Bodyguard E-40 User manual

E-40
ELLIPTICAL MACHINE
USER MANUAL
#691109(
-
)
07/15

ELLIPTICALS – USER MANUAL
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TABLE OF CONTENTS
1 INTRODUCTION ..............................................................................................3
1.1 PRODUCT WARRANTY...................................................................................................... 3
1.2 BODYGUARD FITNESS CONTACT INFORMATION.......................................................... 3
2 IMPORTANT SAFETY INSTRUCTIONS..........................................................4
3 GETTING TO KNOW YOUR ELLIPTICAL.......................................................7
3.1 E-40 ELLIPTICAL ................................................................................................................ 7
3.2 E-40 CONSOLE................................................................................................................... 8
3.3 E-40 CONSOLE BUTTONS / FEATURES........................................................................... 8
3.4 DISPLAY PARAMETERS .................................................................................................... 9
3.5 PARAMETERS GLOSSARY................................................................................................ 9
3.6 MEASURING YOUR HEART RATE .................................................................................... 9
3.7 HEART RATE RECOVERY TEST ..................................................................................... 10
3.8 EQUIPMENT TRAINING BENEFITS ................................................................................. 10
4 EXERCISE PROGRAMS................................................................................11
4.1 G1 (Manual) ....................................................................................................................... 11
4.2 G2, G3 & G4 (Racing Modes) ............................................................................................ 11
5 GENERAL MAINTENANCE ...........................................................................13
5.1 GENERAL MAINTENANCE TIMETABLE .......................................................................... 13
6 TROUBLESHOOTING PROBLEMS ..............................................................14
6.1 COMMON NOISES............................................................................................................ 14
CLICKING NOISES ................................................................................................................ 14 6.1.1
RUBBING OR SCRAPING NOISES ....................................................................................... 15 6.1.2
LOUD KNOCKING/POPPING/VIBRATION NOISES............................................................... 15 6.1.3
6.2 GENERAL TROUBLESHOOTING CHECKLIST................................................................ 16
7 SERVICE GUIDES .........................................................................................17
7.1 WIRING DIAGRAM............................................................................................................ 17
7.2 REMOVING PLASTIC CRANK COVER ............................................................................ 17
7.3 ADJUSTING DRIVE BELT TENSION................................................................................ 18
7.4 BRAKE PAD REPLACEMENT........................................................................................... 18
7.5 E-40 EXPLODED VIEW..................................................................................................... 19
7.6 E-40 PARTS LIST.............................................................................................................. 20
9 ASSEMBLY GUIDE........................................................................................23

ELLIPTICALS – USER MANUAL
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1 INTRODUCTION
Bodyguard Fitness is dedicated to designing and manufacturing the very best performing fitness
equipment on the market. This manual outlines the operational information, safety precautions, basic
maintenance requirements and service guidelines for your piece of Bodyguard Fitness equipment.
To ensure that you get the maximum benefit from your equipment, we recommend that you read this
manual carefully before attempting to assemble and use your elliptical.
If you require service for your equipment, be prepared to provide your machine’s 10-digit serial number.
You will find the 10-digit serial number printed on a plate that is attached to the frame of the unit as well
as on the Warranty Registration Card. Please fill out the grid below so the information is easily
accessible if required in the future.
Product Name (e.g. E-40 Elliptical)
Model Number (F16672400)
10-Digit Serial Number
Date of Purchase
Dealer Store Name
Dealer Phone Number
1.1 PRODUCT WARRANTY
It is important that you register your purchase with Bodyguard Fitness within 30 days of the purchase
date so your product’s warranty is activated. Product warranties are not transferrable so to avoid delays
if warrantied service is required please register your product immediately at www.bodyguardfitness.com
by clicking on “Customer Service” in the top menu then “Warranty Registration” and completing the
online form. Alternatively, you may fill out the warranty registration card that came with your unit and
mail it to the address on the card.
IMPORTANT – If you omit to send your warranty card to Bodyguard Fitness or register online within 30
days of the date of purchase then you will be required to send Bodyguard Fitness proof of purchase
before receiving any warrantied parts or service.
The product warranty is described in detail on the product warranty sheet found in your documentation
package. You may also see a complete copy of this document at www.bodyguardfitness.com
Read the product warranty information carefully and note the information covering wear items and the
owner’s responsibilities to general maintenance.
1.2 BODYGUARD FITNESS CONTACT INFORMATION
Bodyguard Fitness
9095, 25th Avenue Saint-Georges, Quebec, Canada, G6A-1A1
Customer Service: 1-888-407-3784 [e-mail]
Sales: 1-800-373-2639 [email protected]
General Information: 1-418-228-8934 [email protected]

