Bosch REXROTH IndraControl VEH 30.2 Technical manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VEH 30.2
Hand-Held Terminal
R911331585
Edition 03

Rexroth IndraControl
VEH 30.2
Hand-Held Terminal
Project Planning Manual
DOK-SUPPL*-VEH*30.2***-PR03-EN-P
RS-4188a499f24b76ae0a6846a0003dacec-4-en-US-8
In terms of the Machinery Directive 2006/42/EC, this documentation serves
as "original instructions" for the hand-held terminal IndraControl VEH 30.2.
Edition Release Date Notes
Edition 01 10.2010 First edition
Edition 02 08.2011 Revised edition
Edition 03 02.2014 Safety instruction in
chapter "Pin Assign‐
ment" added
Copyright © Bosch Rexroth AG 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Compact HMI EH (PiGe)
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Overview................................................................................................................................................. 5
1.2 Device Variants....................................................................................................................................... 5
1.3 Housing................................................................................................................................................... 6
1.4 Membrane Keyboard.............................................................................................................................. 6
1.5 Touch screen.......................................................................................................................................... 6
1.6 Front Panel of the IndraControl VEH 30.2.............................................................................................. 7
1.7 Connection to the Control....................................................................................................................... 7
1.8 Operating System................................................................................................................................... 8
1.9 Commissioning....................................................................................................................................... 8
2 Important Instructions on Use, Target Group and Purpose of the Document.............. 11
2.1 General Information.............................................................................................................................. 11
2.2 Purpose of the Document..................................................................................................................... 11
2.3 Target Group, Preconditions................................................................................................................. 11
2.4 Appropriate Use ................................................................................................................................... 12
2.4.1 Introduction........................................................................................................................................ 12
2.4.2 Areas of Use and Application............................................................................................................ 13
2.5 Inappropriate Use................................................................................................................................. 14
3 Safety Instructions for Electric Drives and Controls..................................................... 15
3.1 Definitions of Terms.............................................................................................................................. 15
3.2 General Information.............................................................................................................................. 16
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 16
3.2.2 Requirements for Safe Use............................................................................................................... 16
3.2.3 Hazards by Improper Use.................................................................................................................. 17
3.3 Instructions with Regard to Specific Dangers....................................................................................... 18
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 18
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 19
3.3.3 Protection Against Dangerous Movements....................................................................................... 20
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 21
3.3.5 Protection Against Contact with Hot Parts......................................................................................... 22
3.3.6 Protection During Handling and Mounting......................................................................................... 22
3.3.7 Battery Safety.................................................................................................................................... 22
3.3.8 Protection Against Pressurized Systems........................................................................................... 23
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 23
4 Technical Data............................................................................................................. 25
4.1 IndraControl VEH 30.2.......................................................................................................................... 25
4.2 Front Panel........................................................................................................................................... 25
4.3 Stop Pushbutton................................................................................................................................... 25
4.4 Enabling Device.................................................................................................................................... 26
4.5 Connection Module IndraControl VAC 30.2.......................................................................................... 26
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Table of Contents

