Bartec MC 9090ex-G User manual

Mobile Computing
User Manual
MC 9090ex-G Type B7-A219-OG.O/H.......
MC 9090ex-K Type B7-A219-OK.O/H.......
MC 9090ex-S Type B7-A219-OS.O/H.......
ATEX Version Zone 2 and Zone 22

GmbH
Max-Eyth-Straße 16 Phone: [phone] Contact:
97980 Bad Mergentheim Fax: [phone] [e-mail]
German
y
User Manual
MC 9090ex-G Mobile Computer
Type B7-A219-0G.0/H…….
MC 9090ex-K Mobile Computer
Type B7-A219-0K.0/H…….
MC 9090ex-S Mobile Computer
Type B7-A219-0S.0/H…….
ATEX Zone 2 and Zone 22
Version 1.00
Document no. 11-B219-7D0001
Status: November 27th, 2007
Technical data subject to change!

Indroduction
Before commissioning the devices, please read through the relevant documents carefully.
Target group: Experienced and trained specialists acting in compliance with the 99/92/EC directive,
IEC 60079-19 and IEC 60079-17.
Important note:
This user manual contains important information, safety instructions and test certificates that are
necessary for perfect functioning when operating and handling the Mobile Computer. If the
information and safety instructions for the devices are not observed, its use to the intended purpose
in hazardous (potentially explosive) zones can no longer be guaranteed.
Device modifications that are not expressly approved by BARTEC may invalidate the operating permit for the respective
device. Non-conformance will also rule out claims under guarantee. The warranty will be rendered invalid if the delivered
item is harmed because of inappropriate handling, excessive strain, inadequate servicing, abnormal operating conditions or
transport damage. Natural wear is also excluded from warranty.
BARTEC reserves the right to alter the contents of the document without notice. No guarantee is given for the correctness
of the information. In case of doubt the original German version of the safety information will apply because it is not
possible to rule out errors in translation or in printing. In the event of a law case, the “General Terms and Conditions“ of the
BARTEC Group will apply in addition.
If any differences emerge between the contents in the documents from Motorola and those from BARTEC, the information
in this Mobile Computer MC 9090ex user manual shall apply.
The respective up-to-date versions of data sheets, manuals, certificates and EC Declaration of Conformity may be
downloaded from the “Ex Visualisation and Communication Systems“ product page at www.bartec-group.com, or ordered
directly from BARTEC GmbH.
Information from the Manufacturer SYMBOL/Motorola
No licence is granted explicitly or implicitly or by tacit permission or in any other way in the context of a patent right or a
patent referring to a combination, a system, a device, a machine, material, a procedure or a process in which products from
Symbol could be used. There is merely an implicit licence for devices, electrical systems and subsystems that are
contained in Symbol/Motorola products.
Documentation
This document is available in German and English at present. Visit our web site http://www.bartec-group.com and find out
about your special product.