ELLIPTICALS – USER MANUAL
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2 IMPORTANT SAFETY INSTRUCTIONS
To ensure that you get the maximum benefit from your equipment, we recommend that you read this
manual carefully before attempting to assemble and use your elliptical machine. Save this document and
refer back to it if you are unfamiliar with the operation of the machine.
Use of this equipment by people with heart or other medical problems may result in serious
injury. Consult your physician before using this equipment and continue to do so periodically as
you continue to use this equipment. Cease exercising immediately if you feel dizzy, faint or
shortness of breath.
Using this equipment improperly or in a manner other than that prescribed in this manual may
result in serious injury.
This equipment is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the equipment by a person responsible for their safety.
Any changes or modifications to this equipment could void the product warranty. Refer servicing to
qualified Bodyguard Service personnel only. If you have any questions about the assembly, proper use
or repair of your equipment, please contact Bodyguard Fitness Customer Service. An Authorized
Bodyguard Fitness Dealer must make any necessary repairs during the warranty period.
Always maintain a clear space around the machine of at least 1 meter (39 inches) on all sides. Do not
box in the equipment or place it up against walls, furniture or obstacles and avoid the possibility of
bystanders making contact with the user or the equipment. Place the equipment in such a way that the
power can be easily disconnected.

ELLIPTICALS – USER MANUAL
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WARNING - TO REDUCE THE RISK OF BURNS, FIRE, ELECTRIC SHOCK OR INJURY:
•Do not expose this machine to rain or moisture. Do not install the machine outdoors or near
swimming pools, sauna rooms or high humidity environments. Ensure the room temperature is
between 15°C & 35°C and the humidity is between 30% and 70%. Using your equipment in
conditions outside this range may affect some functionalities and/or your warranty
•Always install the equipment on a stable base and ensure it is properly levelled.
•Keep machines with a power cord away from all moving parts of the machine as well as the front
transport wheels.
•Do not run power cords under or along the side of any machine. Do not use any power cords that
are damaged or have been pinched or even partially immersed in water; contact your service
provider or the manufacturer to have it replaced.
•Do not allow use of the equipment by unsupervised children or persons with reduced physical,
sensory or mental capabilities, or people lacking experience or knowledge of the equipment.
•Do not use attachments not recommended by the manufacturer.
•Never drop or insert any object into any opening. If an object should drop inside, turn off any
power switches and unplug any power cords from the outlet before attempting to retrieve it.
•Do not place liquids of any type on or near the unit.
•Do not exceed the maximum user weight as outlined in the product specifications.
•Allow only one person at a time on the machine.
•Keep all loose clothing, shoelaces, towels or other loose materials away from moving parts.
•Do not allow other people to interfere with the user or equipment during a workout.
•When disconnecting power cords always turn the power switch off first then gently remove the
plug from the wall outlet. Never pull the power cord by the cable.
•Allow only trained personnel to service this equipment.
DANGER – Improper connection of the equipment can result in a risk of electric shock. Do not modify
any plugs provided with Bodyguard products – if the supplied plug does not fit the outlet, have a proper
outlet installed by a qualified electrician.
120 V Units are designated for the North American Market.
The power outlet must have the same configuration as the plug. No adapter should ever be used.
If using an extension cord ensure it is 14 gauge or thicker.
IMPORTANT: THE MAXIMUM RECOMMENDED WEIGHT
CAPACITY FOR THE E-40 ELLIPTICAL IS 150 KG (330 LB).

