Body Solid DPLS.2 User manual

BODY-SOLID,Inc.
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Phone:[phone]
Fax:[phone]
www.bodysolid.com
OWNER'S MANUALDPLS.2
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.1
(A1)HEX BOLT 1/2"x1 1/4"L PARTIAL THREAD QTY.2
(A2)HEX BOLT 1/2"x2 1/4"L PARTIAL THREAD QTY.4
(A3)HEX BOLT 1/2"x3"L PARTIAL THREAD QTY.1
(A4)HEX BOLT 1/2"x3 1/2"L PARTIAL THREAD QTY.2
(A5)HEX BOLT 1/2"x3 1/4"L PARTIAL THREAD QTY.3
HARDWARE ILLUSTRATION
2
13456
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.2
(A6)HEX BOLT 1/2"x5 1/2"L PARTIAL THREAD QTY.2
(A7)HEX BOLT 1/2"x6"L PARTIAL THREAD QTY.1
(A8)HEX BOLT 5/16"x1"L PARTIAL THREAD QTY.4
(A9)HEX BOLT 5/16"x2 1/4"L PARTIAL THREAD QTY.2
(A10)ROUND ALLEN HEAD M10X75L PARTIAL THREAD QTY.2
HARDWARE ILLUSTRATION
CONNECT DGYM
HARDWARE ILLUSTRATION
2
13456
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.3
(A12)HEX BOLT 1/2"x2 1/4"L PARTIAL THREAD QTY.1
(A13)HEX BOLT M4X65L"L PARTIAL THREAD QTY.2
(A14)ROUND ALLEN HEAD 3/8"X2"L PARTIAL THREAD QTY.1
(A15)HEX BOLT 1/2"x4 1/4"L PARTIAL THREAD QTY.1
2
13456
FRAME HARDWARE ILLUSTRATION
(C9)M4(I.D.)FLAT WASHER n12 QTY.2
Optional Purchase
TOP CAP(9211-111)
TOP CAP(9211-119)
"M4X65 ROUND BOLT" and "M4 WASHER" is used to assemble with 9211-111 and 9211-119 TOP CAP
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.4
(A16)ELASTIC BOLT QTY.1
(A17)10LB PIN (8250-071) QTY.1
(A19)ROUND ALLEN HEAD M6X20L PARTIAL THREAD QTY.24
(A20)ROUND ALLEN HEAD 5/32"X1/4"L PARTIAL THREAD QTY.4
2
13456
FRAME HARDWARE ILLUSTRATION
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.5
(B1)NYLON LOCK NUT 1/2" QTY.19
(C1)1/2"(I.D.)FLAT WASHER n25 QTY.2
(C2)1/2"(I.D.)FLAT WASHER n34 QTY.36
(C3)5/16"(I.D.)FLAT WASHER n24 QTY.6
(C4)5/16" SPRING WASHER QTY.6
(C5)M10(I.D.)FLAT WASHER n27 QTY.2
CONNECT DGYM
HARDWARE ILLUSTRATION
2
13456
HARDWARE ILLUSTRATION
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.6
(B3)NYLON LOCK NUT 1/2" QTY.1
(C7)1/2"(I.D.)FLAT WASHER n25 QTY.2
(C8)3/8" SPRING WASHER QTY.1
(C10)M6(I.D.)FLAT WASHER n13 QTY.24
2
13456
FRAME HARDWARE ILLUSTRATION
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.7
(A21)ROUND ALLEN HEAD M10X30L PARTIAL THREAD QTY.1
(B4)NYLON LOCK NUT M10 QTY.1
2
13456
Selector Rod HARDWARE ILLUSTRATION
(A22)FIRM SHEATH(8890-046) QTY.1
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 2
D1.n3/4"X16L STEEL BUSHING (8110-066)---------------------[6PCS]
D7.58X116X2.5T FOOT CAP(9211-108)----------------------------[2PCS]
D8.58X116 END CAP(9211-112)--------------------------------------[2PCS]
D11.n3/4" SHAFT COLLAR(9211-046)------------------------------[2PCS]
D12.n65Xn20X70L RUBBER DOUNT(9310-049)----------------[2PCS]
D1 D2 D3
D6 D7 D8 D9
D11 D12 D13 D14
D5
D10
D6.50X100(40X80)NYLON BUSHING(9211-107)-----------------[2PCS]
D9.40X80 END CAP(9211-113)----------------------------------------[5PCS]
D14.n117 PULLEY(9213-010B)---------------------------------------[11PCS]
D3.n8 SPRING SNAP LINK(8810-001)-----------------------------[1PCS]
D13.95X250 RUBBER PAD(9310-060)------------------------------[3PCS]
D15.TOP PLATE(8400-006)--------------------------------------------[1PCS]
D2.n3/4"X45L STEEL BUSHING (8110-067)---------------------[6PCS]
D10. n1"x2.5t Round End Cap(9260-021)--------------------------[2PCS]
