Body Solid CCO-150.1 User manual

BODY-SOLID,Inc.
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Phone:[phone]
Fax:[phone]
www.bodysolid.com
OWNER'S MANUAL
CCO-150.1

2
13456
ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
CCO150.1-112004 1.1
CCO-150
(A1)HEX BOLT 1/2"X2 1/4"L PARTIAL THREAD QTY.4
(A2)HEX BOLT 1/2"X3 1/4"L PARTIAL THREAD QTY.8
(A3)HEX BOLT 1/2"X6 1/2"L PARTIAL THREAD QTY.2
(A4)HEX BOLT 3/8"X1 3/4"L PARTIAL THREAD QTY.8
(A5)HEX BOLT 3/8"X3"L PARTIAL THREAD QTY.2
(A6)ROUND HEAD SQUARE NECK BOLT 3/8"X2 3/4"L PARTIAL THREAD QTY.4
(A7)ROUND BOLT 3/8"X1 1/2"L PARTIAL THREAD QTY.2

2
13456
ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
CCO150.1-112004 1.2
CCO-150
(A8)10LB PIN(8250-019) QTY.1

ASSEMBLY INSTRUCTIONS
Page
2
13456
HARDWARE ILLUSTRATION
CCO150.1-112004 1.3
CCO-150
(B1)NYLON LOCK NUT 1/2" QTY.14
(B2)LOCK NUT 1/2" QTY.2
(B3)NYLON LOCK NUT 3/8" QTY.14
(C1)1/2"(I.D.)FLAT WASHER n25 QTY.4
(C2)1/2"(I.D.)FLAT WASHER n34 QTY.24
(C3)1/2" SPRING WASHER QTY.2
(C4)3/8"(I.D.)FLAT WASHER n27 QTY.24
(C5)3/8" SPRING WASHER QTY.2

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
D1. 2"X2" END CAP(9211-006)-----------------------------------------------[4PCS]
D2. 2"X2"(2.5t)FOOT CAP(9211-025)---------------------------------------[8PCS]
D4. n3/4" SHAFT COLLAR(9211-046)--------------------------------------[4PCS]
D5. n2 1/2" RUBBER DOUNT(9310-010)---------------------------------[4PCS]
D6. n2 1/2" RUBBER DOUNT(9310-011) --------------------------------[4PCS]
D7. 130mm PULL UTENSIL(8290-006)------------------------------------[2PCS]
D8. n8mm SPRING SNAP LINK(8810-001)------------------------------[2PCS]
D3. 60x50 NYLON BUSHING(9211-033)-----------------------------------[4PCS]
D1 D2 D3 D4
D5 D6 D7 D8
D9. 7330mm STEEL CABLE--------------------------------------------------[2PCS]
D9
D10
D10. WEIGHT SELECTOR BAR(8210-052)-------------------------------[2PCS]
D11 D12 D13
D11. n110 PULLEY(9213-002C)--------------------------------------------[8PCS]
D12. n114 PULLEY(9213-010B)---------------------------------------------[4PCS]
D13. n109 PULLEY(9213-022A)---------------------------------------------[2PCS]
CCO-150
CCO150.1-112004 2

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
D14. TOP PLATE(8400-009)-----------------------------------------------[2PCS]
D14
CCO-150
CCO150.1-112004 3

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
A[1PCS] B1[1PCS] C1[1PCS]
D[2PCS] E[2PCS]
F[1PCS]
G1[2PCS]
H[1PCS]
CCO-150
CCO150.1-112004 4

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
I[1PCS]
J[4PCS]
CCO-150
CCO150.1-112004 5

ASSEMBLY INSTRUCTIONS
Page
CCO-150
ASSEMBLY STEP 1
CCO150.1-112004 6
D12x2
C2x2
A1x2
G1
C2x2
B1x2
A3
C1
C1
D3
D3
C1
B1
B1
D3
D3
B1
C1
A3
C1
B1x2
C2x2
G1
C2x2
A1x2
D12x2

ASSEMBLY INSTRUCTIONS
Page
ASSEMBLY STEP 2
B3 C4
C4 A5
D1
D1
D11
D11
C4x2
A4x2
B3x2 C4x2
D13
CCO-150
CCO150.1-112004 7
D

ASSEMBLY INSTRUCTIONS
Page
ASSEMBLY STEP 3
H
D11
D2x2
A
D2x2
A6x2
C4x2
B3x2 B3C4
C4 A4
A4 C4 A6x2
D2
D2
A
D11
B3 B3x2
C4
C4x2
CCO-150
CCO150.1-112004 8

ASSEMBLY INSTRUCTIONS
Page
ASSEMBLY STEP 4
CCO-150
CCO150.1-112004 9
About2640mm(104in)
*:Before the assembling of the weight stacks:
Finish (step 3) and adjust the distance between
the two bases to 2640mm(104in)
SETP 3
SETP 3

DETECT A
A
ASSEMBLY INSTRUCTIONS
Page
ASSEMBLY STEP 5
Jx2
B1x2
C2x2
C2x2A2x2
STEP 1
STEP 3
B2
C3
D10
B3
D11
A8
A7 C5 D6x2
D5x2
CCO-150
CCO150.1-112004 10
C4 A4
C4 D10
STEP 2

ASSEMBLY INSTRUCTIONS
Page
ASSEMBLY STEP 6
STEP-5
C2x2
C2x2B1x2
B1x2
STEP-5
weight stack
weight stack
CCO-150
CCO150.1-112004 11
A2x2
I
C2x2
A2x2 C2x2

ASSEMBLY INSTRUCTIONS
Page
Wire Rope illustration
1
2
345
6
7
8
9
10
11
12
D8 D7 D8
D7
D9
D9
CCO-150
CCO150.1-112004 12
D9
NEED TO LOOSEH BOTH ALLEN HEAD BOLT
IN ORDER TO REMOVE SHAFT