Bob's Card Models Gippsland Airvan GA8 User manual

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Bob's Card Models
www.bobscardmodels.altervista.org and www.zealot.com [Resources]
Gippsland Airvan GA8
(with interior furnishings)
1:36

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Model ZS-PNX “flying” over the Okavango
Technical Data
Engine : Lycoming I0-540-K1A5
Length : 8,9 m
Width : 12?4 m
Height : 3,9 m
Empty weight : 997 kg
Rate of climb : 242 m/minute (from sea-level)
Building Instructions
Print all sheets on 160g card, except Sheet 7 which is printed on 80-90g paper.
All green areas are to be cut out, but only when told to do so.
Windows are of cellophane, and should be glued with a contact glue (Bostik, Pattex etc).
Fuselage
1. Cut out part [1] to oversize so that the Fold Arrows are included, round 90°between
the fold arrow pairs with a 5mm rod, then cut off the oversize. Cut the 2 green slits in
the front portion. Cut out all the remaining green areas WITH THE EXCEPTION OF
THE LARGE GREEN AREA on top of the fuselage. Glue the 2 side tabs on one
each of the sides. With a scalpel, cut out the 8 side windows.
2. Cut out part [5] : Round/fold along fold lines (arrowed).. Cut out the 3 green slits.
Fold the 2 rear tabs 180°. Cut out the 2 blue windows and glue on the cellophane
windows.. Glue on the remaining tab onto one side (no fold). Glue on the tailplane [7]
and wing [6].
3. Glue the main cellophane window in place (at present, gluing only to the left and right
sides, and not yet the main front window).It forms a horse-shoe shape, glued on only
the sides and not the front.
4. When dry, form the two bends in the cellophane front according to the overlying blue
window, then cut out the blue window carefully, and discard . Glue the borders of the
front cockpit window.
5. Close/glue [1].
6. Cut out large green area on top of fuselage, insert and glue inclined in place,
bulkhead A.
7. --- followed by bulkhead B and floor supports Cto E.

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8. Glue cocktail stick on to inclined bulkhead Aso that exactly 15mm protrudes, ending
in a point. This is the front wheel support.
9. Continue with the following order of assembly:
Dashboard [2] with Dashboard Cover [3] glued on
Cabin floor [4] : Glue on the assembled seats [7], Central Controls [8], and
Joystick with Cto E.supports [9].
10. Insert Cabin floor after gluing the tops of floor supports Cto E.
11. Close/glue the rear [5] to [1].
12. Glue Cargo Pod [1A] in position under the fuselage.
13. Glue a 10g weight just behind bulkhead B, then glue the front fuselage [1B] in
position.
Main Wing
14. Assemble parts [10L], [10R], spars and struts [11L], [11R] and [12].
15. Glue a [12] in place in each [11] as well as at their inner ends. Join/glue the two
spars together using the Join – Wing Spars [11], so that they form an angle of
2x2.5°from the horizontal.
16. Cut out the green area on top of the cockpit, and glue the assembled wing in place.
17. Glue the Inclined Spars (Fuselage to Wing) [14] in place.
Undercarriage
18. Roll/glue Undercarriage Spars [15]. Insert through relevant holes in Fuselage with
inside ends liberally glued. Glue exit from fuselage liberally.
19. Assemble and glue front wheel in place.
Varia
20. Add Cover flashing [13], which covers join between the 2 wing parts, as well as the
join fuselage-wing.
21. Glue the 2 exhausts [16] and Exhaust Guard [17] in position.
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