Bondura Dual 66 Installation instructions

assembly & inspection manual
bondura®Dual 66
Ø75mm - Ø360mm
art. 103804 rev. 20.04.2018 C

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TABLE OF CONTENT / INNHOLD
1/ assembly
montering
2/ technical specifications/torque
tekniske data/tiltrekkingsmoment
3/ inspection
inspeksjon
4/ disassembly
demontering
positioning plate
posisjoneringsplate
pin
bolt
screw
skrue
inner screw
indre skrue
positioning details
posisjonerings-detaljer
plate
plate
outer conical sleeve
ytre konhylse
inner conical sleeve
indre konhylse
set-screw
set-skrue
1
support
innfestning
bearing
lager

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1/ assembly
montering
1.1/ Preparingforinstallaonbycenteringandcleaningthepinbore.
Donotforcethepinintoaborethatisnotproperlyaligned,thismay
damage both the pin and bearing.
Klargjøring for montering ved å sentrere og rengjøre bolt-hullet.
Dersomboltpressesinniethullsomikkeersentrert,kanbåde
bolt og lager skades.
2
1.2/ Prepare the bondura® assembly by removing the parts. Clean the
 surfacesbetweenconicalsleevesandpin,andassembletheinner
 conicalsleeves.
 Klargjørbondura®sammensllingenvedådemonteredelene. 
 Rengjøratenemellomkonhylserogbolt,ogmonterdeindre
 konhylsenelbakepåbolten.
Important!
 Thefollowingfriconsurfacesmustalwaysbeclean,dryandfreeofanyoilandgreasesubstanceswheninstalling
the bondura® assembly:
 • Contactsurfacesbetweentaperedendofbondura®pinandadjacentinnerpartofbondura®conicalsleeve.
 • Contactsurfacesbetweenouterpartofbondura®conicalsleeveandadjacentboreinsupport.
Warning!
 Ifanyoilorgreasesubstancecontaminatesthefriconsurfacesindicatedabove,itcouldleadtoshearcungof
 thescrewsandasaworstcasescenariothecompletepinassemblycoulddisassembleandfalldown.
 Vikg!
 Følgendefriksjonsatermåalldværerene,tørreogfriforolje-ogfestoernårenbondura®sammensllingblir
innstallert:
 • Kontaklatermellomkoniskendepåbondura®boltoglstøtendeindredelavbondura®konhylse.
 • Kontaklatermellomutsidenavbondura®konhylseoglstøtendehulliinnfestning.
Advarsel!
 Dersomdeteroljeellerfestoerpåfriksjonsateneangiovenfor,kandetresultereimanglendefestefriksjon,
 ogatstrammeskruenekuesav.Somenkonsekvensavdeekanhelesammensllingenløsneogfallened.

