BorMann PRO BGB9600 User manual

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EN FR
IT EL
BG SL
RO
BGB9000 BGB9500 BGB9600
045274 045281 049722
v2.2

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Technical Data / Données techniques
Model Modèle BGB9000 BGB9500 BGB9600
Nominal voltage & Frequency Tension nominale & Fréquence 230 V - 50 Ηz 230 V - 50 Hz 230/400 V - 50 Hz
Nominal power input (kW) Puissance nominale (kW) 4,5 kW 5,5 kW 5,5 kW
Maximum power (kW) Puissance maximale (kW) 5 kW 6 kW 6 kW
DC Voltage (Volt) Tension DC (Volt) 12 12 12
DC Current (Ampere) Courant CC (Ampère) 6 6 8
Power Coecient Coecient de puissance 1 1 0,8
Voltage Regulaon Réglage de tension ΑVR AVR AVR
Engine Type Type de moteur
4 stroke, 1-cylinder, air-
cooled
4 temps, 1 cylindre,
refroidissement par air
4 stroke, 1-cylinder, air-
cooled
4 temps, 1 cylindre,
refroidissement par air
4 stroke, 1-cylinder, air-
cooled
4 temps, 1 cylindre,
refroidissement par air
Rotaon speed (rpm) Vitesse de rotaon (rpm) 3000 3000 3000
Displacement (cc) Cylindrée (cc) 420 474 474
Cooling System Système de refroidissement Air-Cooled
Refroidissement par air
Air-Cooled
Refroidissement par air
Air-Cooled
Refroidissement par air
Oil tank capacity (lt) Capacité du réservoir d'huile
(lt)
1,65 1,65 1,65
Starng system Système de démarrage
manual/electrical start
démarrage manuel/
électrique
electrical start
démarrage électrique
electrical start
démarrage électrique
Fuel Carburant Diesel Oil / Carburant
diesel
Diesel Oil / Carburant
diesel
Diesel Oil / Carburant
diesel
Fuel tank capacity (lt) Capacité du réservoir de
carburant (lt)
12,5 16 16
Fuel Consumpon (g/kWh) Consommaon de carburant
(g/kWh)
≤ 400 ≤ 370 ≤ 370
Noise at 7 meters distance
(db(A))
Bruit à 7 mètres de distance
(db(A))
≤ 82 ≤ 68 ≤ 68
Dimensions (L x W x H) (mm) Dimensions (L x l x H) (mm) 800 x 520 x 600 960 x 560 x 730 960 x 560 x 730
Weight (kg) Poids (kg) 110 155 155
Οther necessary details Autres détails nécessaires Βaery, ATS socket, wheels / Βaerie, prise ATS, roues
* The manufacturer reserves the right to make minor changes to product design and technical specicaons without prior noce unless these changes signicantly aect the performance and safety of the
products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer's product line with similar features and may not be
included in the product you just acquired.
* To ensure the safety and reliability of the product and the warranty validity, all repair, inspecon, repair or replacement work, including maintenance and special adjustments, must only be carried out by
technicians of the authorized service department of the manufacturer.
* Always use the product with the supplied equipment. Operaon of the product with non-provided equipment may cause malfuncons or even serious injury or death. The manufacturer and the importer
shall not be liable for injuries and damages resulng from the use of non-conforming equipment.
* Le fabricant se réserve le droit d'apporter des modicaons mineures à la concepon et aux spécicaons techniques des produits sans préavis, à moins que ces modicaons n'aectent de manière
signicave les performances et la sécurité des produits. Les pièces décrites / illustrées dans les pages du manuel que vous tenez entre vos mains peuvent également concerner d'autres modèles de la gamme
de produits du fabricant ayant des caractérisques similaires et peuvent ne pas être incluses dans le produit que vous venez d'acquérir.
* Pour garanr la sécurité et la abilité du produit et la validité de la garane, tous les travaux de réparaon, d'inspecon, de réparaon ou de remplacement, y compris l'entreen et les réglages spéciaux,
doivent être eectués uniquement par des techniciens du service après-vente agréé du fabricant.
* Ulisez toujours le produit avec l'équipement fourni. L'ulisaon du produit avec un équipement non fourni peut entraîner des dysfonconnements, voire des blessures graves ou la mort. Le fabricant et
l'importateur ne sont pas responsables des blessures et des dommages résultant de l'ulisaon d'un équipement non conforme.
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Safety Precauons
Introducon
This series of diesel generators adopts a super-light type, air cooled, 4-stroke direct injecon diesel engine and has two starng ways
as an opon (open frame type), that is, recoil starng (manually) & electric starng and electric starng only for the silent type. They
are equipped with a large capacity fuel tank, circuit protector, AC & DC double voltage output device, low oil pressure alarm and
automac stop device.