Page
4.6 Ambient Conditions............................................................................................................................... 27
4.7 Accessories.......................................................................................................................................... 28
4.8 Marking ................................................................................................................................................ 28
4.9 Weight................................................................................................................................................... 28
4.10 Used Standards.................................................................................................................................... 28
4.11 Directives.............................................................................................................................................. 31
4.11.1 General Information........................................................................................................................... 31
4.11.2 European Union Directives................................................................................................................ 31
4.11.3 Safety of Machinery........................................................................................................................... 32
4.12 Further Information on the Machinery Directive (MD)........................................................................... 34
4.13 Electromagnetic Compatibility (EMC)................................................................................................... 40
4.13.1 General Information........................................................................................................................... 40
4.13.2 Electromagnetic Environment – Interference Sources, Interference Sinks and Coupling Paths....... 41
4.13.3 EMC Measures.................................................................................................................................. 43
4.13.4 EMC MeasuresIndraControl VEH 30.2.............................................................................................. 46
4.14 EC Declaration of Conformity............................................................................................................... 48
4.15 DGUV Test Certificate.......................................................................................................................... 48
4.16 UL and CSA certified............................................................................................................................ 48
4.17 Wear Parts............................................................................................................................................ 48
4.18 Compatibility Test................................................................................................................................. 49
5 Dimensions.................................................................................................................. 51
5.1 General Information.............................................................................................................................. 51
5.2 Housing Dimensions of the IndraControl VEH 30.2.............................................................................. 51
5.2.1 Top view: VEH 30.2 .......................................................................................................................... 51
5.2.2 Side view: VEH 30.2.......................................................................................................................... 52
5.3 Housing and Mounting Dimensions of the IndraControl VAC 30.2....................................................... 53
5.4 Dimensions of the Wall Holder for IndraControl VEH 30.2 .................................................................. 55
6 Display and Operating Components............................................................................ 57
6.1 Operating Elements.............................................................................................................................. 57
6.1.1 General Information........................................................................................................................... 57
6.1.2 Housing of the IndraControl VEH 30.2.............................................................................................. 57
6.1.3 Foil Keyboard.................................................................................................................................... 60
6.1.4 Touch Screen.................................................................................................................................... 60
6.1.5 Safety Operating Elements................................................................................................................ 61
6.1.6 Optional Operating Elements............................................................................................................ 61
7 Pin Assignments of the IndraControl VEH 30.2 .......................................................... 63
7.1 Connection of the IndraControl VEH 30.2 via the IndraControl VAC 30.2........................................... 63
7.1.1 General Information........................................................................................................................... 63
7.1.2 Stop pushbutton................................................................................................................................ 63
7.1.3 Pin Assignment IndraControl VAC 30.2............................................................................................ 64
7.1.4 X1: DC 24 V Voltage Supply............................................................................................................. 66
7.1.5 X2.1: Stop Pushbutton....................................................................................................................... 69
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Page
7.1.6 X2.2: Enabling Button........................................................................................................................ 69
7.1.7 X3: Ethernet Interface ....................................................................................................................... 77
7.2 Personality Function............................................................................................................................. 78
7.3 Foreseeable Misuse of the Enabling Device........................................................................................ 78
8 Maintenance and Installation....................................................................................... 81
8.1 General Information.............................................................................................................................. 81
8.2 LCD Display.......................................................................................................................................... 81
8.3 Maintenance of the IndraControl VEH 30.2.......................................................................................... 81
8.4 Measures in Case of Malfunctions at the IndraControl VEH 30.2........................................................ 81
9 Software....................................................................................................................... 83
9.1 General Information.............................................................................................................................. 83
9.2 First Commissioning............................................................................................................................. 83
9.3 Touch Screen Calibration..................................................................................................................... 83
9.4 Rexroth Settings................................................................................................................................... 84
9.4.1 General Information........................................................................................................................... 84
9.4.2 Ethernet Adapter............................................................................................................................... 85
9.4.3 Application Settings........................................................................................................................... 85
9.4.4 System Info........................................................................................................................................ 87
9.5 Windows XP Embedded....................................................................................................................... 88
9.5.1 General Information........................................................................................................................... 88
9.5.2 Operation........................................................................................................................................... 88
9.5.3 Further Programs.............................................................................................................................. 89
9.5.4 FTP Server........................................................................................................................................ 89
9.5.5 Web Server........................................................................................................................................ 90
9.5.6 Telnet Server..................................................................................................................................... 90
9.6 Evaluation of the Operating Element Commands ................................................................................ 90
9.6.1 General Information........................................................................................................................... 90
9.6.2 Evaluating the Operating Status in the Control................................................................................. 90
9.6.3 Evaluation of the Keys in the Operating System............................................................................... 92
9.7 System Update..................................................................................................................................... 92
9.7.1 General Information........................................................................................................................... 92
9.7.2 Preparation........................................................................................................................................ 93
10 Environmental Protection and Disposal ...................................................................... 95
10.1 Environmental Protection...................................................................................................................... 95
10.2 Disposal................................................................................................................................................ 95
11 Ordering Information.................................................................................................... 97
11.1 Type Designation Code........................................................................................................................ 97
11.1.1 General Information........................................................................................................................... 97
11.1.2 Type Designation Code for IndraControl VEH 30.2........................................................................... 97
11.1.3 IndraControl VAC 30.2...................................................................................................................... 98
11.2 Accessories.......................................................................................................................................... 98
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Table of Contents

