BOH Enviromental FPU Series User manual

Field Pack-Up (FPU®) Series
USER MANUAL FOR
CCC
CONTAINERIZED COMMAND CENTER
EWCC
EXPANDABLE WALL COMMAND CENTER
User and General Purpose
Maintenance Manual
FPU
®
SERIES
PART NUMBER
NSN
CONTAINERIZED COMMAND CENTER (TAN) CCC208-T 8145-01-502-3930
CONTAINERIZED COMMAND CENTER (GREEN) CCC208-G 8145-01-502-3930
FPU
®
SERIES
PART NUMBER
NSN
EXPANDABLE WALL COMMAND CENTER (TAN) EWCC208-T 8145-01-502-3927
EXPANDABLE WALL COMMAND CENTER (GREEN) EWCC208-G 8145-01-502-3927
BOH Environmental, LLC
FPU Mobility Systems Division
14520 Avion Parkway, Suite 220
Chantilly, VA 20151
Version 001A, 11 Nov 2005 Ph: [phone] Fax: [phone]

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Field Pack-Up (FPU®) Series
i
Figure 1.1-1
BOH EWCC Data Plates Location

Field Pack-Up (FPU®) Series
ii
Figure 1.1-2
BOH CCC Data Plates Location

Field Pack-Up (FPU®) Series
iii
TABLE OF CONTENTS
Section............................................... Page
DATA PLATES....................................................i
TABLE OF CONTENTS.................................... iii
LIST OF ILLUSTRATIONS ...............................iv
LIST OF TABLES..............................................iv
SAFETY SUMMARY..........................................v
WARNING SUMMARY .................................... vii
I. INTRODUCTION AND
GENERAL INFORMATION
1.1 Introduction............................................1
1.2 General Information...............................1
1.3 Special Tools & Test Equipment ...........2
II. CCC and EWCC COMPONENTS AND
ACCESSORIES
2.1 CCC Components & Accessories..........3
2.2 EWCC Components & Accessories ......5
III. CCC and EWCC PREPARATION FOR
USE, STORAGE, MOVEMENT AND
SHIPMENT
3.1 Preparation for Use ...............................7
3.2 Preparation for Storage, Shipment, and
Movement....................................................8
IV. CCC and EWCC SETUP AND
OPERATIONS
4.1 CCC and EWCC Operation...................9
4.2 Loading and Unloading..........................9
4.3 CCC and EWCC Doors ......................10
4.4 EWCC Doors and Floor Plan...............13
4.5 Red and White Light Conditions..........13
4.6 CCC and EWCC HVAC.......................14
4.7 CCC and EWCC HVAC Latches.........15
4.8 CCC and EWC Computer Monitor
Mounts.................................................16
4.9 Exterior Electrical Connections............17
Section...............................................Page
V. EWCC EXPANDABLE WORK-STATIONS
5.1 Expandable Work-Stations..................18
5.2 EWCC Work-Station Preparation for
Shipment.............................................19
VI. CCC and EWCC MAINTENANCE GUIDE
6.1 Cleaning, Lubrication and Preventative
Maintenance Checks and Services
(PMCS)...............................................20
6.2 Lubrication...........................................20
6.3 PMCS..................................................21
6.4 Repairs................................................21
6.5 Technical and Replacement Part Web
Information Sources............................22
6.6 Troubleshooting...................................22
VII. CCC and EWCC ELECTRICAL
COMMUNICATION DIAGRAMS
7.1 EWCC Electrical and Communication
Diagrams.............................................23
VIII.CCC and EWCC PARTS LISTS
8.1 Replacement Parts List.......................30
IX WARRANTY ................................... 31

