Borrowed Spaces CHARLESTON PERGOLA YM11762 User manual

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CHARLESTON PERGOLA
Installaon and Operang Instrucons – YM11762
Revised 12-07-2017
HEIGHT:
8’2” or 2.44m
Height: 8’ 2” (2.44 m)
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY
Borrowed Spaces – North America
Toll Free Consumer Relaons: 1-833-455-9002
www.borrowedspaces.com
[e-mail]
10 x 14 Charleston Pergola
14'-0"
10'-0"

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Important Safety Notice!
Borrowed Spaces components are intended for privacy, decorative and ornamental use only.
Product is NOT INTENDED for the following:
• A safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds.
• As load bearing support for a building, structure, heavy objects or swings.
• Used in structures that trap wind, rain or snow that would create extra load on the
product.
Canopy must be removed prior to heavy winds and/or snow.
DO NOT climb or walk on roof for any reason.
Permanent structures may require a building permit. As the purchaser and or installer of this
product you are advised to consult local planning, zoning and building inspection departments for
guidance on applicable building codes and/or zoning requirements.
Wood is NOT ame retardant and will burn. Grills, re pits and chimineas are a re hazard
if placed too close to a Borrowed Spaces structure. Consult user’s manual of the grill, re pit or
chimnea for safe distances from combustible materials.
Wear gloves to avoid injury from possible sharp edges of individual elements before assembly.
During installation, follow all safety warnings provided with your tools and use OHSA
approved safety glasses. Some structures may require two or more people to install safely.
Check for underground utilities before digging or driving stakes into the ground!
It is important during assembly to closely follow the instructions, complete the assembly
on a solid level surface and that you follow the instruction to square up, level and anchor the
structure, this will reduce the gap at wood connections during assembly.
General Information: Wood components are manufactured with Cedar (C. Lanceolata)
which is protected with factory applied water-based stain. Knots, small checks (cracks)
and weathering are naturally occurring and do not affect the strength of the product.
Annual application of a water-based water repellent sealant or stain is important and will
help reduce weathering and checks.
www.borrowedspaces.com
Questions?
Call toll free or write us at:
1 [phone]
[email protected]
Patents Pending
General Information

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Limited Warranty
This Warranty gives you specic legal rights. You may have other rights as well which vary from state to state or
province to province. This warranty excludes all consequential damages, however, some states/provinces do not allow
the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.
Borrowed Spaces warrants that this product is free from defect in materials and workmanship for
a period of one (1) year from the original date of purchase. In addition, all lumber is warranted
for ve (5) years against rot and decay. This warranty applies to the original owner and registrant
and is non-transferable.
Regular maintenance is required to assure the integrity of your product and is a requirement of
the warranty. This warranty does not cover any inspection costs.
This Limited Warranty does not cover:
• Labour for replacment of any defective item(s);
• Incidental or consequential damages;
• Cosmetic defects which do not affect performance or integrity;
• Vandalism; improper use or installation; acts of nature, including but not limited to wind,
storms, hail, oods, excessive water exposure;
• Minor twisting, warping, checking or any other natural occurring properties of wood that do
not affect performance or integrity.
Borrowed Spaces products have been designed for safety and quality. Any modications made
to the original product could damage the structural integrity of the product leading to failure
and possible injury. Borrowed Spaces cannot assume any responsibility for modied products.
Furthermore, modication voids any and all warranties.
This product is warranted for RESIDENTIAL USE ONLY. Borrrowed Spaces disclaims all
other representations and warranties of any kind, express or implied.

