Body Solid DPLS.2 User manual

BODY-SOLID,Inc.
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Phone:[phone]
Fax:[phone]
www.bodysolid.com
OWNER'S MANUALDPLS.2

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.1
(A1)HEX BOLT 1/2"x1 1/4"L PARTIAL THREAD QTY.2
(A2)HEX BOLT 1/2"x2 1/4"L PARTIAL THREAD QTY.4
(A3)HEX BOLT 1/2"x3"L PARTIAL THREAD QTY.1
(A4)HEX BOLT 1/2"x3 1/2"L PARTIAL THREAD QTY.2
(A5)HEX BOLT 1/2"x3 1/4"L PARTIAL THREAD QTY.3
HARDWARE ILLUSTRATION
2
13456

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.2
(A6)HEX BOLT 1/2"x5 1/2"L PARTIAL THREAD QTY.2
(A7)HEX BOLT 1/2"x6"L PARTIAL THREAD QTY.1
(A8)HEX BOLT 5/16"x1"L PARTIAL THREAD QTY.4
(A9)HEX BOLT 5/16"x2 1/4"L PARTIAL THREAD QTY.2
(A10)ROUND ALLEN HEAD M10X75L PARTIAL THREAD QTY.2
HARDWARE ILLUSTRATION
CONNECT DGYM
HARDWARE ILLUSTRATION
2
13456

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.3
(A12)HEX BOLT 1/2"x2 1/4"L PARTIAL THREAD QTY.1
(A13)HEX BOLT M4X65L"L PARTIAL THREAD QTY.2
(A14)ROUND ALLEN HEAD 3/8"X2"L PARTIAL THREAD QTY.1
(A15)HEX BOLT 1/2"x4 1/4"L PARTIAL THREAD QTY.1
2
13456
FRAME HARDWARE ILLUSTRATION
(C9)M4(I.D.)FLAT WASHER n12 QTY.2
Optional Purchase
TOP CAP(9211-111)
TOP CAP(9211-119)
"M4X65 ROUND BOLT" and "M4 WASHER" is used to assemble with 9211-111 and 9211-119 TOP CAP

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.4
(A16)ELASTIC BOLT QTY.1
(A17)10LB PIN (8250-071) QTY.1
(A19)ROUND ALLEN HEAD M6X20L PARTIAL THREAD QTY.24
(A20)ROUND ALLEN HEAD 5/32"X1/4"L PARTIAL THREAD QTY.4
2
13456
FRAME HARDWARE ILLUSTRATION

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.5
(B1)NYLON LOCK NUT 1/2" QTY.19
(C1)1/2"(I.D.)FLAT WASHER n25 QTY.2
(C2)1/2"(I.D.)FLAT WASHER n34 QTY.36
(C3)5/16"(I.D.)FLAT WASHER n24 QTY.6
(C4)5/16" SPRING WASHER QTY.6
(C5)M10(I.D.)FLAT WASHER n27 QTY.2
CONNECT DGYM
HARDWARE ILLUSTRATION
2
13456
HARDWARE ILLUSTRATION

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.6
(B3)NYLON LOCK NUT 1/2" QTY.1
(C7)1/2"(I.D.)FLAT WASHER n25 QTY.2
(C8)3/8" SPRING WASHER QTY.1
(C10)M6(I.D.)FLAT WASHER n13 QTY.24
2
13456
FRAME HARDWARE ILLUSTRATION

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 1.7
(A21)ROUND ALLEN HEAD M10X30L PARTIAL THREAD QTY.1
(B4)NYLON LOCK NUT M10 QTY.1
2
13456
Selector Rod HARDWARE ILLUSTRATION
(A22)FIRM SHEATH(8890-046) QTY.1

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 2
D1.n3/4"X16L STEEL BUSHING (8110-066)---------------------[6PCS]
D7.58X116X2.5T FOOT CAP(9211-108)----------------------------[2PCS]
D8.58X116 END CAP(9211-112)--------------------------------------[2PCS]
D11.n3/4" SHAFT COLLAR(9211-046)------------------------------[2PCS]
D12.n65Xn20X70L RUBBER DOUNT(9310-049)----------------[2PCS]
D1 D2 D3
D6 D7 D8 D9
D11 D12 D13 D14
D5
D10
D6.50X100(40X80)NYLON BUSHING(9211-107)-----------------[2PCS]
D9.40X80 END CAP(9211-113)----------------------------------------[5PCS]
D14.n117 PULLEY(9213-010B)---------------------------------------[11PCS]
D3.n8 SPRING SNAP LINK(8810-001)-----------------------------[1PCS]
D13.95X250 RUBBER PAD(9310-060)------------------------------[3PCS]
D15.TOP PLATE(8400-006)--------------------------------------------[1PCS]
D2.n3/4"X45L STEEL BUSHING (8110-067)---------------------[6PCS]
D10. n1"x2.5t Round End Cap(9260-021)--------------------------[2PCS]
D5. 25x50 End Cap (9211-086)----------------------------------------[2PCS]
D15
HARDWARE ILLUSTRATION

