Bosch REXROTH IndraControl VEH 30.2 Technical manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VEH 30.2
Hand-Held Terminal
R911331585
Edition 03

Rexroth IndraControl
VEH 30.2
Hand-Held Terminal
Project Planning Manual
DOK-SUPPL*-VEH*30.2***-PR03-EN-P
RS-4188a499f24b76ae0a6846a0003dacec-4-en-US-8
In terms of the Machinery Directive 2006/42/EC, this documentation serves
as "original instructions" for the hand-held terminal IndraControl VEH 30.2.
Edition Release Date Notes
Edition 01 10.2010 First edition
Edition 02 08.2011 Revised edition
Edition 03 02.2014 Safety instruction in
chapter "Pin Assign‐
ment" added
Copyright © Bosch Rexroth AG 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Compact HMI EH (PiGe)
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Overview................................................................................................................................................. 5
1.2 Device Variants....................................................................................................................................... 5
1.3 Housing................................................................................................................................................... 6
1.4 Membrane Keyboard.............................................................................................................................. 6
1.5 Touch screen.......................................................................................................................................... 6
1.6 Front Panel of the IndraControl VEH 30.2.............................................................................................. 7
1.7 Connection to the Control....................................................................................................................... 7
1.8 Operating System................................................................................................................................... 8
1.9 Commissioning....................................................................................................................................... 8
2 Important Instructions on Use, Target Group and Purpose of the Document.............. 11
2.1 General Information.............................................................................................................................. 11
2.2 Purpose of the Document..................................................................................................................... 11
2.3 Target Group, Preconditions................................................................................................................. 11
2.4 Appropriate Use ................................................................................................................................... 12
2.4.1 Introduction........................................................................................................................................ 12
2.4.2 Areas of Use and Application............................................................................................................ 13
2.5 Inappropriate Use................................................................................................................................. 14
3 Safety Instructions for Electric Drives and Controls..................................................... 15
3.1 Definitions of Terms.............................................................................................................................. 15
3.2 General Information.............................................................................................................................. 16
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 16
3.2.2 Requirements for Safe Use............................................................................................................... 16
3.2.3 Hazards by Improper Use.................................................................................................................. 17
3.3 Instructions with Regard to Specific Dangers....................................................................................... 18
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 18
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 19
3.3.3 Protection Against Dangerous Movements....................................................................................... 20
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 21
3.3.5 Protection Against Contact with Hot Parts......................................................................................... 22
3.3.6 Protection During Handling and Mounting......................................................................................... 22
3.3.7 Battery Safety.................................................................................................................................... 22
3.3.8 Protection Against Pressurized Systems........................................................................................... 23
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 23
4 Technical Data............................................................................................................. 25
4.1 IndraControl VEH 30.2.......................................................................................................................... 25
4.2 Front Panel........................................................................................................................................... 25
4.3 Stop Pushbutton................................................................................................................................... 25
4.4 Enabling Device.................................................................................................................................... 26
4.5 Connection Module IndraControl VAC 30.2.......................................................................................... 26
DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
Bosch Rexroth AG I/109
Table of Contents

Page
4.6 Ambient Conditions............................................................................................................................... 27
4.7 Accessories.......................................................................................................................................... 28
4.8 Marking ................................................................................................................................................ 28
4.9 Weight................................................................................................................................................... 28
4.10 Used Standards.................................................................................................................................... 28
4.11 Directives.............................................................................................................................................. 31
4.11.1 General Information........................................................................................................................... 31
4.11.2 European Union Directives................................................................................................................ 31
4.11.3 Safety of Machinery........................................................................................................................... 32
4.12 Further Information on the Machinery Directive (MD)........................................................................... 34
4.13 Electromagnetic Compatibility (EMC)................................................................................................... 40
4.13.1 General Information........................................................................................................................... 40
4.13.2 Electromagnetic Environment – Interference Sources, Interference Sinks and Coupling Paths....... 41
4.13.3 EMC Measures.................................................................................................................................. 43
4.13.4 EMC MeasuresIndraControl VEH 30.2.............................................................................................. 46
4.14 EC Declaration of Conformity............................................................................................................... 48
4.15 DGUV Test Certificate.......................................................................................................................... 48
4.16 UL and CSA certified............................................................................................................................ 48
4.17 Wear Parts............................................................................................................................................ 48
4.18 Compatibility Test................................................................................................................................. 49
5 Dimensions.................................................................................................................. 51
5.1 General Information.............................................................................................................................. 51
5.2 Housing Dimensions of the IndraControl VEH 30.2.............................................................................. 51
5.2.1 Top view: VEH 30.2 .......................................................................................................................... 51
5.2.2 Side view: VEH 30.2.......................................................................................................................... 52
5.3 Housing and Mounting Dimensions of the IndraControl VAC 30.2....................................................... 53
5.4 Dimensions of the Wall Holder for IndraControl VEH 30.2 .................................................................. 55
6 Display and Operating Components............................................................................ 57
6.1 Operating Elements.............................................................................................................................. 57
6.1.1 General Information........................................................................................................................... 57
6.1.2 Housing of the IndraControl VEH 30.2.............................................................................................. 57
6.1.3 Foil Keyboard.................................................................................................................................... 60
6.1.4 Touch Screen.................................................................................................................................... 60
6.1.5 Safety Operating Elements................................................................................................................ 61
6.1.6 Optional Operating Elements............................................................................................................ 61
7 Pin Assignments of the IndraControl VEH 30.2 .......................................................... 63
7.1 Connection of the IndraControl VEH 30.2 via the IndraControl VAC 30.2........................................... 63
7.1.1 General Information........................................................................................................................... 63
7.1.2 Stop pushbutton................................................................................................................................ 63
7.1.3 Pin Assignment IndraControl VAC 30.2............................................................................................ 64
7.1.4 X1: DC 24 V Voltage Supply............................................................................................................. 66
7.1.5 X2.1: Stop Pushbutton....................................................................................................................... 69
Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
II/109
Table of Contents