The diesel generators serve as a stand-by power supply. This manual describes how to operate, maintain and service these diesel
generators. Please read and fully understand these instrucons before using the diesel generator set in order to ensure proper han-
dling and operaon.
Follow the instrucons carefully in order to keep your diesel generator set in the best running condion, which at the same me will
prolong the service life of the diesel generator. Should you have any further quesons concerning this manual, or any suggesons,
please contact our dealer or the authorized service department of our company directly.
1. Kids should be kept in safe distance to generator. 2. Don't touch the engine and muer while generator is working or just be turned
down to avoid empyrosis. Please pay aenon to warning scker on generator. 3. Electrical equipment (including cable and plug
connecng component) should be in good condion before starng. 4. New circuit breaker must be under same level performance,
characterisc and parameters with the former for replacement. 5. Due to high mechanical stress, only rubber sheath cables or parity
products are allowed to be used. 6. When using extension wire or mobile distribuon cabinets, wire with 1.5 square millimetre cross
secon should not be longer than 60 metres; for 2.5 millimetre cross secon, wire should not be longer than 100 metres. 7. With the
engine of manual starng, the danger of change rotang direcon suddenly should be prevented. 8. On standard working condion of
circumstance, the generator could only load on rated output. If the working condion of circumstance is not standard, the generator
should be run at lower output. When temperature, altude and humidity is higher than standard working condion of circumstance,
the generator would reduce the output. 9. Before checking and maintenance of generator, the engine must be stopped. To disassem-
ble the spark plug and key starng to make sure the engine would not be started improperly. Then check and maintain the generator
on the scheduled calendar of repair. 10. Except the daily maintenance and cleaning, the checking and readjustment should be con-
ducted by authorized professional person and source the requested components by them (contact with local dealers). 11. The new or
just overhauled machine must endure the breaking-in period of 30 hours at least, the output should not exceed 75% of rated output.
Diesel generator series appearance
Silent type
Open frame type
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Basic Parameters
The genset can generate the rated output power under the following condions:
Altude (m) Ambient temperature (oC) Relave humidity
0 +20 60%
The genset can generate the specied output and work reliably under the following condions:
Altude (m) Ambient temperature (oC) Relave humidity
< 1000 (m) 5 - 40 90%
Outline and installaon dimensions
- Outline and installaon dimensions of diesel generator (open frame type)
- Outline and installaon dimensions of diesel generator (silent type)
- Type and Code of diesel generator
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Οperaon of the diesel-generator (gen-set)
Please read and understand this operaon manual to insure safe operaon, and pay high aenon to the following main points of
operaon otherwise personal injury and damage to equipment may take place.
Prevenng res
The fuel of diesel engine is light diesel fuel, so gasoline, kerosene etc. must not be used. Wipe away all fuel spills with a clean cloth.
Keep gasoline, kerosene, matches and other explosives and inammables away from the generator, because the temperature around
the exhaust muer is very high during operaon. To prevent re hazards and to provide adequate venlaon, keep the generator at
least 1.5 meter away from buildings and other equipment during operaon. Operate the generator on a level surface, there may be
fuel spillage if the generator is lted.
Prevenng exhaust gas inhalaon
Exhaust gas contains poisonous carbon monoxide. Never use the generator in poorly venlated locaons. If indoor operaon is una-
voidable, provide proper venlaon so that people and cale will not be aected.
Prevenng burns
Never touch the muer, or the muer cover while the engine is running or hot.
Electric shocks, short circuits
In order to avoid electric shocks or short circuit, do not touch the generator, when either it or your hands are wet. This generator is
not waterproof, so it should not be used in a place exposed to rain, snow or water sprays.
Cauon: Most appliance motors require more than their rated waage for start up. Do not exceeded the current limit specied for
any one socket.
The generator should be grounded to prevent electric shock. Please connect a length of heavy wire between the generator's ground
terminal and an external ground device. Please see the following gures.
Do not connect other equipment to the generator before starng it.
Charging the baery
Baery electrolyte contains sulphuric acid. Protect your eyes, skin and clothing. In case of contact, ush thoroughly with water and
get prompt aenon, especially if your eyes are aected. Baeries generate hydrogen gas, which can ames or sparks near a baery,
especially during charging. Charge the baery in a fully venlated pl. When a peripheral device uses a ywheel generator power, do
not disconnect the baery connecons from the engine, or it may give the peripheral damage.
Other safe main points
Know how to stop the generator quickly, and understand how operate all of the con-
trols. Never permit anyone to operate the generator without proper instrucon. Always
wear a helmet and safety shoes and proper clothes, keep pets and children away from
the generator when it is in operaon.
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Fuel tank: only light diesel fuel can be used. The
fuel must be ltered. Fuel should be free of water
or dust because these cause trouble in the fuel
injecon pump nozzle.
Cauon: Do not overll the tank beyond the top
of the red plug inside the fuel tank lter.