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Instructions for Proper Maintenance
Your Borrowed Spaces structure is designed and constructed of quality materials. As with all outdoor
products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is
important that you, the owner, properly maintain it.
Symbols:
Throughout these instructions symbols are provided in the top, right-hand corner of the page.
If you dispose of your Borrowed Spaces structure: Please disassemble and dispose of your
unit so that it does not create any unreasonable hazards at the time it is discarded. Be sure to
follow your local waste ordinances.
HARDWARE:
• Check metal parts for rust. If found, sand and repaint using a non-lead paint complying with 16
CFR 1303.
• Inspect and tighten all hardware after completion of assembly; after rst month of use; and then
annually. Do not over-tighten as to cause crushing and splintering of wood.
• Check for sharp edges or protruding screw threads, add washers if required.
WOOD PARTS:
• Applying a water repellent or stain (water-based) on a yearly basis is important maintenance to
maintain maximum life and performance of the product.
• Check all wood members for deterioration, structural damage and splintering. Sand down
splinters and replace deteriorated wood members. As with all wood, some checking and small
cracks in grain is normal
• Some gapping may occur at some wood connections.
CANOPY:
• Canopy must be removed when not in use and prior to heavy winds and snow.
• To prevent potential collapse of support structure, DO NOT allow water, snow or debris to collect
on to of canopy.
• Tape Measure
• Standard or Cordless Drill
• 7/16”, 1/2” Wrench
• 7/16”, 1/2” Socket
• #2 Phillips Driver
Assembly Guides
• 6’ Step Ladder x 2
• Safety Glasses
• Adult Helper
• Safety Gloves
Tools Required:
• Use Help, where this is shown, 2, 3 or 4
people are required to safely complete
this step. To avoid injury or damage to the
assembly make sure to get some help.
• Use a measuring tape to assure proper
location
• Pre-drill a pilot hole before fastening
screw or lag to prevent splitting of wood.
• Square
• Carpenters Level
• Ratchet
• Hard Hat
• Check that assembly is square before
tightening bolts

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Note: It is critically important you start with square, solid and level footings, concrete
pad or deck to attach your structure.
We supply Post Mounts with this structure which gives you the exibility to permanently install your structure
to a pre-existing or new wood or concrete surface.
• The hardware to attach the Post Mount to the structure is included.
• The hardware to mount the structure permanently will need to be purchased separately at your local
hardware store.
If you are mounting to concrete footers see below for the correct locations and placement. Please double
check for possibility of any underground utilities such as gas, telephone, cable or sprinkler lines.
Following are some examples of how to mount the structure to wood or concrete surfaces.
Refer to your local building and city codes, ordinances, neighbourhood covenants, or height restrictions
regarding this type of structure for guidance on acceptable installation requirements.
Permanent Installation Examples
144
54.5
102
173
165.48
165.48
96
PG 6
13’ 9-1/2”
8’ 6-1/2”
12’
4’ 6-1/2”
8’
To
Required
Depth
Anchoring Hardware not included
8’ 6-1/2” - Groove
Room L - Mount
Corner
Panel Post
Corner Post
Panel Post
Room L - Mount

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Permanent Installation Examples cont.
Anchoring Hardware not included
Anchoring Hardware not included
Concrete Patio (min. 13’ x 9’) with 6” clearance on all sides
Wood Deck (min. 13’ x 9’) with 6” clearance on all sides
Panel
Post Corner
Panel
Post
Corner
Post
Panel
Post
Corner
Panel
Post
Room
L-Mount
Corner
Panel Post
Room
L-Mount
Anchoring Hardware not included