ELLIPTICALS – USER MANUAL
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AVIS DE SÉCURITÉ
Afin de profiter au maximum des caractéristiques techniques de votre appareil, nous vous
recommandons de lire attentivement ce manuel d’instructions avant d’entreprendre l’assemblage
ou l’utilisation de votre équipement. Conservez ces instructions et reportez-vous au manuel si vous
n’êtes pas familier avec le fonctionnement de l’appareil.
L’utilisation de cet appareil peut provoquer des blessures graves chez les personnes souffrant de
troubles cardiaques ou d’autres problèmes de santé. Il est recommandé de consulter un médecin avant
d’utiliser cet appareil. Il est aussi recommandé de consulter régulièrement un médecin si vous décidez
de poursuivre l’entraînement. En cas de vertiges ou d’étourdissements, de pertes de conscience ou
d’essoufflements, cessez immédiatement l’exercice. L’utilisation inadéquate de cet appareil ou une
utilisation autre que celle indiquée dans le manuel d’instructions peut entraîner des blessures graves.
Cet appareil n'est pas destiné à être utilisé par des enfants ou des personnes dont les capacités
physiques, sensorielles ou mentales sont réduites, ou par des personnes manquant d'expérience et de
connaissances à moins qu'elles n'aient été formées et encadrées pour l'utilisation de cet appareil par
une personne responsable de leur sécurité.
CONDITION D’UTILISATION – Votre équipement Bodyguard est conçu pour être utilisé dans
un environnement intérieur où la température ambiante se situe entre 15
o
C et 35
o
C et l’humidité relative
ne dépasse pas 70%. L’usage de votre appareil en dehors de ces paramètres peut altérer le bon
fonctionnement de celui-ci et affecter sa garantie.
Toute modification à cet appareil pourrait annuler sa garantie. Confiez l'entretien à une personne
qualifié. Si vous avez des questions sur l’assemblage, l'utilisation ou la réparation de votre équipement,
contacter le service à la clientèle de Bodyguard Fitness. Seulement un détaillant autorisé Bodyguard
Fitness doit faire les réparations lorsque nécessaires pendant la période de garantie.
POUR VOTRE SÉCURITÉ PERSONNELLE – Afin de prévenir les risques d’incendies, de
brûlures, de blessures ou de chocs électriques :
•Toujours installer l’appareil sur une surface stable et correctement nivelée.
•Respecter le poids maximum de l'utilisateur tel qu’indiqué dans les spécifications du produit.
•Ne pas déposer de serviettes ni de vêtements sur l’appareil.
•Ne placez pas de liquide près de l’ordinateur.
•Gardez une superficie de 1 mètre libre de toute obstruction autour de l’appareil en utilisation.
•Faites toujours face à l’ordinateur lors de l’utilisation et jamais plus d’une personne à la fois doit
utiliser l’appareil.
•Ne pas insérez d’objets dans les ouvertures de l’appareil.
ATTENTION – Afin de prévenir les risques d’incendie ou de chocs électriques, l’appareil ne doit pas
être exposé à la pluie ou à l’humidité. L’entretien doit être effectué UNIQUEMENT par une personne
qualifiée, spécialisée dans les équipements de marque Bodyguard. Tous les ajustements ou réparations
nécessaires pendant la période de garantie doivent être faits par un distributeur Bodyguard agréé.

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3 GETTING TO KNOW YOUR ELLIPTICAL
3.1 E-40 ELLIPTICAL
Safety Tip:
When getting onto the elliptical, rotate the pedal on the side you are standing to its lowest point and hold
that side’s swinging arm for stability with one arm while stepping up onto the pedals and reaching out for
the other swing arm with the opposite hand. When dismounting the elliptical always leave on the side
with the pedal in the lowest position.