D5. 25x50 End Cap (9211-086)----------------------------------------[2PCS]
D15
HARDWARE ILLUSTRATION
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 3
D17
D17.8265mm STEEL CABLE(FDPLSA)--------------------------------[1PCS]
D18.DPLS For DGYM Steel Cable (FDPLSB)-------------------------[1PCS]
D19.n1" SHAFT COLLAT(8130-024)-----------------------------------[2PCS]
D21.n1" END CAP(9211-016)--------------------------------------------[2PCS]
D20. 3" Nylon Washer (9214-008)---------------------------------------[2PCS]
8265
D19 D20 D21
HARDWARE ILLUSTRATION
D22.WEIGHT SELECTOR BAR(8210-042B)-------------------------[1PCS]
D22
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 4
A[1PCS]
PARTS ILLUSTRATION SHEET
B[1PCS] C[1PCS]
D[1PCS] E[1PCS] F1[1PCS]
G[1PCS] I[1PCS]
J[1PCS] K[1PCS] L[1PCS] M[1PCS]
9111-058 N[1PCS]
9121-057
O[2PCS]
9161-032 P[1PCS]
8220-137
n20X160L
62
238
197
Q[1PCS]
8313-130 R[1PCS]
8343-146 S[1PCS]
8343-147
TURN UP
TURN UP
20LB1200D
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ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 5
DPLS
FRAME PARTS ILLUSTRATION SHEET
T[1PCS]
6610-001 U[1PCS] 8380-044
V[1PCS]
8380-052 W[1PCS] 8380-045
X[2PCS]
n3/4"X1932L
250
95
AD[1PCS]
9211-119A
Z[2PCS]
8313-144
AA[12PCS]
8321-040
both side
AB[2PCS]
8321-040
one side
50.563
50.563
AC[1PCS]
9440-168
40
40
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 6
Above shows STEP 1
assembled and completed
A
B
D7
D13
D7
A4
A4
C2
C2
C
M10X25L HEX BOLT X6
M10 WASHER X6
G
B1
B1
C2
C2
A1 C2
A1
C2
K
C2 B1
C2 B1
1/2" WASHER X2
1/2"X1 1/4" HEX BOLT X2
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ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 7
DPLS
Above shows STEP 2
assembled and completed
T
Z
M10X25L CONE BOLT X8 D13
C10
A18
X4
X4
DPLS single weight stack assembly instructions
x2
X2
AB
AA
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DETAIL A
ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 8
Above shows STEP 3
assembled and completed
D
C2
A15
C2
A15
Q
C2 B1
B1
C2
M10 WASHER X2
M10X25L HEX BOLT X2
1/2" WASHER X2
1/2"X3/4"L HEX BOLT X2
A
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ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 9
DPLS
Above shows STEP 4
assembled and completed
x24
x24
D12
D12
AA
AA
AA
AA
D15
XX
D11
AA
AA
AA
A12 C7
D14 C7 B3
AA
AA
AA
C10
A19
AA
AB
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ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 10
DPLS
Above shows STEP 5
assembled and completed
A16
C8 A14
A17
D22
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 11
Above shows STEP 6
assembled and completed
D8
S
D2
C2 A7
D14
R
C2
B1
D2
D14
B1 C2
D5 B1 C2
D2
C2
B1
D14
D2 C2 A6
C2
A2
D14
C2
A2
D5
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 12
Above shows STEP 7
assembled and completed
E
F1
D9
D9
D9
D14 D2 C2 A6
D14
D14
B1 C2 D2
B1
C2
PC2
A2
D14
D1C2 A5
D1 C2 A5
D1
C2B1
B1
C2D1
x2
x2
x2
x2
x2
D9
A
DETAIL VIEW
Ø1"X180L SHAFT
ALLEN SCREW 5/16"X5/16"L X2
D8
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ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 13
Above shows STEP 8
assembled and completed
A3 C1
J
A9
C4
C3
N
C1B1
I
D9 D6
D6
x2
x2
x2
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