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1 - (583) - 47.6 x 85.7 x 533mm (1-7/8 x 3-3/8 x 20-63/64")
Bar Right - Y50132-583
Part Identification ( )
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
16 - (579) - 76.2 x 69.9 x 408.9mm (3 x 2¾ x 16-3/32") - Rail T/B
Y50132-579
8 - (527) - 24 x 69.9 x 2311.4mm (15/16 x 2¾ x 91") - Corner Panel Post - Y70132-527
8 - (581) - 38.1 x 139.7 x 409.6mm (1½ x 5½ x 16-1/8")
Y50132-581 Top Horizontal
8 - (528) - 36 x 69.9 x 2311.4mm (1-27/64 x 2¾ x 91") - Panel Post - Y70132-528
24 - (580) - 38.1 x 38.1 x 863.6mm (1½ x 1½ x 34") - Balluster
Y50132-580
1 - (582) - 47.6 x 85.7 x 533mm (1-7/8 x 3-3/8 x 20-63/64")
Bar Left - Y50132-582
4 - (190) 69.9 x 69.9 x 2311.4mm (2¾ x 2¾ x 91") - Corner Post - Y50132-190
1 - (513) 15.9 x 133.4 x 2295.5mm (5/8 x 5-1/4 x 90-3/8") - Long Bar Top - Y50132-513
2 - (512) 31.8 x 69.9 x 406.5mm (1¼ x 2¾ x 16")
Side Joist - Y50132-512
3 - (501) 15.9 x 85.7 x 1384.3mm (5/8 x 3-3/8 x 54-1/2") - Front Back Shelf - Y50132-501
1 - (510) 15.9 x 85.7 x 2295.5mm (5/8 x 3-3/8 x 90-3/8") - Bar Back - Y50132-510
8 - (026) 34.9 x 34.9 x 1016mm (1-3/8 x 1-3/8 x 40") - Splice - Y50132-026
1 - (514) 15.9 x 133.4 x 2286mm (5/8 x 5-1/4 x 90") - Mid Bar Top - Y50132-514
2 - (509) 31.8 x 60.3 x 136.5mm (1-1/4 x 2-3/8 x 5-3/8")
End Joist Y50132-509
2 - (516) 31.8 x 139.7 x 406.5mm (1¼ x 5½ x 16")
Bar Gusset - Y50132-516
1 - (515) 15.9 x 133.4 x 1987.6mm (5/8 x 5-1/4 x 78-1/4") - Short Bar Top - Y50132-515
2 - (502) 31.8 x 69.9 x 269.8mm (1¼ x 2¾ x 10-5/8")
Shelf Side Joist - Y50132-502
2 - (503) 15.9 x 133.4 x 1384.3mm (5/8 x 5-1/4 x 54-1/2") - Shelf Top - Y50132-503
2 - (508) 31.8 x 69.9 x 406.5mm (1¼ x 2¾ x 16")
Joist Y50132-508
2 - (500) 31.8 x 69.9 x 269.8mm (1¼ x 2¾ x 10-5/8")
Shelf Joist - Y50132-500
2 - (498) 31.8 x 139.7 x 269.9mm (1¼ x 5½ x 10-5/8")
Shelf Gusset - Y50132-498

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4 - (488) 38.1 x 139.7 x1898.7mm (1½ x 5½ x 74¾") Inner Beam - Y50132-488
4 - (489) 38.1 x 139.7 x1898.7mm (1½ x 5½ x 74¾") Front Beam - Y50132-489
4 - (487) 38.1 x 139.7 x 870mm (1½ x 5½ x 34¼") Beam End - Y50132-487
2 - (486) 38.1 x 139.7 x 1460.5mm (1½ x 5½ x 57½") Beam 57½
Y50132-486
4 - (485) 38.1 x 139.7 x 266.7mm (1½ x 5½ x 10½")
Beam End 10½
Y50132-485
Y50132-484
6 - (484) 36 x 127 x 495.1mm (1-27/64 x 5 x 19½")
Arch Gusset Left
6 - (483) 36 x 127 x 495.1mm (1-27/64 x 5 x 19½")
Arch Gusset Right
Y50132-483
4 - (067) 38.1 x 139.7 x 527.1mm (1½ x 5½ x 20¾")
Beam 20¾
Y50219-067
2 - (497) 34.9 x 63.5 x 857.2mm (1-3/8 x 2½ x 33¾") Short Trellis D - Y50132-497
2 - (495) 34.9 x 82.6 x 857.2mm (1-3/8 x 3¼ x 33¾") Short Trellis C - Y50132-495
1 - (499) 15.9 x 133.4 x 381mm (5/8 x 5¼ x 15") Plaque - Y50132-499
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
Part Identification ( )
2 - (496) 34.9 x 63.5 x 2203.5mm (1-3/8 x 2½ x 86¾") Long Trellis D - Y50132-496
1 - (491) 34.9 x 133.4 x 2203.5mm (1-3/8 x 5¼ x86¾") Long Trellis A - Y50132-491
4 - (493) 34.9 x 108 x 2203.5mm (1-3/8 x 4¼ x 86¾") Long Trellis B - Y50132-493
1 - (490) 34.9 x 133.4 x 857.2mm (1-3/8 x 5¼ x 33¾") Short Trellis A - Y50132-490
4 - (492) 34.9 x 108 x 857.2mm (1-3/8 x 4¼ x33¾") Short Trellis B - Y50132-492
2 - (494) 34.9 x 82.6 x 2203.5mm (1-3/8 x 3¼ x 86¾") Long Trellis C - Y50132-494