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3.2 E-40 CONSOLE
The E-40 elliptical features a battery powered LCD display with an animation center surrounded by
information windows showing the parameters of the exercise under way.
3.3 E-40 CONSOLE BUTTONS / FEATURES
Note: The console will enter into a SLEEP mode (for power-saving purposes) after 4 minutes of receiving
no RPM or Heart Rate signal input. Press any button to awaken the console.
There are 3 buttons on the console; RECOVERY, RESET and the large rotating GO/ENTER button.
These buttons can perform various functions depending on the menu or status of the machine.
GO/ENTER: The Go/Enter button rotates clockwise and anti-clockwise to scroll through program
settings, increase or decrease values and can be pressed to confirm selections or values inputted into
the console.
During program setup if the user begins pedaling the workout will skip any unanswered program setup
questions and begin the workout on the screen at that time.
RECOVERY:
Press this button to commence a Heart Rate Recovery Test. To learn more about the Heart Rate
Recovery Test see Section 3.7.
RESET: Press and hold the reset button for 2 seconds to clear all data and reset the console.

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3.4 DISPLAY PARAMETERS
Parameter E-40
Calories ✔
Distance ✔
Pulse (Heart Rate) ✔
Revolutions per Minute (RPM’s) ✔
Speed ✔
Time ✔
3.5 PARAMETERS GLOSSARY
CALORIES: Indicates an estimation of your total caloric expenditure from the start of the workout or the
amount of calories left if a calorie goal was preset. Ranges from 0 to 9999.
DISTANCE: Displays the total distance completed in meters since the start of the workout or the amount
of distance left if a distance goal was preset. Ranges from 0 to 99,500m (99.5km).
PULSE: Displays your current heart rate in beats per minute via the contact heart rate sensors.
REVOLUTIONS PER MINUTE (RPM): Displays the pedal rotation rate per 60 seconds. For cadence
(steps per minute) simply double the RPM value.
SPEED: Displays an estimation of the speed based on the RPM’s.
TIME: Indicates the amount of time accumulated from the start of a program or the amount of time left if
a time goal was preset. The time will range from 0 to a maximum of 99 minutes.
3.6 MEASURING YOUR HEART RATE
WARNING – Heart rate monitoring systems may be inaccurate. Over exercising may result in serious
injury or death. If you feel faint or dizzy, stop exercising immediately.
Your Bodyguard Fitness E-40 elliptical can display your heart rate (pulse) if you grip the contact heart
rate sensors while pedaling. When the equipment detects your heart rate a small heart begins to flash on
the display and after a short period of time if the reading is consistent a value will appear.
Before you begin a workout ensure you know your approximate Maximum Heart Rate (MHR).
An approximate of your Maximum Heart Rate is calculated as follows.
MHR = 220 – Age.
To determine your recommended heart rate level and help select the correct type of exercise program
you wish to follow, see the graphic below.
WARNING: Your heart rate should never exceed 90% of your Maximum Heart Rate.

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When setting up your workout, you may input a Maximum Heart Rate into the Pulse parameter and the
console will beep when you exceed it warning you that you are over-training.
3.7 HEART RATE RECOVERY TEST
The Heart Rate Recovery Test is a protocol that tests the heart’s ability to recover from exercise, which
is a key component of heart health and general fitness. The rate of the heart’s recovery is scaled from F1
to F6 with F1 being the best result and F6 being the worst result. In order to get a more accurate rate,
users should complete the test after intense exercise where their pulse was at a consistent level for at
least 2 minutes. Once the Recovery button is pressed the user should grip the contact heart rate bars,
stand still and relax and the console will monitor the range and speed that the user’s pulse recovers
(drops) for a period of 1 minute. After 1 minute is up, the result is displayed on the console.
Results:
F1 = Excellent Recovery Rate, a good indicator of cardiovascular fitness
F6 = Poor Recovery Rate, the heart is taking an above average amount of time to return to its rest level.
The test may be cancelled at any time by pressing the RESET button.
3.8 EQUIPMENT TRAINING BENEFITS
Upper Body:
Deltoids, Biceps Brachia, Triceps Brachia, Brachioradialis, Hand and Finger Flexor Muscles.
Lower Body:
Brachial Quadriceps, Sartorius, Adductor Longus, Gluteus Maximus, Anterior Tibial and Gastrocnemius.
Whole Body:
General muscle and tendon strength and tolerance, circulation and metabolism.