Page
11.2.1 Extension Cable ............................................................................................................................... 98
11.2.2 Wall Holder........................................................................................................................................ 98
11.2.3 Boot Medium..................................................................................................................................... 98
11.3 Spare Parts........................................................................................................................................... 99
11.3.1 Touch Pen......................................................................................................................................... 99
11.3.2 Connecting Cables............................................................................................................................ 99
12 Service and Support.................................................................................................. 101
13 Appendix.................................................................................................................... 103
13.1 Declaration of Conformity................................................................................................................... 103
Index.......................................................................................................................... 105
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Table of Contents

1 System Presentation
1.1 Overview
The IndraControl VEH 30.2 Hand-Held Terminal is a portable, PC-based op‐
erator and visualization device.
The 2-circuit, 3-stage enabling device as well as the 2-circuit stop pushbutton
ensure a safe operation of the IndraLogic and IndraMotion controls. The
IndraControl VEH 30.2 facilitates the comfortable configuration of machines
and installations located at widely distributed connection points.
All device variants feature a 213.36 (8.4") TFT display with always eight func‐
tion keys at the right side and left side of the screen as well as jog keys for up
to six axes for comfortable operation of the system. Additionally, service inter‐
faces are available: a USB connector on the front panel and an Ethernet in‐
terface on the VAC 30.2 connection module. Different cable variants allow an
individual adjustment to the conditions. The following table lists the most im‐
portant features of the IndraControl VEH 30.2. Differences between the de‐
vice variants are listed in chapter 1.2 "Device Variants" on page 5.
Display 213.36 mm TFT (8.4")
Keys Yes
Touch screen Yes
Enabling device 2-circuit, 3-stage
Stop button 2-circuit
Interface Ethernet
Service interface USB interface on the front
Connection IndraControl VAC 30.2 with stop pushbutton
jumpering
Additional options Handwheel, 16-stage automatic override, availa‐
ble depending on the device variant (see tab. 1-2
"Device variants IndraControl VEH 30.2" on page
6)
Tab.1-1: Main features IndraControl VEH 30.2
The IndraControl VEH 30.2 is suitable for the following application ranges:
● Operating and visualizing Bosch Rexroth control systems.
● Configuration of machines and installations.
● Operation and diagnostics of extended handling installations.
● Remote visualization of operating panels.
● Visualization of simple operating fields and assembly lines.
The specifications about the IndraControl VEH 30 devices made
in the documentation "Rexroth IndraControl VEP/VEH" DOK-
SUPPL*-VEP/VEH*****-PR01-EN-P are obsolete.
1.2 Device Variants
The IndraControl VEH 30.2 Hand-Held Terminals are available in different
variants.
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System Presentation

Device Optional elements,
characteristics
Safety Parts number
VEH30.2BNN-512ET-
A2D-4G0-BS-E4-FW
Stop button,
Enabling device
R911172223
VEH30.2BNN-512ET-
A2D-4G0-DS-E4-FW
Handwheel
Override
Stop button,
Enabling device
R911171948
VEH30.2BNN-512ET-
A2D-4G0-DS-E2-FW
Handwheel
Override
Short extension ca‐
ble
Stop button,
Enabling device
R911172224
VEH30.2BNN-512ET-
A2D-4G0-BS-E2-FW
Short extension ca‐
ble
Stop button,
Enabling device
R911172162
Tab.1-2: Device variants IndraControl VEH 30.2
For further information on "Selection of technical safety", please refer to the
sections on the new Machinery Directive in chapter 4 "Technical Data" on
page 25.
1.3 Housing
The vibration and shock resistant housing consists of low-inflammable mate‐
rial (UL 94-V2). The housing is resistant to impact, water, detergents (alcohol
and tensides), oil, cutting oil (drilling oil), grease, and lubricants. The robust
housing was tested on free fall onto industrial floor (height 1 m) in terms of
the environmental compatibility tests according to DIN EN 61131.
1.4 Membrane Keyboard
The foil keyboard consists of a chemical resistant polyester foil with em‐
bossed keys.
1.5 Touch screen
The front panel with touch screen allows you to operate the application soft‐
ware via the touch-sensitive surface of the display without keyboard and
mouse.
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System Presentation