Field Pack-Up (FPU®) Series
iv
LIST OF ILLUSTRATIONS
Figure................................................. Page
Figure 1.1-1 BOH EWCC Data Plates Location..i
Figure 1.1-2 BOH CCC Data Plates Location....ii
Figure 2.1-1 CCC Accessories Locations..........4
Figure 2.2-1 EWCC Accessories Locations.......6
Figure 3.1-1 EWCC and CC Grounding Rod.....7
Figure 4.1-1 CCC Interior and EWCC Interior ...9
Figure 4.2-1 ISO Corner Block...........................9
Figure 4.2-2 Forklift Pockets............................10
Figure 4.3-1 Door Damper and Door Light
Switch ........................................................10
Figure 4.3-2 CCC Floor Plan............................11
Figure 4.3-3 Locks and Seals ..........................12
Figure 4.3-4 Interior Door Locks ......................12
Figure 4.4-1 Retracted EWCC Workstation
Floor Plan ..................................................13
Figure 4.5-1 Lighting Switch Locations............14
Figure.................................................Page
Figure 4.6-1 HVAC...........................................15
Figure 4.7-1 HVAC Latches.............................16
Figure 4.8-1 CCC and EWCC Monitor Mounts 17
Figure 5.1-1 EWCC Workstation Setup...........18
Figure 5.1-2 Pins and Ratchet Straps..............18
Figure 5.2-1 Retracting Workstations..............19
Figure 7.1-1 EWCC Top Layout ......................23
Figure 7.1-2 AC Side Layout ...........................24
Figure 7.1-3 EWCC Load Center Layout.........25
Figure 7.1-4 EWCC End Layout ......................26
Figure 7.1-5 CCC Load Center Layout............27
Figure 7.1-6 CCC and EWCC Power Phase
Hook-Up ....................................................28
Figure 7.1-7 EWCC & CCC Communications
Layout........................................................29
LIST OF TABLES
Table .................................................. Page
Table 6.1-1 Cleaning Procedures ....................20
Table 6.2-1 Lubrication ....................................21
Table 6.3-1 Preventative Maintenance Checks
and Services (PMCS)................................21
Table ..................................................Page
Table 6.5-1 Technical and Replacement Part
Information Sources ..................................22
Table 6.6-1 Troubleshooting Checks...............22
Table 8.1-1 Replacement Parts List ................30

Field Pack-Up (FPU®) Series
v
SAFETY SUMMARY
This warning summary contains general safety precautions and hazardous material warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
warnings could result in serious injury or death.
GENERAL WARNINGS
HEAVY PARTS - heavy object on human figure shows that heavy parts present
a danger to life or limb.
HEAVY PARTS - heavy object pinning human figure against wall shows that
heavy, moving parts present a danger to life or limb.
HEAVY PARTS - hand with heavy object on top shows that heavy parts can
crush and harm.
HEAVY PARTS - foot with heavy object on top shows that heavy parts can crush
and harm.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor
presents a danger for slipping or falling.
HEAVY OBJECT - human figure stooping over heavy object shows physical
injury potential from improper lifting technique.
ELECTRICAL - electrical wire to arm with electricity symbol running through
human body shows that shock hazard is present.
ELECTRICAL - electrical wire to hand with electricity symbol running through
hand shows that shock hazard is present.

Field Pack-Up (FPU®) Series
vi
CRYOGENIC - hand in block of ice shows that the material is extremely cold and
can injure human skin or tissue.
FIRE - flame shows that a material may ignite and cause burns.
VAPOR - human figure in a cloud shows that material vapors present a danger to
life or health.
CHEMICAL - drops of liquid on hand shows that the material will cause burns or
irritation to human skin or tissue.
EYE PROTECTION - person with goggles shows that the material will injure the
eyes.