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1.3/ Insertthepinwiththeinnerconicalsleevessllmounted.Lineitupwith
 anequaldistanceonbothsidestotheoutsideofthesupport.
 NB!Theset-screwsarealreadyxedtotheinnerconicalsleevestoprevent
 undesirableeectofexpansionwhileinserngthebondura®assembly, 
 thusdonotdismountthesetscrewsontheinnerconicalsleeves.
 Thepinneedstobecentered.Ifpinandconicalsleevesarenotaligned 
 correctlywiththesupport,thebondura®assemblymaynotfuncon 
correctly.
 Seinnboltenmeddeindrekonhylsenefortsapåmonterte.Boltog
 konhylsersentreresslikatdeindrekonhylseneharlikavstandl
innfestningen på begge sider.
 NB!Set-skruenepådeindrekonhylseneerløstmontert.Deeforåhindre
 uønsketekspansjonavkonhylseneundermontering,ogmåderforikke 
demonteres.
bondura® boltenmåværesentrert.Dersomboltogkonhylserikkeer
 sentrertmedyersidenpåinnfestningenkandeehindrefunksjonenl 
bondura®sammensllingen.
1.4/ bondura®technologyguaranescorrectinstallingtorqueassumingtheproductistreatedaccordingtothis
 assembly&inspeconmanual,andthetorquesareaccordingto“technicalspecicaons/torque”.Thetorques
 giveninsecon2arebasedonuseofbondura®AssemblyPaste.Byusingothergrease/lubricaon,orno
 lubricaonatall,bondura®technologywillnotguaranteetheinstallaontorque.Byusingcorrecttreadpastewe
 ensurethecorrecttorque.
 bondura®technologygarantererkorrektoppspenningsmomentunderforutsetningavatproduktetbehandlesi
 hhtdennemonterings-oginspeksjonsmanualen,ogatltrekningsmomenteneerihht“tekniskedata/ltrekkings
 moment”.Tiltrekningsmomenteneipunkt2forutseerbrukavbondura®AssemblyPaste.Vedbrukavannen
 gjengepasta,elleringenbruk,såkanikkebondura®garantereoppspenningsmomentet.Brukavkorrektgjenge
 pastasikrerkorrektltrekningsmoment.
1.5/ Whenpinandinnerconicalsleeveshavebeenplaced,unscrewall
 set-screwsandghtentheinnerscrewstoexpandtheinnerconical
sleeves. Tighten alternately on both sides to avoid the bondura® pin
 movingsideways.Tightenunlspeciedtorque.
 See“technicalspecicaons/torque”.
 Topreventfurtherexpansionontheinnerconicalsleeves,ghtenthe
 set-screwsunlspeciedtorque.See“technicalspecicaons/torque”.
 Itisimportanttoghtentheset-screwstopreventtoomuchexpansion
 forceintheinnerbearingwhenghteningtheouterconicalsleeves.
 Nårboltogkonhylsereriønsketposisjon,løsneset-skrueneogstram
 oppdeindreskruenevekselvispåbeggesiderlspesisertmoment.
 Se“tekniskedata/ltrekkingsmoment”.
 Foråunngåatdeindrekonhylseneekspandererformyeerdetvikg
 atset-skruenenåstrammeslspesisertmoment.Se“tekniskedata/
 ltrekkingsmoment”.
 Detervikgåstrammeoppset-skrueneslikatenforhindreratdetblir
 formyeekspansjonskrapådetindrelageretvedltrekkingavdeytre
konhylsene.

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1.6/ Assembletheouterconicalsleevesonbothsidesandttheplates.
 Monterdeytrekonhylseneogsepåplatene.
1.7/ Whenposoningscrewisused,beawaretoaligntheposioning
 screwandthethreadedholeinthesupport.
Dersomposisjoneringsskruebrukes,måposisjoneringsskruentree
gjenget hull i innfestningen.

1.8/ Tightenallscrewsalternatelyatbothends.Ensurethattheplate
 alwaysisparalleltothepinend.Tightenthescrewstothespecied
 torque.See“technicalspecicaons/torque”.
 Pleasenote,itisimportanttotapwithahammerontheplatesto
 ensuretheconicalsleevestoexpandcorrectly.
Ifitisexpectedabigtemperaturedierence(ΔT>50gr.C)onthe 
 bondura®assemblybetweenthemeoftorqueingandendof 
 operaon,itisrecommendedtocontactbondura®technologytoget
 anassessmentwhetheritisnecessarytocorrectthetorque.
 Trekklalleskruervekselvisibeggeender,slikatplatenalldligger
 paralleltmedpin-enden.Trekkskruerloppgimoment.Se“teknisk
 data/ltrekkingsmomement”.
 Væroppmerksompåatdetervikgåbankepåplateneforåsikreat
konhylsene ekspanderer korrekt.
 Dersomdetforventesstortemperaturforskjell(ΔT>50gr.C)på
 bondura®sammensllingen,mellomltrekningsdspunktetog 
 operasjonsdsløpet,såanbefalesdetåkontaktebondura®technology
 foråfåvurdertkorrigerteltrekningsmomenter.