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4 EXERCISE PROGRAMS
A program is a series of preset workout parameters that are controlled by the console. The programs
monitor exercise progress and statistics while adding fun, interest and variety to a workout. The E-40
elliptical has 4 program options that allow the user to set workout goals or to race against a computer
competitor at three different levels. To choose a program, simply turn the Go/Enter button when at the
main menu and the program names (G1 to G4) will scroll across the bottom of the screen. Press the
enter buttons to select the desired program and enter any parameters if necessary.
The E-40 elliptical is fitted with a manual resistance knob that the user turns clockwise to increase
resistance (simulates hill-climbing) or anti-clockwise to decrease resistance at any time.
4.1 G1 (Manual)
The G1 program allows users to set one or multiple workout goals from Time, Distance, Calories or
Pulse prior to commencing the workout. A Time, Distance or Calories parameter that has been preset
will count down to zero and beep for 8 seconds once achieved (press any button to stop the beeper)
then the parameter will begin counting upwards if the user continues exercising. A preset Pulse
parameter between 30 and 199 can be set and will beep once achieved and keep beeping if the
detected heart rate stays above the preset value.
Note: The cycling animation will move forward once every 0.1km/mile.
4.2 G2, G3 & G4 (Racing Modes)
The G2, G3 & G4 programs are preset racing modes where the user competes against the console (PC).
Each of the 3 programs has a fixed race time of 20 minutes and preset RPM/speed profiles for the PC.
Table 1: Preset RPM values for each minute. G2 is the slowest competitor and G4 is the fastest.
Time (mins) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
G2 (RPM’s) 30 40 40 50 60 70 60 50 40 40 40 40 40 50 60 70 55 50 40 40
G3 (RPM’s) 40 40 50 50 60 60 70 70 80 80 90 80 80 80 70 70 56 60 50 50
G4 (RPM’s) 50 80 90 100 50 80 90 100 50 80 90 100 50 80 90 100 57 80 90 100

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The goal of each program is for the USER (left animation) to have completed at least 60% of the PC’s
work (right animation) when the 20 minutes is up. When an animation is moving up the screen and
getting smaller it indicates that it is in front of the other animation. The higher and smaller it gets, the
further in front it is.
When the time reaches zero, STOP will appear in the top left corner of the console and it will beep for 8
seconds. If the user has completed at least 60% of the PC's work, then the console will display “U-Win”.
On the contrary, the console will show “P–Win” if less than 60% of the PC’s work is completed.

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5 GENERAL MAINTENANCE
Bodyguard Ellipticals have been designed to provide many years of quality use. However, in order to
maintain product safety, performance and to maximize the life of the product, some general maintenance
should be performed periodically.
Please note that general maintenance is the responsibility of the owner and is not covered by the
product’s labor warranty, which only covers labor costs related to the diagnosis and repair of parts
damaged due to defects in materials and workmanship. For more information on the product’s warranty,
visit www.bodyguardfitness.com.
5.1 GENERAL MAINTENANCE TIMETABLE
Note: Many people choose to complete all stages of general maintenance themselves, however, most
specialty fitness dealers and service providers offer maintenance services if you wish to pay for an
experienced technician to complete the following.
After each workout:
•Wipe down the elliptical using a mild, non-abrasive liquid cleanser applied with a soft, cotton
cloth. Do not spray cleansers directly on the unit or use an excessively wet cloth.
Every month:
•Clean the area underneath the elliptical of any built-up dust or debris. This prevents it from
getting onto the aluminum rails where it can cause issues such as noisy wheels.
•Check the elliptical is level and that there is no rocking. Excessive rocking may cause damage to
bearings in the machine.
•Clean the aluminum tracks and wheels of any debris using a clean cloth and a mild, non-abrasive
liquid cleanser.
•Check the wheels for any debris, pits or bumps that can cause noise or vibration.
Every 6 months or as necessary:
•Clean the aluminum rails and wheels thoroughly and dry. Apply an even amount of lubricant to
the aluminum rails and roll the wheels back and forth to spread it evenly.
•Replace console batteries to keep the monitor in good working condition.
Note: Remove batteries before long periods of disuse to prevent battery acid leakage.
•Check all frame screws are securely tightened.
•Check the smoothness of moving parts.
Note: Do not apply any lubricant to where the Swing Arm joins the Main Frame.
•Check the drive belt tension by attempting to make it slip by pedaling in short/sharp bursts. If it is
too loose you will feel the belt slipping on the pulleys and creating a jerking feel. If manually
adjusting the drive belt note that the correct drive belt tension should allow it to be turned 90
degrees with the hands. Do not over tighten the drive belt or you may cause damage to the pulley
or flywheel bearings and prematurely wear your drive belt.
•Check if the brake pad is worn out by rotating the flywheel and listening for a scraping sound and
inspecting the top face of the flywheel for minor scratches being etched in by the metal brake pad
bracket. Replace the brake pad as necessary.