Air cleaner element:
Don't wash the air cleaner element
with detergent. Replace the element
when its output decreases or a bad ex-
haust color is noced.
Cauon:
- Don't smoke and allow sparks in the area where the en-
gine is refuelled or where gasoline is stored.
- Don't spill fuel when refuelling, make sure the lter cap
is securely closed.
a. Aer purchasing fuel allow drum to stand 3-4 days.
b. Aer 3-4 days: Put a sucon pipe halfway into the
drum. (Water and dust accumulate in the lower poron
of the drum.)
Preparaon before start / Selecon and handling of fuel
Speed control lever
a b
Starter/Run
Stop
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Inlet of lubricant:
Set the generator on the level, ll the engine oil into the inlet
of lubricant. To check the oil level, simply dip the dipsck into
the pan. Do not screw the dipsck.
A.P.I. Maintenance classicaon for the diesel engine. We
recommend A.P.I. CC or CD.
Nothing aects the performance and durability of generator more than the lube oil you use. If inferior oil is used or if your engine oil
is not changed regularly, the risk of piston seizure, piston ring scking and accelerated wear of the cylinder liner, bearing and other
moving components increases signicantly. Your generator's life may be seriously shortened.
Make sure to check the oil level and to rell with oil to the specied level before starng the generator, even
though it is equipped with a low oil pressure warning system. Be sure to drain the oil while the engine is warm.
It is dicult to drain the oil completely aer cooling.
Cauon: Do not add oil into the
machine when the engine is run-
ning.
Selecon and handling of lube oil
Upper level
Lower level
Recommended value
Usable limit
Start
every 1.5 month or 40 hours About one month or 10 hours
Interval of changing machine oil
Oil ller cap
Drain plug
20w 50
10w 40
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Check air cleaner element
(1) Loosen the wing nut, detach the cover of air cleaner and remove
the element. Do not wash air cleaner element with detergent .
The air cleaner element must be changed when the output of en-
gine decreases or the color of exhaust is abnormal.
Never run the generator without the air cleaner element. This may
cause rapid engine wear.
(2) Reaach the cover of air cleaner and ghten the wing nut.
Turn o the main switch and any other loads
(Such as the light and motor switches)
Be sure to turn o the main switch before starng the generator. If the switch is not on the “o ” posion, sudden applicaon of load
could be very dangerous, when the diesel engine is started. The generator should be earthed to prevent electric shocks.
Turn o the main switch and any other loads
(Such as the light and motor switches)
Check Generator
Wing nut
Air cleaner
Element
Pilot lamp
Circuit breaker
AC output DC output
Cover
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Handling of dual voltage type generator
Operaon of change over switch.
The circuit breaker on the control box must be used when applicaon AC power, the air switch must be set at “OFF” posion before
run the machine. Aer start the genset, the speed reach rated speed so turn the switch at “ON” posion, so that the two sockets can
be used for output of rated voltage.
Set the main switch at “OFF” posion when use 12 V power for charge.
The terminal of 12V output can be used for 12V voltage charge, user can provide a charge switch for switch on or switch o.
Fuel & engine oil already drained o before exit from factory
To check oil pipeline, and nd whether there is air mixed into the pipeline, if yes, drain away the air from the pipeline before refuel and
start the diesel engine. The actual method is that, loosen the connecon nut between injecng pump and pipeline and then drain o
the air unl no air bubble from the fuel.
Inspecon and operaon of diesel engine
Low oil warning system/stop device.
The device works to stop the engine automacally when the oil pressure falls below the regulatory level and to prevent engine seizure
when lube oil is running short.
The oil temperature will rise too high if the engine is operated with insucient lubricaon oil. On the other hand , too much oil is
dangerous because the oil may combust and cause a sudden and excessive rise in engine rpm, so before operang the machine, be
sure to check the oil and supply oil to the specied level.
How to open the cabinet door and cover (diesel generator)
(1) Opening the cabinet door and raise the door and check daily.
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(2) Loosen the bolt & open the cover to check the air cleaner.
(3) Checking the outside cover of nozzle, loosen the thumb nut and
open the cover.
Break-in operaon
While your generator is sll new, applicaon of heavy loads may shorten the life of the engine. Follow the break-in procedures during
the rst 20 hours.
(1) Avoid applying any heavy load during the break-in period.
(2) Change engine oil regularly.
Change the engine oil every 10 hours or one month aer the inial use, and every 1,5 month or 40 hours thereaer.
Starng the generator
Recoil starng (manual start)
The engine is started in the manner described below.
1. Open the fuel cock (at the “ON” posion).
2. Put the engine speed lever in the
posion ). “RUN” posion.
3. Pull out the recoil starng handle.
1. Pull out the handle to the point where your hands feel strong
resistant and then return it to the inial posion. engine
speed
lever
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