1.6 Front Panel of the IndraControl VEH 30.2
① USB connection
② Stop button
③ Membrane Keyboard
④ Display
⑤ Installation point for override
⑥ Installation point for electronic handwheel
Fig.1-1: Front view of the IndraControl VEH 30.2
1.7 Connection to the Control
The IndraControl VEH 30.2 hand-held terminal is connected to the control via
the IndraControl VAC 30.2 connection module. At the front side a 17-pin fe‐
male connector allows the comfortable connection of a
IndraControl VEH 30.2. All clamps for fix wiring to the control are located on
the rear side of the connection module in the control cabinet.
The VAC 30.2 connection module is suitable for hand-held terminals with
stop pushbutton. The connection module is equipped with a fine thread
screwed plug on the front side. The integrated "automatic stop button jumper‐
ing" allows to integrate both channels of the stop button of the hand-held ter‐
minal into the safety circuit of the running machine without accidental shut‐
down of the machine.
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System Presentation

Fig.1-2: Front view: IndraControl VAC 30.2
1.8 Operating System
For license reasons IndraControl VEH 30.2 are only delivered with already in‐
stalled operating system. For further information about the operating system
please refer to chapter 9 "Software" on page 83.
1.9 Commissioning
Please mount the IndraControl VAC 30.2 connection module according to the
specifications in chapter 5 "Dimensions" on page 51. After this connect the
connection module to the following components:
● Voltage supply
● Stop circuit
● Enabling circuit
● Network
Before commissioning the IndraControl VEH 30.2 the operator has to assure
that the plant, especially the safety devices, are in a proper state.
Shutdown of the plant due to the connection
of a IndraControl VEH 30.2 with pressed stop
pushbutton.
NOTICE
Before commissioning the IndraControl VEH 30.2 do observe that the stop
pushbutton is not pressed.
For connecting the IndraControl VEH 30.2 put the connector without effort to
the flange of the VAC 30.2 connection module. Observe the latch position of
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System Presentation

the connection. Connecting cables with a production date before 2011 with
an angled plug, are fitted in a 45° angle to the horizontal. Only if the connec‐
tor snaps in properly, the correct position is reached. Now turn the knurled
nut with slight pressure on the flange.
Loss of specified degree of protection due to
incorrect connection of contacts.
NOTICE
While the connector is screwed on a VAC 30.2 connection module, a relay
activates the stop button. In this way the IndraControl VEH 30.2 is supplied
with voltage. Screw the knurled nut as far as the rubber seal is completely
covered and the end position is reached to ensure the optimal connection of
the contacts and to achieve the specified degree of protection.
Verify all three positions of the enabling button from both sides for correct
function during commissioning of the IndraControl VEH 30.2 and regularly
during routine operation.
Verify the stop pushbutton for correct function in safe state of the plant of the
IndraControl VEH 30.2 in regular intervals and during commissioning.
The device may only be commissioned and connected by qualified staff.
Find further details about commissioning in the documentation of the device
or installation manufacturer.
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System Presentation

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2 Important Instructions on Use, Target Group and Pur‐
pose of the Document
2.1 General Information
Read this chapter as well as chapter 3 "Safety Instructions for Electric Drives
and Controls" on page 15 before taking the product into operation – read
the information carefully. For any questions, please contact your sales repre‐
sentative or the Bosch Rexroth Support, see chapter 12 "Service and Sup‐
port" on page 101.
This document contains all specifications required by machinery directive
2006/42/EC.
In terms of the machinery, the present project planning manual
serves as assembly instructions.
2.2 Purpose of the Document
This documentation describes the IndraControl VEH 30.2 Hand-Held Termi‐
nals .
2.3 Target Group, Preconditions
This document is intended for the following persons with corresponding pre‐
conditions:
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Important Instructions on Use, Target Group and Purpose of the Document