Field Pack-Up (FPU®) Series
vii
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous material warnings that
must be understood and applied during operation and maintenance of this equipment. Failure to
observe these precautions could result in serious injury or death to persons using equipment.
WARNING
Do not allow the system to swing if using an overhead lift. Always insure an
appropriate sling is used in the lift. Always use properly sized forklift, crane, or
lifting device. Failure to comply could cause injury to personnel or damage to the
equipment. WARNING
Standard forklift principles apply when working with or on the CCC & EWCC.
When working with ground guides during the loading or unloading of a module,
never move the CCC & EWCC onto the transport vehicle while the ground guide
is between the forks, transport vehicle, and the CCC container. Serious injury
could occur if the ground guide is pinned between the forklift and the CCC
container. Forklift operators must maintain visual contact with their ground
guides at all time.
Always follow standard forklift procedures. A tilt hazard exists when forklift
operators try to lift a CCC & EWCC container with the forks not completely
inserted. Always lift a CCC & EWCC container with the forks completely seated
and the fork frame against the CCC & EWCC container. This places the heavier
part of the load back into the tines versus out on the tips. A tilt situation exists
when the heaviest part of the load is out on the tips of the tines, on uneven
ground, with forks fully extended, and while traveling. Operators should always
keep loads low and close to the forklift carriage. Operators should never travel
when the load is in the fork’s extended position.
WARNING
The CCC contents are heavy and could cause injury if they fall onto or strike
personnel. As a rule, always insure that equipment, i.e. monitors, computers,
printers etc. are secured with the straps provided. The CCC workstations are
heavy, but roll easily; seek assistance when deploying the workstation to
operating position. Never store or transport equipment that is not part of the
function or mission of the CCC & EWCC.
WARNING
Fall hazards exist when climbing onto or working from the top of the container.
Always maintain three points of contact when climbing onto the CCC & EWCC
container. Never move, step, or walk backwards when working on top of the
system. All movement should be in the forward direction. A fall can occur if
personnel lose concentration and step backwards off of the edge. Stand erect
only if necessary and only away from the edge. Working from a kneeling position
helps reduce the threat of a fall.
The CCC & EWCC interior floor and rooftop will encounter mud, snow, ice,
rainwater, and other potentially slippery substances. Keeping the inside floor of
the containers clean is important; nevertheless, when these conditions exist
always move with caution inside CCC & EWCC containers. Failure to maintain
cleanliness could cause a slip and injury.

Field Pack-Up (FPU®) Series
viii
WARNING
The EWCC equipment can be heavy and awkward to handle by a single person.
This is especially true of the larger components, i.e. rollout workstations. The
movement and adjustment of these items is a two-person operation.
WARNING
Overhead power lines and obstructions can cause serious injury or damage to
property. Forklift operators, truck drivers, and ground guides should always clear
overhead when loading, unloading, or moving the CCC & EWCC containers.
WARNING
To prevent electrical shock hazard, only trained and qualified personnel should
attempt to correct electrical discrepancies. Additionally, electrical power must be
disconnected before any electrical system work is performed.
WARNING
Protective gloves should be worn when handling metal parts in below freezing
temperatures. Failure to wear gloves may result in skin freezing to the metal
upon contact and cause tearing of the flesh when attempting to pull away from
the metal.
WARNING
Dry cleaning solvent is flammable and cannot be used near an open flame. Use
only in well-ventilated places and have a fire extinguisher available. Use of
protective clothing as directed in the product MSDS is required. Failure to
comply could result in injury to personnel or equipment damage. Do not allow
cleaning solvents or compounds to come in contact with door seals, covers,
fabric, or rubber components. Damage to these components will occur.

SECTION I
INTRODUCTION AND GENERAL INFORMATION

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Field Pack-Up (FPU®) Series
SECTION I
INTRODUCTION AND GENERAL INFORMATION
1.1 INTRODUCTION
1.1.1 Purpose. This User Manual provides operational, safety and maintenance information for the
Containerized Command Center (CCC) and the Expandable Wall Command Center (EWCC).
1.1.2 Manual Scope. This manual will cover safety, minor repair, suggested service and maintenance,
troubleshooting, and provides a parts list with illustrations to help the operating personnel use the
system to its full capacity.
1.2 GENERAL INFORMATION
1.2.1 Descriptions.BOH Environmental’s Containerized Command Center is a durable ISO
configured, 20-foot long single container that is a portable command and control center. The CCC
has four workstations with communication via phone and Intranet/Internet connection. The BOH
Environmental Expandable Wall Command Center is also a durable ISO configured, 20 foot long
single container with communication via phone and Intranet/Internet connection. The EWCC is a
portable command and control center that provides six expandable workstations.
1.2.2 CCC and EWCC System Benefits. The CCC and EWCC are air-conditioned/heated single
rooms that provide file cabinets, shelves with straps for printers, scanners, and retractable
monitor base mounts for securing computer monitors during transit. The CCC and EWCC provide
the operators with a rapid set-up or takedown capability for the quick deployment and relocation
of the command center. The CCC and EWCC have 110v60Hz, single phase power, retractable
air-conditioner/heater (HVAC), and two 2-stage doors with automatic trip-switch for low-voltage
white/red light.
1.2.3 CCC and EWCC Manufacturer’s Data Plate. The CCC and EWCC data plates identify the
manufacturer’s part number, serialization, contract and delivery order number and National Stock
Number (NSN). The CCC data plates are unique by serial number to each container. Further
information with regard to the BOH line of products can be found on the BOH web site.
www.bohfpusystems.com
Additionally, BOH can be reached at:
BOH Environmental, LLC
FPU Mobility Systems Division
14520 Avion Parkway, Suite 220, Chantilly, VA 20151
Ph: [phone] Fax: [phone]
1