Page
7.1.6 X2.2: Enabling Button........................................................................................................................ 69
7.1.7 X3: Ethernet Interface ....................................................................................................................... 77
7.2 Personality Function............................................................................................................................. 78
7.3 Foreseeable Misuse of the Enabling Device........................................................................................ 78
8 Maintenance and Installation....................................................................................... 81
8.1 General Information.............................................................................................................................. 81
8.2 LCD Display.......................................................................................................................................... 81
8.3 Maintenance of the IndraControl VEH 30.2.......................................................................................... 81
8.4 Measures in Case of Malfunctions at the IndraControl VEH 30.2........................................................ 81
9 Software....................................................................................................................... 83
9.1 General Information.............................................................................................................................. 83
9.2 First Commissioning............................................................................................................................. 83
9.3 Touch Screen Calibration..................................................................................................................... 83
9.4 Rexroth Settings................................................................................................................................... 84
9.4.1 General Information........................................................................................................................... 84
9.4.2 Ethernet Adapter............................................................................................................................... 85
9.4.3 Application Settings........................................................................................................................... 85
9.4.4 System Info........................................................................................................................................ 87
9.5 Windows XP Embedded....................................................................................................................... 88
9.5.1 General Information........................................................................................................................... 88
9.5.2 Operation........................................................................................................................................... 88
9.5.3 Further Programs.............................................................................................................................. 89
9.5.4 FTP Server........................................................................................................................................ 89
9.5.5 Web Server........................................................................................................................................ 90
9.5.6 Telnet Server..................................................................................................................................... 90
9.6 Evaluation of the Operating Element Commands ................................................................................ 90
9.6.1 General Information........................................................................................................................... 90
9.6.2 Evaluating the Operating Status in the Control................................................................................. 90
9.6.3 Evaluation of the Keys in the Operating System............................................................................... 92
9.7 System Update..................................................................................................................................... 92
9.7.1 General Information........................................................................................................................... 92
9.7.2 Preparation........................................................................................................................................ 93
10 Environmental Protection and Disposal ...................................................................... 95
10.1 Environmental Protection...................................................................................................................... 95
10.2 Disposal................................................................................................................................................ 95
11 Ordering Information.................................................................................................... 97
11.1 Type Designation Code........................................................................................................................ 97
11.1.1 General Information........................................................................................................................... 97
11.1.2 Type Designation Code for IndraControl VEH 30.2........................................................................... 97
11.1.3 IndraControl VAC 30.2...................................................................................................................... 98
11.2 Accessories.......................................................................................................................................... 98
DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
Bosch Rexroth AG III/109
Table of Contents

Page
11.2.1 Extension Cable ............................................................................................................................... 98
11.2.2 Wall Holder........................................................................................................................................ 98
11.2.3 Boot Medium..................................................................................................................................... 98
11.3 Spare Parts........................................................................................................................................... 99
11.3.1 Touch Pen......................................................................................................................................... 99
11.3.2 Connecting Cables............................................................................................................................ 99
12 Service and Support.................................................................................................. 101
13 Appendix.................................................................................................................... 103
13.1 Declaration of Conformity................................................................................................................... 103
Index.......................................................................................................................... 105
Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
IV/109
Table of Contents