Target group Prerequisite knowledge and ability
Project engineer Technical basic education (advanced technical education,
engineering degree or corresponding professional experi‐
ence),
Knowledge about:
● the method of operation of a PLC
● safety regulations
● the application
Start-up technician Technical basic education (advanced technical education,
engineering degree or corresponding professional experi‐
ence),
Knowledge about:
● safety regulations
● the method of operation of the machine or system
● fundamental functions of the application
● system analysis and troubleshooting
● the setting options at the operating devices
Service technician Technical basic education (advanced technical education,
engineering degree or corresponding professional experi‐
ence),
Knowledge about:
● the method of operation of a PLC
● safety regulations
● the method of operation of the machine or system
● diagnostic configurations
● systematic error analysis and troubleshooting
Tab.2-1: Target group, prerequisites
2.4 Appropriate Use
2.4.1 Introduction
Rexroth products represent state-of-the-art developments and manufacturing.
They are tested prior to delivery to ensure operational safety and reliability.
Physical injury and material damage might
result from an inappropriate use of the prod‐
ucts!
WARNING
The products are designed for the use in an industrial environment and may
therefore only be used for the appropriate use. If they are not used appropri‐
ately, situations causing personal injury as well as material damage can oc‐
cur.
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Important Instructions on Use, Target Group and Purpose of the Document

Bosch Rexroth disclaims as manufacturer any warranty, liability or
damages occurring due to inappropriate use of the products. Fur‐
thermore, Bosch Rexroth is not paying any compensation; the
user is responsible for any risks resulting from inappropriate use
of the products.
Before using Bosch Rexroth products, the following requirements must be
met to ensure appropriate use of the products:
● Anyone handling one of the Rexroth products in any way has to read
and understand the respective safety-related guidelines as well as the
instructions on appropriate use.
● Hardware products have to remain in their original state, i. e. no modifi‐
cation regarding the design is allowed. Software products must not be
decompiled and their source codes must not be modified.
● Damaged or faulty products must not be implemented or put into opera‐
tion.
● It must be ensured that the products are installed as specified in the
documentation.
2.4.2 Areas of Use and Application
The IndraControl VEH 30.2 Hand-Held Terminal is a PC-based operating and
visualization device that can also fulfill control functionalities, depending on
the application or configuration.
Danger of destruction of the device if not ex‐
pressly stated accessories, add-on compo‐
nents and other components, cables, con‐
duits, software and firmware is used.
NOTICE
The IndraControl VEH 30.2 Hand-Held Terminals may exclusively be used
with the accessories and add-on components specified in this documentation.
Components not named expressly mentioned must neither be mounted nor
connected. The same applies to cables and conduits.
The products may only be operated with the expressly stated configurations
and component combinations as well as with the software and firmware
which given and specified in the respective functional description.
The IndraControl VEH 30.2 Hand-Held Terminal was developed for control
tasks.
Typical areas of application of the IndraControl VEH 30.2 Hand-Held Termi‐
nal are:
● Handling systems and assembly systems
● Packaging and food processing machines
● Printing machines and paper converting machines
● Machine tools
The devices of the IndraControl VEH 30.2 design may only be operated un‐
der the assembly conditions and installation conditions, in the specified posi‐
tion of application and under the specified ambient conditions (temperature,
degree of protection, humidity, EMC etc.) given in this documentation.
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Important Instructions on Use, Target Group and Purpose of the Document

2.5 Inappropriate Use
The application of IndraControl VEH 30.2 Hand-Held Terminals that are not
within the specified areas of application or under operating conditions deviat‐
ing from the operating conditions and technical data specified in the docu‐
mentation is considered as "inappropriate".
IndraControl VEH 30.2 Hand-Held Terminal must not be used if
● it is exposed to operating conditions that do not fulfill the ambient condi‐
tions specified. For instance, operation under water, in case of extreme
variations of temperature or in extreme maximum temperatures is not al‐
lowed.
● Bosch Rexroth has not explicitly released the intended applications. It is
imperative that you also note the information given in the general notes
on safety!
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Important Instructions on Use, Target Group and Purpose of the Document