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1.10/ Thebondura®assemblylockstothesupportastheconicalsleeves
 expandandcreateawedge-forcebetweenpinandsupport,and
 thuspreventrotaonandslidingsideways.
 bondura®sammensllingenlåsesmotrotasjonogutglidningvedat
 konhylseneekspandererogskaperkilkramellomboltoginnfestning.


1.11/ Theconicalsleevesexpandandabsorbupto2mm(0,08”)gap/wear
 betweenthepinandsupport.Forlargerclearances,oversizeconical
sleeves must be used.
 Oversizeconicalsleeveswillbeusedincasesofmorethan2mm
 clearanceduetowear,orasareplacementforawornbushing.
 Konhylseneekspandererogabsorbererinnl2mmklaring/slark
mellom bolt og innfestning. Ved større klaring må overmål
 konhylsebenyes.
Overmål konhylser brukes hvor det er mer enn 2mm klaring på grunn
 avslitasjeellersomerstatningforutsliforingshylse.
Oversizeconicalsleeve
-----
Overmål konhylse
Standardconicalsleeve
-----
Standardkonhylse
1.9/ Forinstallaoninperfectlycircularbores,ornewequipment:
  Repeatghteningandhammeringunlspeciedtorquevalueisachieved.
 Forinstallaoninboreswithwear,tearandovality,orusedequipment:
  Repeatghteningandhammeringunlspeciedtorquevalueisachieved,
  andthenlettheequipmentrunafewmesbeforerepeangtheghtening
  andhammeringagainunlspeciedtorquevalueisachieved.
 Forinstallsjoniperfektsirkulærehull,ellerinyutstyr:
  Gjentaltrekningoghamringlspesisertmomenteroppnådd.
 Forinstallasjonihullmedslitasjeogovalitet,elleribruktutstyr:
  Gjentaltrekningoghamringlspesisertmomenteroppnådd,oglaså
  utstyretgåenstundførltrekningoghamringgjentasinnlspesisert
moment er nådd.

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1.12/ Itistheghteningregimeofthescrews,withsubsequentconical
 sleeveexpansion,thatallowsthebondura®assemblytorepairovality
in the support.
 Reghteningofthescrewswillbenecessaryduringaperiod;unl
 speciedtorquevalueisachieved.
 Deterlstrammingenavskruermedpåfølgendekonhylseekspansjon
 somgjøratbondura®sammensllingenreparererslarkiinnfestningen.
 Eertrekkingavskruermåuøresieninnkjøringsperiodeinnl
 spesisertmomenteroppnådd.
1.13/ Screwsmaybesecuredwithwirelocking.
 Skruerkansikresmedtrådlåsing.
1.14/ Ifthebondura®pinhasalubricaonchannel/greasenipple;lubricate
 thebearingtoOEM’srecommendaon.
 Werecommendusingbondura®AssemblyPaste.
 Singleordoublelubricaongroovefromdia114->
 Dersombondura®boltenharsmørekanal/smørenippel;smøreslager
 eerutstyrsprodusentensanbefaling.
Vi anbefaler å bruke bondura® Assembly Paste.
 EnkeltellerdobbeltsmøresporfraØ114->