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Hardware Identification
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
90 - Wood Screw #8 x 2 1/2" - (Y06091-522)
43 - Hex Bolt 1/4 x 1-3/4" - (Y07718-213)
Flat Washer
62 - 5/16" (Y05118-203)
Lock Washer
16 - 5/16" (Y05318-300)
8 - Hex Bolt 1/4 x 5" - (Y07718-250)
T-Nut
16 - 5/16" (Y08518-300)
Lock Nut
43 - 1/4" (Y08318-203)
16 - 1/4" (Y08518-200)
T-Nut
96pc. Wood Screw #8 x 1-1/2" (Y06091-512)
32pc. Wood Screw #8 x 2" - (Y06091-520)
16 - Hex Bolt 5/16 x 1-1/2" - (Y07718-312)
16 - Lag Screw 5/16 x 3" (5/16 Head 1/4" Shank) - (Y06218-330)
96 - Wood Screw #10 x 4" - (Y06091-740)
(Y05318-200)
16 - 1/4" Lock Washer
196 - Wood Screw #8 x 3" - (Y06091-530)
8 - Hex Bolt 1/4 x 4-1/4" - (Y07718-241)
- (Y06491-722)
#10 x 2-1/2"8 - Pan Screw
82 - Pan Screw #10 x 1-1/4" (Y06491-711)

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1 - Room L Mount (16pk)
(Y70835-080)
1 - Borrowed Spaces I.D Plaque
(Y70800-187)
smaller or larger.
Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be
Hardware Identification
1 - #2 x 2" (Y00400-005)
Robertson Driver
- 1/8" (Y00400-002)
Drill Bit
1
(Y70829-149)
1 - Charleston Canopy 10 x 14
1 - Trellis Bracket (72pk)
(Y70835-152)

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PRODUCT NUMBER: YM11762
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 1)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 2)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 3)
STOP STOPSTOP STOP
1-833-455-9002
[email protected]
C. Read the assembly manual completely, paying special attention to ANSI warnings;
notes; and safety/maintenance information on pages 1 - 4.
• Follow the instructions in order.
• This structure is designed to be assembled and installed ideally by four people,
DO NOT attempt to install alone.
• Consider the slope of elevation where you plan to install the structure. Also, check for
gas, telephone, other utilities or sprinkler line locations prior to excavating any holes.
D. Before you discard your cartons ll out the form below.
• The carton I.D. stamp is located on the end of each carton.
• Please retain this information for future reference. You will need this information if you
contact the Consumer Relations Department.
• Each step indicates which bolts and/or screws you will need for assembly, as well as
any at washers, lock washers, t-nuts or lock nuts.
A. This is the time for you to inventory all your hardware, wood and accessories,
referencing the parts identication sheets. This will assist you with your assembly.
Step 1: Inventory Parts - Read This Before Starting Assembly
B. If there are any missing or damaged pieces or you need assistance with
assembly please contact the consumer relations department directly. Call us
before going back to the store.