Field Pack-Up (FPU®) Series
1.3 SPECIAL TOOLS AND TEST EQUIPMENT
1.3.1 Descriptions. A General Mechanics Tool Set (NSN 5180-01-454-3787) is sufficient to perform
minor repairs on the containers and modules.
Note: All hardware is standard thread and removed with a Counterclockwise rotation and
tightened with a Clockwise rotation.
WARNING
Personnel performing electrical repairs and service should be certified electricians and
have the proper tools and test equipment.
2

Field Pack-Up (FPU®) Series
SECTION II
CCC and EWCC COMPONENTS AND ACCESSORIES

Field Pack-Up (FPU®) Series
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Field Pack-Up (FPU®) Series
SECTION II
CCC and EWCC Components and Accessories
This section 2.1 describes the following components:
FPU®SERIES
PART NUMBER
NSN
CONTAINERIZED COMMAND CENTER (TAN) CCC208-T 8145-01-502-3930
CONTAINERIZED COMMAND CENTER (GREEN) CCC208-G 8145-01-502-3930
2.1 CCC COMPONENTS & ACCESSORIES
2.1.1 Description. The system consists of the BOH Environmental Containerized Command Center
(CCC) that has four workstations for communication via phone and Intranet/Internet connection.
2.1.2 The CCC is provided with two entry doors and four desk workstations with a continuous top (1).
Each workstation has two lockable file cabinets with four drawers (2). See Figure 2.1-1.
2.1.3 The CCC has a centrally located retractable heater/air-conditioner (HVAC) (3), wall mounted file
cabinets (4) with latch type doors, wall mounted shelves for securing equipment, i.e. printers,
scanners, etc. and overhead white and red condition lights (5). See Figure 2.1-1.
2.1.4 Each CCC work station is provided with a wall mounted surge protected power strip (6), an
adjustable roller chair (7) and retractable computer monitor base mount (8) that are easily
retracted below the desktop with straps to secure the monitor while in transit. See Figure 2.1-1.
3

Field Pack-Up (FPU®) Series
Figure 2.1-1
CCC Accessories Locations
1
2
3
4
5
6
7
8
4

Field Pack-Up (FPU®) Series
This section 2.2 describes the following components:
FPU®SERIES
PART NUMBER
NSN
EXPANDABLE WALL COMMAND CENTER (TAN) EWCC208-T 8145-01-502-3927
EXPANDABLE WALL COMMAND CENTER (GREEN) EWCC208-G 8145-01-502-3927
2.2 EWCC COMPONENTS & ACCESSORIES
2.2.1 Description. The system consists of the BOH Environmental Expandable Wall Command Center
(EWCC) — a durable ISO configured, 20’ x 8’ single container that is a command and control
center. The EWCC has 6 workstations for communication via phone and Intranet/Internet
connection.
2.2.2 The EWCC is provided with a main door (1), a secondary entry door (2), and three roll out
workstation platforms (3) to provide six retractable desk workstations (4) See Figure 2.2-1.
2.2.3 The EWCC has a retractable heater/air-conditioner (HVAC) (5), overhead wall mounted file
cabinets (6) with latch type doors, wall mounted shelves for securing equipment, i.e. printers,
scanners, etc. and overhead white and red condition lights (7). See Figure 2.2-1.
2.2.4 Each EWCC work station is provided a wall mounted surge protected outlet GFCI, an adjustable
chair (8) fixed to the floor and computer monitor base mounts (9) that are easily retracted below
the desktop with straps to secure the monitor while in transit and storage. See Figure 2.2-1.
5

Field Pack-Up (FPU®) Series
Figure 2.2-1
EWCC Accessories Locations
1
2
4
3
6
5
8
7
9
6