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2/ technical specifications/torque
tekniske data/tiltrekkingsmoment
*)Tobeadvised;pleasecontactbondura®technologyAS
 Thespeciedtorquesarebasedonbondura®AssemblyPastetobeused.
 Useofothertypesoflubricaon,ornouseoflubrucaonatall,willbetheCustomersownresponsability.
 ø75->85 Meansfromø75(included)toø85(notincluded)
 ø200-ø360 Meansfromø200(included)toø360(included)
 *)Vennligsttakontaktmedbondura®technologyAS
 Despesiserteltrekningsmomentenegjeldervedbrukavbondura®AssemblyPaste(gjengepasta).
 Brukavannensmørning,ellerikkebrukavsmørning,vilværebrukerensegetansvar.
 ø75->85 Betyrfraogmedø75(inkludert)lø85(ikkeinkludert)
 ø200-ø360 Betyrfraogmedø200(inkludert)lø360(inkludert)
ø75 -> 85 100
ø85 - 90 160
ø150 - 180
ø200 - 360
Wrench size
Nøkkelvidde
[mm]
Torque
Moment
[Nm]
Wrench size
Nøkkelvidde
[mm]
C-C [mm]
22 / (M14)
24 / (M16)
Inner screw
Indre skrue
M10 35
PIN size
Diameter
[mm]
Wrench size
Nøkkelvidde
[mm]
Torque
Moment
[Nm]
Wrench size
Nøkkelvidde
[mm]
Torque
Moment
[Nm]
Screw
Skrue
Indicator X-value
allowable range
Indikator X-verdi
akseptert mellom
36 / (M24) 460
Positioning details
Posisjonerings-detaljer
Set screw
Set-skrue
24 / (M16)
M16 / M20 55 / 100
*) *)
M8
M12
15
40
46 / (M30)
55 / (M36)

bondura.no
3/ inspection
inspeksjon
8
 bondura®technologyrecommendsthecustomer/usertoimplementamaintenanceprogramtocheckthebondura®
 assemblyalongwiththespeciedserviceintervalsfortherelevantequipment.Itisimportanttocontrolandensure
 theexpandingforcesbetweenconicalsleeveandsupport,andreghtenthescrewsifneeded.
 bondura®technologyanbefalerkunde/brukeråimplementerevedlikeholdavbondura®sammensllingenivedlike-
 holdsprogrammetforaktueltutstyr.Detervikgåkontrollereogsikreekspansjonskreermellomkonhylseog
 innfestning,ogeventuelteertrekkeskruene.
3.1/ InspectIndicatorX-value
 Valuelessthanshownin“technicalspecicaons/torque”
 canbeanindicaonofthefollowing:
 a)Thebondura®assemblyhasshiedsideways.
  Seeinstallaonsecon1.3.
 b)Thereisaneedforanoversizeconicalsleeve.
  Seesecon1.11.
 KontrollerIndikatorX-verdi
 Enlavereverdiennvisti“tekniskedata/ltrekkingsmoment”
 kanværeenindikasjonpåfølgende:
 a)bondura®sammensllingenharforskjøvetsegsideveis.
  Semonteringpunkt1.3.
 b)Deterbehovforovermålskonhylse.
  Sepunkt1.11.
3.2/ Inspectifthescrewsareloose,brokenormissing.
 a)Checkthatthetorqueisasspeciedin“technicalspecicaons/torque”.
 b)Installnewscrewsifscrewsaremissing.
 Kontrolleromskruererløse,brukketellermangler.
 a)Kontrolleratltrekkingsmomentersomoppgii“tekniskedata/ltrekkingsmoment”.
 b)Monternyeskruerdersomskruermangler.
4/ disassembly
demontering
bondura®MulToolisaspecialtoolforgentleandeasyremovalof 
 theconicalsleevesandpins.Itissuitedforalltypesanddimensions 
 ofbondura®pins.bondura®MulToolisavailableforbothpurchaseand
 rental.Forfurtherinformaon,pleasevisitourwebsitewww.bondura.no
bondura®MulTool er et spesialverktøy for skånsom og enkel
 demonteringavkonhylserogpin.Deterlpassetallebondura®typer 
 ogdimensjoner.bondura®MulToolerlgjengeligbådeforsalgogutleie.
 Formerinformasjon,vennligstsevårhjemmesidewww.bondura.no

bondura® technology AS
Vardheivegen56b
4340 Bryne
Norway
supporttel+4751772020
[e-mail]
bondura.no