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A: In between two (579) Rail T/Bs place three (580) Ballusters. The two outside (580) Ballusters should measure
3” from the edge of each (579) Rail T/B. The middle (580) Balluster should be evenly spaced between the rst
two. Pre-drill with a 1/8” drill bit then attach all three (580) Ballusters to both Rail T/Bs with two #10 x 4” Wood
Screws per balluster. (g. 2.1)
B: Repeat Step A seven more times to make eight Balluster Assemblies.
Step 2: Post Panel Assemblies
Part 1
Hardware
Wood Parts
Fig. 2.1
Evenly
Spaced
16 x (579) Rail T/B 76.2 x 69.9 x 408.9 mm (3 x 2-3/4 x 16-3/32”)
24 x (580) Balluster 38.1 x 38.1 x 863.6 mm (1-1/2 x 1-1/2 x 34”)
48 x #10 x 4” Wood Screw
(579) Rail T/B
#10 x 4”
Wood Screw
#10 x 4”
Wood Screw
(580)
Balluster
3”
3”
(579) Rail T/B
(580)
Balluster

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Repeat for 7 more Assemblies
(580) Balluster (3)
(579) Rail T/B (2)
(581) Top Horizontal
S24 - Wood Screw (6)
S4 - Wood Screw (14)
(528) Panel Post (1)
(
527
)
Corner Post
(
1
)
14.00
PG 1
Repeat for 7 more Assemblies
(580) Balluster (3)
(579) Rail T/B (2)
(581) Top Horizontal
S24 - Wood Screw (6)
S4 - Wood Screw (14)
(528) Panel Post (1)
(
527
)
Corner Post
(
1
)
14.00
PG 1
C: Place each Balluster Assembly in one (528) Panel Post and one (527) Corner Panel Post so the bottom (579)
Rail T/B sits tight to the top of the insert in both posts. Make sure Balluster Assembly is square to posts then
attach with six #8 x 3” Wood Screws per (579) Rail T/B. (g. 2.2, 2.3 and 2.4)
D: From the top of each (528) Panel Post and (527) Corner Panel Post measure 14” down then place one (581)
Top Horizontal with the bottom at the 14” mark. Attach (581) Top Horizontal to both posts with three #8 x 3” Wood
Screws per post. (g. 2.2 and 2.3)
E: There will be eight Post Panel Assemblies.
Step 2: Post Panel Assemblies
Part 2
Hardware
Wood Parts
Fig. 2.2
8 x (527) Corner Panel Post 24 x 69.9 x 2311.4 mm (15/16 x 2-3/4 x 91”)
8 x (528) Panel Post 36 x 69.9 x 2311.4 mm (1-27/64 x 2-3/4 x 91”)
8 x (581) Top Horizontal 38.1 x 139.7 x 409.6 mm (1-1/2 x 5-1/2 x 16-1/8”)
Top
Bottom
#8 x 3” Wood
Screws (x 3 per
side)
(581) Top
Horizontal
Fig. 2.3
144 x #8 x 3” Wood Screw
(579) Rail T/B
(528)
Panel
Post
Post
Side View
#8 x 3” Wood
Screws (x 3 per
side)
#8 x 3” Wood
Screws (x 3
per side)
(527) Corner
Panel Post
(579) Rail T/B
14”
Tight to
insert
Fig. 2.4
Repeat for 7 more Assemblies
(580) Balluster (3)
(579) Rail T/B (2)
(581) Top Horizontal
S24 - Wood Screw (6)
S4 - Wood Screw (14)
(528) Panel Post (1)
(
527
)
Corner Post
(
1
)
14.00
PG 1
Insert in
Posts
Tight to top
of insert
(579) Rail T/B

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Room L Mount
S12 - Pan Screw (1)
(528) Panel Post (1)
Repeat for 7 more Assemblies
PG 2
Room L Mount
S12 - Pan Screw (1)
(528) Panel Post (1)
Repeat for 7 more Assemblies
PG 2
Step 3: Create Corner Post Assemblies
Part 1
Hardware
A: On each Post Panel Assembly install one Room L Mount ush to the inside, bottom of (528) Panel Post with
one #10 x 1-1/4” Pan Screw. (g. 3.1 and 3.2)
Fig. 3.1
8 x #10 x 1-1/4” Pan Screw
Room L Mount
#10 x 1-1/4”
Pan Screw
Fig. 3.2
Components
8 x Room L Mount
(528)
Panel
Post
(528)
Panel
Post
Flush