Contents
1. Product Description .....................................................................................................................................................1
1.1 General ........................................................................................................................................................1
1.2 Use...............................................................................................................................................................2
1.3 Advantages..................................................................................................................................................2
2. Safety Instructions .......................................................................................................................................................3
2.1 Warnings about the Mobile Computers...........................................................................................................3
2.2 Warnings about the battery.............................................................................................................................4
2.3 Warnings about Laser Devices .......................................................................................................................5
2.4 Notes on installation........................................................................................................................................5
2.5 Electromagnetic Fields....................................................................................................................................7
2.5.1 International.....................................................................................................................................7
2.5.2 Portable Devices .............................................................................................................................7
2.5.3 Handheld Devices ...........................................................................................................................7
2.6 Health and Safety Recommendations.............................................................................................................8
2.6.1 Ergonomic Recommendations ........................................................................................................8
2.6.2 Vehicle Installation...........................................................................................................................8
2.7 Warnings for Use of Wireless Devices............................................................................................................9
2.7.1 Safety in Aircraft ..............................................................................................................................9
2.7.2 Pacemakers.....................................................................................................................................9
2.7.3 Hearing Aids....................................................................................................................................9
2.7.4 Other Medical Devices ....................................................................................................................9
3. Technical Data ............................................................................................................................................................10
3.1 Explosion Protection .....................................................................................................................................10
3.2 General Data.................................................................................................................................................10
3.3 Technical Data Scan Engine and Decode Zone ...........................................................................................12
3.3.1 Scan Engine for Version "Gun", type B7-A219-0GJ0/H...... ..........................................................12
3.3.2 Scan Engine for Version "Brick" and Version "Short", type B7-A219-0.A0/H................................13
3.3.3 Scan Engine für Version "Gun", Version "Brick" and Version "Short", Typ B7-A219-0.K0/H...... ..14
3.4 Technical Data - WLAN / WPAN...................................................................................................................15
3.5 Technical Data - Battery................................................................................................................................16
3.6 Product Marking............................................................................................................................................17
3.6.1 Mobile Computer MC 9090ex .........................................................................................................17
3.6.2 Battery B7-A2Z0-0001...................................................................................................................18
3.6.3 Battery B7-A2Z0-0003...................................................................................................................18
3.7 Laser Labels..................................................................................................................................................18
3.8 WLAN / Bluetooth..........................................................................................................................19
3.8.1 Radio Modules...............................................................................................................................19
3.8.2 Products Equipped with Bluetooth® Wireless Technology............................................................19
4. Commissioning...........................................................................................................................................................21
4.1 Mobile Computer........................................................................................................................................21
4.2 Display .......................................................................................................................................................21
4.3 Battery........................................................................................................................................................22
4.3.1 Cradles.......................................................................................................................................................22
4.3.2 Charging Station ........................................................................................................................................22
4.3.3 Power Supply.............................................................................................................................................23
4.3.4 Charging the Battery..................................................................................................................................23
4.4 Installing Battery ........................................................................................................................................24

Contents
5. Handling ......................................................................................................................................................................25
5.1 MC 9090ex-K and MC 9090ex-S Mobile Computer ........................................................................................25
5.2 MC 9090ex-G Mobile Computer.....................................................................................................................26
5.3 Battery...........................................................................................................................................................27
5.3.1 Battery Informationen ....................................................................................................................27
5.3.2 Charging Processes ......................................................................................................................27
5.3.3 Tips on Optimising the Operating Time.........................................................................................29
5.4 Software Settings..........................................................................................................................................29
5.4.1 Changing the Power Settings........................................................................................................29
5.4.2 Changing the Display Backlight Settings.......................................................................................30
5.4.3 WLAN on Windows Mobile 5.0......................................................................................................30
5.4.4 Bluetooth on Windows Mobile 5.0 .................................................................................................30
5.4.5 Waking the Mobile Computer ........................................................................................................31
5.4.6 Connection with the PC via ActiveSync for OS Windows 98, NT, 2000 and XP...........................31
5.4.7 Connection with the PC via Device Center for OS Windows Vista................................................31
5.5 Booting Mobile Computer..............................................................................................................................32
5.5.1 Windows Mobile 5.0 Devices.........................................................................................................32
5.5.2 Performing a Warm Boot...............................................................................................................32
5.5.3 Performing a Cold Boot .................................................................................................................32
6. Additional Components .............................................................................................................................................34
6.1 Keypad and CD Card....................................................................................................................................34
6.1.1 Keypad with Green Overlay...........................................................................................................34
6.1.2 SD Cards.......................................................................................................................................34
6.1.3 Removing/Changing the Keypad...................................................................................................35
6.1.4 Inserting/Replacing the SD Card...................................................................................................37
6.2 Open Case and Holster.................................................................................................................................38
6.2.1 Open Case for MC 9090ex "Version Gun"......................................................................................38
6.2.2 Holster for MC 9090ex "Version Brick" ...........................................................................................39
6.2.3 Holster for MC 9090ex "Version Short"...........................................................................................39
6.3 Stylus ............................................................................................................................................................40
6.3.1 Stylus for MC 9090ex-K..................................................................................................................40
6.3.2 Stylus for MC 9090ex-G..................................................................................................................40
6.4 Headset or Other Audio Devices...................................................................................................................40
7. Maintenance................................................................................................................................................................41
7.1 Care of the Battery........................................................................................................................................41
7.2 Cleaning the Battery Contacts ......................................................................................................................41
7.3 Information about Repairs.............................................................................................................................41
8. Additional Information ...............................................................................................................................................42
8.1 Links...........................................................................................................................................................42
8.2 Information around the Explosion Protection.............................................................................................43
8.3 Accessories................................................................................................................................................45
8.4 Order numbers...........................................................................................................................................47
9. Transport and Shipment ............................................................................................................................................49
Appendix A - Certificates