3 Safety Instructions for Electric Drives and Controls
3.1 Definitions of Terms
Application Documentation Application documentation comprises the entire documentation used to in‐
form the user of the product about the use and safety-relevant features for
configuring, integrating, installing, mounting, commissioning, operating, main‐
taining, repairing and decommissioning the product. The following terms are
also used for this kind of documentation: Operating Instructions, Commis‐
sioning Manual, Instruction Manual, Project Planning Manual, Application De‐
scription, etc.
Component A component is a combination of elements with a specified function, which
are part of a piece of equipment, device or system. Components of the elec‐
tric drive and control system are, for example, supply units, drive controllers,
mains choke, mains filter, motors, cables, etc.
Control System A control system comprises several interconnected control components
placed on the market as a single functional unit.
Device A device is a finished product with a defined function, intended for users and
placed on the market as an individual piece of merchandise.
Electrical Equipment Electrical equipment encompasses all devices used to generate, convert,
transmit, distribute or apply electrical energy, such as electric motors, trans‐
formers, switching devices, cables, lines, power-consuming devices, circuit
board assemblies, plug-in units, control cabinets, etc.
Electric Drive System An electric drive system comprises all components from mains supply to mo‐
tor shaft; this includes, for example, electric motor(s), motor encoder(s), sup‐
ply units and drive controllers, as well as auxiliary and additional compo‐
nents, such as mains filter, mains choke and the corresponding lines and ca‐
bles.
Installation An installation consists of several devices or systems interconnected for a
defined purpose and on a defined site which, however, are not intended to be
placed on the market as a single functional unit.
Machine A machine is the entirety of interconnected parts or units at least one of
which is movable. Thus, a machine consists of the appropriate machine drive
elements, as well as control and power circuits, which have been assembled
for a specific application. A machine is, for example, intended for processing,
treatment, movement or packaging of a material. The term "machine" also
covers a combination of machines which are arranged and controlled in such
a way that they function as a unified whole.
Manufacturer The manufacturer is an individual or legal entity bearing responsibility for the
design and manufacture of a product which is placed on the market in the in‐
dividual's or legal entity's name. The manufacturer can use finished products,
finished parts or finished elements, or contract out work to subcontractors.
However, the manufacturer must always have overall control and possess
the required authority to take responsibility for the product.
Product Examples of a product: Device, component, part, system, software, firmware,
among other things.
Project Planning Manual A project planning manual is part of the application documentation used to
support the sizing and planning of systems, machines or installations.
Qualified Persons In terms of this application documentation, qualified persons are those per‐
sons who are familiar with the installation, mounting, commissioning and op‐
eration of the components of the electric drive and control system, as well as
with the hazards this implies, and who possess the qualifications their work
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Safety Instructions for Electric Drives and Controls