1 System Presentation
1.1 Overview
The IndraControl VEH 30.2 Hand-Held Terminal is a portable, PC-based op‐
erator and visualization device.
The 2-circuit, 3-stage enabling device as well as the 2-circuit stop pushbutton
ensure a safe operation of the IndraLogic and IndraMotion controls. The
IndraControl VEH 30.2 facilitates the comfortable configuration of machines
and installations located at widely distributed connection points.
All device variants feature a 213.36 (8.4") TFT display with always eight func‐
tion keys at the right side and left side of the screen as well as jog keys for up
to six axes for comfortable operation of the system. Additionally, service inter‐
faces are available: a USB connector on the front panel and an Ethernet in‐
terface on the VAC 30.2 connection module. Different cable variants allow an
individual adjustment to the conditions. The following table lists the most im‐
portant features of the IndraControl VEH 30.2. Differences between the de‐
vice variants are listed in chapter 1.2 "Device Variants" on page 5.
Display 213.36 mm TFT (8.4")
Keys Yes
Touch screen Yes
Enabling device 2-circuit, 3-stage
Stop button 2-circuit
Interface Ethernet
Service interface USB interface on the front
Connection IndraControl VAC 30.2 with stop pushbutton
jumpering
Additional options Handwheel, 16-stage automatic override, availa‐
ble depending on the device variant (see tab. 1-2
"Device variants IndraControl VEH 30.2" on page
6)
Tab.1-1: Main features IndraControl VEH 30.2
The IndraControl VEH 30.2 is suitable for the following application ranges:
● Operating and visualizing Bosch Rexroth control systems.
● Configuration of machines and installations.
● Operation and diagnostics of extended handling installations.
● Remote visualization of operating panels.
● Visualization of simple operating fields and assembly lines.
The specifications about the IndraControl VEH 30 devices made
in the documentation "Rexroth IndraControl VEP/VEH" DOK-
SUPPL*-VEP/VEH*****-PR01-EN-P are obsolete.
1.2 Device Variants
The IndraControl VEH 30.2 Hand-Held Terminals are available in different
variants.
DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
Bosch Rexroth AG 5/109
System Presentation

Device Optional elements,
characteristics
Safety Parts number
VEH30.2BNN-512ET-
A2D-4G0-BS-E4-FW
Stop button,
Enabling device
R911172223
VEH30.2BNN-512ET-
A2D-4G0-DS-E4-FW
Handwheel
Override
Stop button,
Enabling device
R911171948
VEH30.2BNN-512ET-
A2D-4G0-DS-E2-FW
Handwheel
Override
Short extension ca‐
ble
Stop button,
Enabling device
R911172224
VEH30.2BNN-512ET-
A2D-4G0-BS-E2-FW
Short extension ca‐
ble
Stop button,
Enabling device
R911172162
Tab.1-2: Device variants IndraControl VEH 30.2
For further information on "Selection of technical safety", please refer to the
sections on the new Machinery Directive in chapter 4 "Technical Data" on
page 25.
1.3 Housing
The vibration and shock resistant housing consists of low-inflammable mate‐
rial (UL 94-V2). The housing is resistant to impact, water, detergents (alcohol
and tensides), oil, cutting oil (drilling oil), grease, and lubricants. The robust
housing was tested on free fall onto industrial floor (height 1 m) in terms of
the environmental compatibility tests according to DIN EN 61131.
1.4 Membrane Keyboard
The foil keyboard consists of a chemical resistant polyester foil with em‐
bossed keys.
1.5 Touch screen
The front panel with touch screen allows you to operate the application soft‐
ware via the touch-sensitive surface of the display without keyboard and
mouse.
Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
6/109
System Presentation

1.6 Front Panel of the IndraControl VEH 30.2
① USB connection
② Stop button
③ Membrane Keyboard
④ Display
⑤ Installation point for override
⑥ Installation point for electronic handwheel
Fig.1-1: Front view of the IndraControl VEH 30.2
1.7 Connection to the Control
The IndraControl VEH 30.2 hand-held terminal is connected to the control via
the IndraControl VAC 30.2 connection module. At the front side a 17-pin fe‐
male connector allows the comfortable connection of a
IndraControl VEH 30.2. All clamps for fix wiring to the control are located on
the rear side of the connection module in the control cabinet.
The VAC 30.2 connection module is suitable for hand-held terminals with
stop pushbutton. The connection module is equipped with a fine thread
screwed plug on the front side. The integrated "automatic stop button jumper‐
ing" allows to integrate both channels of the stop button of the hand-held ter‐
minal into the safety circuit of the running machine without accidental shut‐
down of the machine.
DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
Bosch Rexroth AG 7/109
System Presentation

Fig.1-2: Front view: IndraControl VAC 30.2
1.8 Operating System
For license reasons IndraControl VEH 30.2 are only delivered with already in‐
stalled operating system. For further information about the operating system
please refer to chapter 9 "Software" on page 83.
1.9 Commissioning
Please mount the IndraControl VAC 30.2 connection module according to the
specifications in chapter 5 "Dimensions" on page 51. After this connect the
connection module to the following components:
● Voltage supply
● Stop circuit
● Enabling circuit
● Network
Before commissioning the IndraControl VEH 30.2 the operator has to assure
that the plant, especially the safety devices, are in a proper state.
Shutdown of the plant due to the connection
of a IndraControl VEH 30.2 with pressed stop
pushbutton.
NOTICE
Before commissioning the IndraControl VEH 30.2 do observe that the stop
pushbutton is not pressed.
For connecting the IndraControl VEH 30.2 put the connector without effort to
the flange of the VAC 30.2 connection module. Observe the latch position of
Bosch Rexroth AG DOK-SUPPL*-VEH*30.2***-PR03-EN-P
Rexroth IndraControl VEH 30.2 Hand-Held Terminal
8/109
System Presentation