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6 TROUBLESHOOTING PROBLEMS
The following information is provided as a guide to solving common problems that may arise.
Read your warranty information carefully to have a clear understanding regarding what is covered.
6.1 COMMON NOISES
There are different types of noises that can be heard from an elliptical depending on the workload, age
and condition of the equipment. Ellipticals do have a lot of moving components creating operational
noise but if you feel there is a noise over and above what is considered normal then diagnosing the
cause of noises can be made easier by taking a simple step-by step approach.
1) What type of noise is it? Is it a loud banging or knocking sound or does it sound more like
something rattling due to vibration or something being loose. Is it a constant rubbing sound where
two things are in permanent contact or a clicking sound where there is a frequency to the
contact? What type of materials does it sound like are causing the noise, metal, plastic or
something synthetic?
2) Attempt to understand the noise by trying to replicate it under different circumstances such as
pedalling fast, pedalling slow and even when the elliptical is stopped. Does the noise volume or
frequency increase when you pedal faster? Does it only occur when you pull or lean on the
swing arms, contact heart rate bars or when you only pedal on one side of the elliptical? Can you
replicate it when the elliptical is stopped or just when the pedals/swing arms are moving?
3) Attempt to isolate the location of the noise? Is it at the front or back of the elliptical? Is it isolated
to the rear frame or is it something in the main frame or swing arms. Remove the shrouds and
see if the volume increases indicating it may be related to a component inside the unit. Safely
place your hands on parts of the elliptical to see if you can isolate the noise to that area or feel
vibration.
Once you have a good understanding of the type of noise and how it changes based on or actions you
can look at the nearby components to see a cause. Below are some common causes for different types
of noises heard on ellipticals.
CLICKING NOISES 6.1.1
A clicking noise that sounds as if something repeatedly makes contact with a moving part is different to a
rubbing noise as there is a frequency of contact involved as opposed to permanent contact. You almost
certainly will have to pedal the elliptical to hear the noise and maybe able to hear it by moving the pedals
without standing on the machine. You may also be able to increase its volume and frequency by
increasing the speed.
Shoelaces
Check that your shoelaces are securely tied and the loops in the laces are not too long or they may click
on the opposite pedal as it passes or on the shrouds/arms/links etc.

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Shroud Screws
Check the shroud screws are tight or the joining plastic pieces can click as they stress from side to side.
Pedals
Check the screws that secure the pedals to the pedal link are tight or the plastic pedal can click as it
stresses from side to side.
Wheels
Loose securing bolts on the wheels can cause them to click as they shift laterally under stress.
Frame/Arm Joints
Check all bolts and nuts that secure the stride arms, pedal links and swing arms are securely tightened
as explained in the General Maintenance section and the Assembly Instructions. Loose bolts may result
in lateral movement that causes a clicking sound when there is play in the joining parts.
RUBBING OR SCRAPING NOISES
6.1.2
A noise that sounds as if it is rubbing or scraping is almost certainly related to something making
permanent contact with a moving part. You should be able to replicate the noise when no one is on the
elliptical and possibly increase its volume by increasing the speed making it easier to diagnose.
Permanently moving parts on an operating elliptical include the pedals, arms and links including their
bearings, the wheels, pulleys, drive belts, and the flywheel. If something is in permanent contact with one
of these parts then the rubbing or scraping noise is likely to get louder as the speed increases.
Flywheel
Check that the flywheel is not making contact with the flywheel cover which fits into a slot in the shroud.
Foreign Object / Debris on Wheel/s
Check that nothing has become stuck on the wheels causing it to rub constantly as it runs along the
aluminum rails. Remove wheels and swap them with the opposite side to help isolate which wheel is
causing the problem. Clean wheels if dirty and replace if permanently damaged.
Brake Pad on Flywheel
Check that the brake pad is not completely worn down meaning the metal bracket the pad attaches to
would start making contact with the flywheel and scratching the top of it.
Inside Moving Parts
Check that nothing, such as cables or wires is making contact with the drive belt, pulley or flywheel.
LOUD KNOCKING/POPPING/VIBRATION NOISES
6.1.3
Loose Bolts
Severely loose bolts can cause metal movement and result in loud noises and vibration. Check the front
adjustable feet are balanced and locked and all frame connections (bolts/nuts etc.) are tight.
Bearings
A damaged bearing in a stride arm, link arm, wheel, pulley or flywheel can result in a loud knocking
sound and a thumping vibration as the bad bearing is put under stress.

