BluWater Technology SAFETYRAIL2000 User manual

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Installation Manual
Revision B: 15 December 2015
P/N: 100026
WARNING: SERIOUS INJURY MAY RESULT IF THIS PRODUCT IS
MISUSED OR NOT INSTALLED PROPERLY. BLUEWATER MFG., INC.
PROVIDES THESE INSTRUCTIONS AND RELIES UPON THE
PURCHASER AND END USER TO TRAIN ALL PERSONNEL TO ENSURE
THE USERS OF THIS PRODUCT FULLY UNDERSTAND THE
IMPORTANCE OF FOLLOWING THESE INSTRUCTIONS.
BLUEWATER MFG. EXPRESSLY DISCLAIMS ANY LIABILITY FROM
INJURY, DAMAGE, OR OTHER LOSS RESULTING FROM THE IMPROPER
OR UNAUTHORIZED INSTALLATION OR USE OF SAFETYRAIL 2000.
4064 Peavey Rd
Chaska, MN 55318
Phone: [phone]
Toll Free: 866-933-2935
Fax: [phone]
Email: [email protected]
On the Web: www.bluewater-mfg.com

1
Installation Manual - Table of Contents
Description: Page No.
Safety Precautions 2
SafetyRail 2000 Assembly Instructions 3
Returns 3
ParaRail Installation 4

2
SAFETY PRECAUTIONS:
!
Personnel using this product must be trained on proper and safe installation.
!
The load limit of the installation surface must be checked to ensure that the
surface can tolerate the weight of the SafetyRail 2000 and installation
personnel.
!
SafetyRail 2000 is designed to be used only on flat surfaces, free of debris.
!
Never use SafetyRail 2000 on slick surfaces.
!
Never set up SafetyRail 2000 near electrical wires. The rails must be at least
five feet from power lines.
!
Never use damaged rails or gates. Inspect all product to ensure there is no
damage. If any product is damaged, replace with new product.
!
Always use a return at the beginning and end of a continuous run or any
interruption in a run. The return should be positioned approximately at a 90
degree angle to the run.
!
Never use SafetyRail 2000 rails for hoisting.
!
Verify that the bottom of the base has four rubber pads. Install new pads if any
are missing.
!
Bases must be placed at a minimum of 18” away from the leading edge where
there is no curb or parapet on a leading edge. Bases may be placed next to the
vertical rise if a curb or parapet is present.
!
An annual visual inspection is recommended. Verify that all rail uprights are
pinned to the bases, and rails are inspected for damage. Rails should be
replaced if damage is found.
!
Contact BlueWater Mfg. with any questions or concerns.

3
SafetyRail 2000 INSTALLATION INSTRUCTIONS
These instructions must be followed in order to comply with the Occupational Safety
and Health Administration’s regulations: (Standards-29 CFR) 1910.23 (e) and
1926.502 (b).
1) Space the bases to the appropriate width and insert the rail into the desired receiving posts on
the bases.
2) ALWAYS lock the rail to a base with the provided securing pins. Lock the securing pin in place
by opening the square wire, inserting the pin through the hole in the base post and visible holes
in the rail then close the square wire. If enough securing pins were not provided, DO NOT set
up the sections that cannot be secured. Contact BlueWater Mfg. immediately for extra securing
pins. REMEMBER: Make sure to lock both Railing Posts.
3) When installing metal toe boards, refer to part number 100286, Installation Manual Toe Board –
SR2K / Fiberglass.
RETURNS
These instructions must be followed in order to comply with the Occupational Safety
and Health Administration’s regulations: (Standards-29 CFR) 1910.23 (e) and
1926.502 (b).
RETURN ASSEMBLIES MUST ALWAYS BE USED AT THE BEGINNING AND END OF A
CONTINUOUS RUN OR AT ANY INTERUPTION IN A CONTINUOUS RUN.
A return assembly consists of: one extra base, one rail section and two securing pins. Assemble
this return to any base that is at the beginning and end of any type of run. The return must be
positioned to approximately 90 degrees to the last base.

4
PARARAIL INSTALLATION
These instructions must be followed in order to comply with the Occupational Safety
and Health Administration’s regulations: (Standards-29 CFR) 1910.23 (e) and
1926.502 (b).
Important: In order to prevent serious injury, these set-up procedures must be
followed.
1) Measure the cantilevered distance (M1).
2) Measure the distance from centers of the ParaRail legs (M2).
3) Measure the distance from the center of the return legs (M3).
4) Place the bases on the leading edge first and use the above measurements to determine
where each base is to be positioned.
5) Always install the returns first. Place the returns into the bases and secure the rails to the
bases with the securing pins provided.
6) Install the ParaRail into the bases and secure with the pins provided.
Some special applications require an optional support pad assembly. The pad typically rests on the
parapet or other roof top installed object. Adjust and tighten the jam nuts accordingly as shown.
ParaRail brackets are required for all corner ParaRail kits and ParaRail kits that are 8 feet in length
or longer.