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Step 3: Create Corner Post Assemblies
Part 2
B: Place two Post Panel Assemblies against
one (190) Corner Post so the (527) Corner
Panel Posts are ush to the tops and bottoms
of the (190) Corner Post so they create a
corner piece. (g. 3.3)
C: Attach each (527) Corner Panel Post to
each (190) Corner Post with six #8 x 2-1/2”
Wood Screws per Corner Post Assembly in
the pre-drilled holes. (g. 3.3)
D: In the indicated area below pre-drill two
pilot holes at a slight angle using a 1/8” drill
bit then attach (527) Corner Panel Posts to
(190) Corner Posts with two #8 x 2-1/2” Wood
Screws per Corner Post Assembly. (g. 3.3
and 3.4)
E: Repeat Steps B - D to create four Corner
Post Assemblies.
PG 4
Repeat for 3 more Assemblies
(527)Corner Post (1)
S3 - Wood Screw (8)
Hardware
Fig. 3.3
32 x #8 x 2-1/2” Wood Screw
#8 x 2-1/2”
Wood Screw
x 6 (already
pre-drilled
holes)
Fig. 3.4
(190)
Corner
Post
(190) Corner
Post
(527) Corner
Panel Post
#8 x 2-1/2” Wood
Screw x 2 (pre-drill
holes and install at a
slight angle for these
screws only) (527) Corner
Panel Post
(527) Corner
Panel Post
Flush
Flush
Wood Parts
4 x (190) Corner Post 69.9 x 69.9 x 2311.4 mm (2-3/4 x 2-3/4 x 91”)
(528)
Panel
Post
Note: Holes in (527)
Corner Post to be at
top of the assembly

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Repeat for 3 more Assemblies
(527)Corner Post (1)
Room L Mount (2) S23 - Pan Screw (2)
PG 3
Repeat for 3 more Assemblies
(527)Corner Post (1)
Room L Mount (2)
S23 - Pan Screw (2)
PG 3
Step 3: Create Corner Post Assemblies
Part 3
Hardware
Fig. 3.5
8 x #10 x 2-1/2” Pan Screw
Room L Mount
#10 x 2-1/2”
Pan Screw
Fig. 3.6
Components
8 x Room L Mount
Flush
(527) Corner
Panel Post
(527) Corner
Panel Post
(528) Panel Post
(190)
Corner
Post
(190) Corner
Post
F: Place one Room L Mount ush to the inside, bottom of each (527) Corner Panel Post then attach with one #10 x
2-1/2” Pan Screw per mount. (g. 3.5 and 3.6)

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A: Measure 10-1/2” from tip of one (487) Beam End then place one (485) Beam End 10-1/2 at measured location
on the side without the cut-out, make sure it is square then attach with three #10 x 4” Wood Screws. Repeat for a
second Beam End Assembly. (g. 4.1)
B: Measure 10-1/2” from tip of one (487) Beam End then place one (485) Beam End 10-1/2 at measured location
on the side with the cut-out, make sure it is square then attach with three #10 x 4” Wood Screws. Repeat for a
fourth Beam End Assembly. (g. 4.2)
There should be two Beam End Assemblies with (485) Beam End 10-1/2 on the cut-out side and two on the
side without the cut-out.
Step 4: Beam End Assembly
HardwareWood Parts
4 x (485) Beam End 10-1/2 - 38.1 x 139.7 x 266.7 mm (1-1/2 x 5-1/2 x 10-1/2”)
4 x (487) Beam End - 38.1 x 139.7 x 870 mm (1-1/2 x 5-1/2 x 34-1/4”)
12 x #10 x 4” Wood Screw
PG 7
PG 7
Fig. 4.2
#10 x 4”
Wood Screw
Fig. 4.1
(485) Beam
End 10-1/2
(487) Beam
End
Cut-out
Cut-out
#10 x 4”
Wood Screw
(485) Beam
End 10-1/2
(487) Beam
End
10-1/2”
10-1/2”
Flush
Flush