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 3
D17
D17.8265mm STEEL CABLE(FDPLSA)--------------------------------[1PCS]
D18.DPLS For DGYM Steel Cable (FDPLSB)-------------------------[1PCS]
D19.n1" SHAFT COLLAT(8130-024)-----------------------------------[2PCS]
D21.n1" END CAP(9211-016)--------------------------------------------[2PCS]
D20. 3" Nylon Washer (9214-008)---------------------------------------[2PCS]
8265
D19 D20 D21
HARDWARE ILLUSTRATION
D22.WEIGHT SELECTOR BAR(8210-042B)-------------------------[1PCS]
D22

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 4
A[1PCS]
PARTS ILLUSTRATION SHEET
B[1PCS] C[1PCS]
D[1PCS] E[1PCS] F1[1PCS]
G[1PCS] I[1PCS]
J[1PCS] K[1PCS] L[1PCS] M[1PCS]
9111-058 N[1PCS]
9121-057
O[2PCS]
9161-032 P[1PCS]
8220-137
n20X160L
62
238
197
Q[1PCS]
8313-130 R[1PCS]
8343-146 S[1PCS]
8343-147
TURN UP
TURN UP
20LB1200D

ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 5
DPLS
FRAME PARTS ILLUSTRATION SHEET
T[1PCS]
6610-001 U[1PCS] 8380-044
V[1PCS]
8380-052 W[1PCS] 8380-045
X[2PCS]
n3/4"X1932L
250
95
AD[1PCS]
9211-119A
Z[2PCS]
8313-144
AA[12PCS]
8321-040
both side
AB[2PCS]
8321-040
one side
50.563
50.563
AC[1PCS]
9440-168
40
40

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 6
Above shows STEP 1
assembled and completed
A
B
D7
D13
D7
A4
A4
C2
C2
C
M10X25L HEX BOLT X6
M10 WASHER X6
G
B1
B1
C2
C2
A1 C2
A1
C2
K
C2 B1
C2 B1
1/2" WASHER X2
1/2"X1 1/4" HEX BOLT X2

ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 7
DPLS
Above shows STEP 2
assembled and completed
T
Z
M10X25L CONE BOLT X8 D13
C10
A18
X4
X4
DPLS single weight stack assembly instructions
x2
X2
AB
AA

DETAIL A
ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 8
Above shows STEP 3
assembled and completed
D
C2
A15
C2
A15
Q
C2 B1
B1
C2
M10 WASHER X2
M10X25L HEX BOLT X2
1/2" WASHER X2
1/2"X3/4"L HEX BOLT X2
A

ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 9
DPLS
Above shows STEP 4
assembled and completed
x24
x24
D12
D12
AA
AA
AA
AA
D15
XX
D11
AA
AA
AA
A12 C7
D14 C7 B3
AA
AA
AA
C10
A19
AA
AB

ASSEMBLY INSTRUCTIONS
Page
DPLS.2-072007 10
DPLS
Above shows STEP 5
assembled and completed
A16
C8 A14
A17
D22

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 11
Above shows STEP 6
assembled and completed
D8
S
D2
C2 A7
D14
R
C2
B1
D2
D14
B1 C2
D5 B1 C2
D2
C2
B1
D14
D2 C2 A6
C2
A2
D14
C2
A2
D5

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 12
Above shows STEP 7
assembled and completed
E
F1
D9
D9
D9
D14 D2 C2 A6
D14
D14
B1 C2 D2
B1
C2
PC2
A2
D14
D1C2 A5
D1 C2 A5
D1
C2B1
B1
C2D1
x2
x2
x2
x2
x2
D9
A
DETAIL VIEW
Ø1"X180L SHAFT
ALLEN SCREW 5/16"X5/16"L X2
D8

ASSEMBLY INSTRUCTIONS
Page
DPLS
DPLS.2-072007 13
Above shows STEP 8
assembled and completed
A3 C1
J
A9
C4
C3
N
C1B1
I
D9 D6
D6
x2
x2
x2