requires. To comply with these qualifications, it is necessary, among other
things,
1) to be trained, instructed or authorized to switch electric circuits and devi‐
ces safely on and off, to ground them and to mark them
2) to be trained or instructed to maintain and use adequate safety equipment
3) to attend a course of instruction in first aid
User A user is a person installing, commissioning or using a product which has
been placed on the market.
3.2 General Information
3.2.1 Using the Safety Instructions and Passing Them on to Others
Do not attempt to install and operate the components of the electric drive and
control system without first reading all documentation provided with the prod‐
uct. Read and understand these safety instructions and all user documenta‐
tion prior to working with these components. If you do not have the user doc‐
umentation for the components, contact your responsible Bosch Rexroth
sales partner. Ask for these documents to be sent immediately to the person
or persons responsible for the safe operation of the components.
If the component is resold, rented and/or passed on to others in any other
form, these safety instructions must be delivered with the component in the
official language of the user's country.
Improper use of these components, failure to follow the safety instructions in
this document or tampering with the product, including disabling of safety de‐
vices, could result in property damage, injury, electric shock or even death.
3.2.2 Requirements for Safe Use
Read the following instructions before initial commissioning of the compo‐
nents of the electric drive and control system in order to eliminate the risk of
injury and/or property damage. You must follow these safety instructions.
● Bosch Rexroth is not liable for damages resulting from failure to observe
the safety instructions.
● Read the operating, maintenance and safety instructions in your lan‐
guage before commissioning. If you find that you cannot completely un‐
derstand the application documentation in the available language,
please ask your supplier to clarify.
● Proper and correct transport, storage, mounting and installation, as well
as care in operation and maintenance, are prerequisites for optimal and
safe operation of the component.
● Only qualified persons may work with components of the electric drive
and control system or within its proximity.
● Only use accessories and spare parts approved by Bosch Rexroth.
● Follow the safety regulations and requirements of the country in which
the components of the electric drive and control system are operated.
● Only use the components of the electric drive and control system in the
manner that is defined as appropriate. See chapter "Appropriate Use".
● The ambient and operating conditions given in the available application
documentation must be observed.
● Applications for functional safety are only allowed if clearly and explicitly
specified in the application documentation "Integrated Safety Technolo‐
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gy". If this is not the case, they are excluded. Functional safety is a safe‐
ty concept in which measures of risk reduction for personal safety de‐
pend on electrical, electronic or programmable control systems.
● The information given in the application documentation with regard to
the use of the delivered components contains only examples of applica‐
tions and suggestions.
The machine and installation manufacturers must
– make sure that the delivered components are suited for their indi‐
vidual application and check the information given in this applica‐
tion documentation with regard to the use of the components,
– make sure that their individual application complies with the appli‐
cable safety regulations and standards and carry out the required
measures, modifications and complements.
● Commissioning of the delivered components is only allowed once it is
sure that the machine or installation in which the components are instal‐
led complies with the national regulations, safety specifications and
standards of the application.
● Operation is only allowed if the national EMC regulations for the applica‐
tion are met.
● The instructions for installation in accordance with EMC requirements
can be found in the section on EMC in the respective application docu‐
mentation.
The machine or installation manufacturer is responsible for compliance
with the limit values as prescribed in the national regulations.
● The technical data, connection and installation conditions of the compo‐
nents are specified in the respective application documentations and
must be followed at all times.
National regulations which the user must take into account
● European countries: In accordance with European EN standards
● United States of America (USA):
– National Electrical Code (NEC)
– National Electrical Manufacturers Association (NEMA), as well as
local engineering regulations
– Regulations of the National Fire Protection Association (NFPA)
● Canada: Canadian Standards Association (CSA)
● Other countries:
– International Organization for Standardization (ISO)
– International Electrotechnical Commission (IEC)
3.2.3 Hazards by Improper Use
● High electrical voltage and high working current! Danger to life or seri‐
ous injury by electric shock!
● High electrical voltage by incorrect connection! Danger to life or injury by
electric shock!
● Dangerous movements! Danger to life, serious injury or property dam‐
age by unintended motor movements!
● Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electric drive systems!
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● Risk of burns by hot housing surfaces!
● Risk of injury by improper handling! Injury by crushing, shearing, cutting,
hitting!
● Risk of injury by improper handling of batteries!
● Risk of injury by improper handling of pressurized lines!
3.3 Instructions with Regard to Specific Dangers
3.3.1 Protection Against Contact with Electrical Parts and Housings
This section concerns components of the electric drive and con‐
trol system with voltages of more than 50 volts.
Contact with parts conducting voltages above 50 volts can cause personal
danger and electric shock. When operating components of the electric drive
and control system, it is unavoidable that some parts of these components
conduct dangerous voltage.
High electrical voltage! Danger to life, risk of injury by electric shock or seri‐
ous injury!
● Only qualified persons are allowed to operate, maintain and/or repair the
components of the electric drive and control system.
● Follow the general installation and safety regulations when working on
power installations.
● Before switching on, the equipment grounding conductor must have
been permanently connected to all electric components in accordance
with the connection diagram.
● Even for brief measurements or tests, operation is only allowed if the
equipment grounding conductor has been permanently connected to the
points of the components provided for this purpose.
● Before accessing electrical parts with voltage potentials higher than
50 V, you must disconnect electric components from the mains or from
the power supply unit. Secure the electric component from reconnec‐
tion.
● With electric components, observe the following aspects:
Always wait 30 minutes after switching off power to allow live capacitors
to discharge before accessing an electric component. Measure the elec‐
trical voltage of live parts before beginning to work to make sure that the
equipment is safe to touch.
● Install the covers and guards provided for this purpose before switching
on.
● Never touch electrical connection points of the components while power
is turned on.
● Do not remove or plug in connectors when the component has been
powered.
● Under specific conditions, electric drive systems can be operated at
mains protected by residual-current-operated circuit-breakers sensitive
to universal current (RCDs/RCMs).
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