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Repeat for 1 more Assembly
Hardware:
G1‐5/16x1½HexBolt
InnerBeam‐Y50000‐488
Hardware:
LS8‐5/16x3"LagScrew
S4‐#8x3"WoodScrew
FrontBeam‐Y50000‐489
52"FromSplicetoEndofBeam
PG 11
Step 5: Front Beam Assembly
A: Interlock the cut-outs on two (489) Front Beams then attach with four 5/16 x 1-1/2” Hex Bolts (with 5/16” lock
washer, 5/16” at washer and 5/16” t-nut). (g. 5.1 and 5.2)
B: Place one (026) Splice on top of (489) Front Beams with long side facing down, 52” from the end of one beam
then using a 1/8” drill bit pre-drill a hole using the countersunk holes as a guide and attach with two 5/16 x 3” Lag
Screws (with 5/16” at washer) and four #8 x 3” Wood Screws. Turn (489) Front Beams over and repeat for other
side. (g. 5.3 and 5.4)
C: Repeat Steps A and B to create a second Front Beam Assembly. (g. 5.1, 5.2, 5.3 and 5.4)
D: Centre (499) Plaque over 5/16” t-nuts on one Front Beam Asssembly. Make sure short side facing the bottom
of the boards, then attach with four #8 x 1-1/2” Wood Screws. (g. 5.5)
4 x (489) Front Beam 38.1 x 139.7 x 1898.7 mm (1-1/2 x 5-1/2 x 74-3/4”)
4 x (026) Splice 34.9 x 34.9 x 1016 mm (1-3/8 x 1-3/8 x 40”)
1 x (499) Plaque 15.9 x 133.4 x 381 mm (5/8 x 5-1/4 x 15”)
Hardware
Wood Parts
8 x 5/16 x 3” Lag Screw (5/16” at washer)
8 x 5/16 x 1-1/2” Hex Bolt
(5/16” lock washer, 5/16” at washer, 5/16” t-nut)
16 x #8 x 3” Wood Screws
4 x #8 x 1-1/2” Wood Screws
Repeat for 1 more Assembly
Hardware:
LS8‐5/16x3"LagScrew
S4‐#8x3"WoodScrew
FrontBeam‐Y50000‐489
NOTE:52"FromSplicetoendofBeam
Hardware:
G1‐5/16x1½HexBolt
S2‐#8X1½WS
FrontBeam‐Y50000‐489
1xPlaque‐Y50000‐499
PG 10
Repeat for 1 more Assembly
Hardware:
LS8‐5/16x3"LagScrew
S4‐#8x3"WoodScrew
FrontBeam‐Y50000‐489
NOTE:52"FromSplicetoendofBeam
Hardware:
G1‐5/16x1½HexBolt
S2‐#8X1½WS
FrontBeam‐Y50000‐489
1xPlaque‐Y50000‐499
PG 10
Repeat for 1 more Assembly
Hardware:
LS8‐5/16x3"LagScrew
S4‐#8x3"WoodScrew
FrontBeam‐Y50000‐489
NOTE:52"FromSplicetoendofBeam
Hardware:
G1‐5/16x1½HexBolt
S2‐#8X1½WS
FrontBeam‐Y50000‐489
1xPlaque‐Y50000‐499
PG 10
52”
(499) Plaque
(489) Front
Beam
(026) Splice
Fig. 5.2
Fig. 5.1
(489) Front
Beam
(026) Splice
(026) Splice
(489)
Front
Beam
Front Beam
Assembly
5/16 x1-1/2”
Hex Bolt x 4
5/16” Flat
Washer
#8 x 3” Wood Screw
x 4 per (026) Splice
5/16”
T-nut
#8 x 1-1/2”
Wood Screw
(489) Front Beam
5/16” Flat
Washer
5/16” T-nut
5/16” Lock
Washer
(489) Front
Beam
5/16 x 3” Lag Screw x
2 per (026) Splice
Fig. 5.3
Fig. 5.4
Fig. 5.5
Notice bolt holes at
bottom of board