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6.2 GENERAL TROUBLESHOOTING CHECKLIST
PROBLEM POSSIBLE CAUSE SOLUTION
Console not
lighting Up
Note: If Data Cable is not connected to the
console, the console should still light up when
a button is pressed.
1) Batteries in console are flat
2) Damaged Console
1) Change batteries (2 x AA UM3,
1.5V)
2) Replace Console
Wheels
squeaking or
displaying loud
operational
noise.
1) Debris or pits (indentations) on wheels due
to aluminum rails not being clean.
1) Clean wheels
2) Add a small amount of lubricant to
aluminum rails with a clean cloth.
3) Rotate the position of the wheels
from one side to the other (like on a
car). Often the different position
causes a different wear line on the
wheel and stops any noise.
4) If noise persists, replace wheel.
Resistance not
Changing
1) If resistance is not increasing check if the
resistance knob is threaded.
2) If the resistance is not decreasing check if
the spring attached to Brake Pad Bracket is
broken meaning the pad is not getting
pulled up away from the flywheel when the
resistance knob is screwed up.
1) Replace Resistance Knob
2) Replace Brake Pad Bracket Spring

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7 SERVICE GUIDES
The following Service Guides are a reference for certified technicians. Do not attempt to service a
Bodyguard Fitness unit without professional training.
7.1 WIRING DIAGRAM
7.2 REMOVING PLASTIC CRANK COVER
If trying to remove the plastic crank cover note
that the screws are beneath the silver line
sticker. Carefully peel back the sticker so it
can be reused when reinstalling the plastic
crank cover.

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7.3 ADJUSTING DRIVE BELT TENSION
7.4 BRAKE PAD REPLACEMENT
To adjust the Drive Belt
tension, remove the
shrouds and adjust the
Drive Belt Tensioner Nut
accordingly. Note that you
may be required to loosen
the plate bolt to allow the
plate to pivot.
To replace the Brake
Pad, remove the
shrouds, screw up the
resistance knob rod,
release the spring and
unscrew the Brake Pad
Bracket. Remove the
worn pad and replace
with a new pad.
Reinstall Brake Pad
Bracket, Spring and
Shrouds.

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7.5 E-40 EXPLODED VIEW

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7.6 E-40 PARTS LIST
NO. DESCRIPTION Q'TY
1A Main frame 1
2A Rear frame 1
3Swing arm L 1
4Swing arm R 1
5A Stride arm L 1
6A Stride arm R 1
7A Pedal link L 1
8A Pedal link R 1
9Crank 2
10 Console 1
11A Swing arm cap 2
12 Contact Heart Rate Bar Cap 2
13 Stride arm end cap 2
16 Swing arm spacer 2
17 Swing arm axle bushing 4
18 Round locking cap 2
19 Crank cover 2
20 Lower swing arm end cap 2
21 Front foot end cap 2
22 Transportation wheel 2
23 Pedal link axle bushing 4
24 Pedal 2
25 Pedal link end cap 2
26 Stride arm end cap 2
29 Wheel cover 2
30 Pedal link bushing 4
31 Wheel 4
32 Aluminum rail 4
33 Rear foot end cap 2
34 Front rear frame end cap 2
35 Foot pad 2
36 Socket head screw M5 x 10 4