19 [email protected]
Step 6: Layout Corner Post Assemblies
A: Move your Corner Post Assemblies to the nal location. Make sure the ground is at and level before
continuing assembly.
B: Place one Corner Post Assembly at each corner with the opening facing in. (g. 6.1)
Each shorter end should measure 8’ from (190) Corner Post to (190) Corner Post and 4’ 6-1/2” from (528)
Panel Post to (528) Panel Post. (g. 6.2)
Each longer end should measure 12’ from (190) Corner Post to (190) Corner Post and 8’ 6-1/2” from (528)
Panel Post to (528) Panel Post. (g. 6.2)
144
54.5
102
173
165.48
165.48
96
PG 6
144
54.5
102
173
165.48
165.48
96
PG 6
13’ 9-1/2”
8’ 6-1/2”
12’
4’ 6-1/2”
8’
(190) Corner
Post
(528) Panel
Post
(190)
Corner
Post
(528) Panel
Post
(190) Corner
Post
Fig. 6.2
Fig. 6.1

20 [email protected]
Hardware:
H14‐1/4x5HexBolt
H8‐1/4x4‐1/4HexBolt
S3‐#8x2‐12"WoodScrew
PG 8
Hardware:
H14‐1/4x5HexBolt
H8‐1/4x4‐1/4HexBolt
S3‐#8x2‐12"WoodScrew
PG 8
Hardware
Fig. 7.1
4 x 1/4 x 4-1/4” Hex Bolt
(1/4” lock washer, 5/16” at washer, 1/4” t-nut)
4 x 1/4 x 5” Hex Bolt
(1/4” lock washer, 5/16” at washer, 1/4” t-nut)
12 x #8 x 2-1/2” Wood Screw
Fig. 7.2
1/4”
T-nut
(hidden)
Beam End
Assembly (528) Panel
Post
Step 7: Frame Assembly
Part 1
1/4 x 4-1/4”
Hex Bolt
1/4” Lock
Washer
(485) Beam
End 10-1/2
(486) Beam
57-1/2
(527) Corner
Panel Post
Short Side
A: On one short side place one Beam End Assembly against one (190) Corner Post and (528) Panel Post and
loosely attach to (190) Corner Post and (527) Corner Panel Post with one 1/4 x 5” Hex Bolt (with 1/4” lock washer,
5/16” at washer and 1/4” t-nut). (485) Beam End 10-1/2” faces out. (g. 7.1 and 7.2)
B: Repeat Step A for the second Corner Post Assembly on the same side. (485) Beam End 10-1/2” faces out.
(g. 7.1 and 7.2)
C: With a helper place one (486) Beam 57-1/2 in between both Beam End Assemblies interlocking the cutouts
then attach Beam End Assembly and (486) Beam 57-1/2 to (528) Panel Posts with one 1/4 x 4-1/4” Hex Bolt (with
1/4” lock washer, 5/16” at washer and 1/4” t-nut) per side. (g. 7.1 and 7.2)
D: Make sure (486) Beam 57-1/2 and both Beam End Assemblies are level then attach to Corner Post
Assemblies with six #8 x 2-1/2” Wood Screws (three per Beam End Assembly). (g. 7.1 and 7.2)
E: Repeat Steps A - D on the opposite short side.
Short Side
1/4 x 5”
Hex Bolt
#8 x 2-1/2”
Wood Screw
1/4”
T-nut
#8 x 2-1/2”
Wood Screw
(190) Corner
Post
1/4” Lock
Washer
5/16” Flat
Washer
Corner Post
Assembly
Corner Post
Assembly
Corner Post
Assembly
5/16” Flat
Washer
2 x (486) Beam 57-1/2 - 38.1 x 139.7 x 1460.5 mm (1-1/2 x 5-1/2 x 57-1/2”)
Wood Parts