Product Description
1
1Product Description
The MC 9090ex-G, MC 9090ex-K and MC 9090ex-S Mobile Computers, type B7-A219-0..0/H……. each form a compact unit
for high-standard barcode scanning in hazardous (potentially explosive) areas. The comfortably positioned scan trigger and
the ergonomic design of the MC 9090ex device series allow the acquisition of data with one-hand operation.
The MC 9090ex device series is available in various versions.
MC 9090ex-G MC 9090ex-K MC 9090ex-S
All MC 9090ex Mobile Computer allow data to be exchanged with the host system in real time.
The devices in the innovative MC 9090ex series are powerful hand-held mobile computers that combine the advantages of
the Microsoft Pocket PC platform and the strengths of the Intel® XScaleTM PXA270 processor with 624 MHz.
They feature a large easy-to-read 1/4 VGA colour display with attractive touchscreen technology. The radio standard used
is IEEE 802.11a/b/g (direct sequence).
1.1 General

Product Description
2
The Mobile Computer is a hand-guided electrical device used for the mobile acquisition, processing and radio transmission
of data in hazardous areas. The Mobile Computer is used in areas designated for the use of devices from Equipment
Group II, Category 3G.
For the dust-proof area, care must be taken that the device is only used in areas without conductive dust.
It is connected only to operating equipment that satisfies the requirements of Overvoltage Category I.
The MC 9090ex, type B7-A219-0..0/H……. series is specially intended for use in the ATEX Zone 2 and Zone 22 hazardous
area. It is not allowed to use the MC 9090ex in zone(s) 0 / 1 / 20 / 21.
Data access is possible in real time
Lithium-ion storage batteries allow maximum operating time between chargings
WLAN radio technology IEEE 802.11a/b/g
Bluetooth
Additional memory with an SD card
Different scan engines allow different barcode applications
Replaceable keypads in 3 variants
1.2 Use
1.3 Advantages

Safety Instructions
3
2Safety Instructions
Take the device out of the hazardous areas before wiping it with a dry cloth or cleaning it!
Do not exchange batteries of the type B7-A2Z0-0001 and B7-A2Z0-0003 in the hazardous area!
Do not open or charge the device and do not exchange any data through the "cradle contacts"
on the battery in the hazardous area! Operating the 17-pin data interface (see chapter 3.5
"Technical Data Battery, Article "External Battery Contacts") is only permissible outside the
hazardous area and only with devices specified by the manufacturer!
The device may not be opened by the user outside the hazardous area either! The user may not
make any alterations to the device. Do not exchange or replace components and do not retrofit
any components on internal plug connectors or slots. If components other than those specified
are used, the protection against explosions can no longer be assured.
Exception: Keypad and SD card (see chapter 6.1 "Keypad and SD Card")
Protect the device from impact effects! Do not expose the operating equipment to any
caustic/aggressive liquids, vapours or mist! In the event of malfunctioning or damage to the
enclosure, take the equipment out of the potentially explosive atmosphere immediately, bring it
into a safe area and decommission it by removing the battery!
If on account of adverse effects or conditions (e.g. penetration of water, fluids, exposure to
temperatures outside the specified range etc.) there is a danger of not being able to operate the
equipment safely, switch off the equipment instandly and remove it out of the hazardous area.
General statutory regulations or directives on safety at work, accident prevention regulations
and environmental protection legislation must be complied with, e.g. Ordinance on industrial
health and safety (BetrSichV) or the national ordinances.
Ensure safe handling of the equipment during operation by making sure the device in a steady
position and the user has sufficient space to move!
After use, the equipment must be placed where it will be sheltered from falling objects and out
of danger of falling itself. This must also be ensured even if only putting it down for a short time
when taking a break from work.
2.1 Warnings about the Mobile Computers

Safety Instructions
4
When transporting the equipment in vehicles, it must be placed in appropriate compartments or
fittings so that it can neither fall off during the drive nor be exposed to extreme vibrations.
The rules for hazardous areas (see directive 99/92/EC) must be observed. In particular,
appropriate clothing and footwear should be worn in view of the risk of dangerous electrostatic
charges. Do not wear rubber gloves or suchlike during operation!
Avoid the influence of heat that is higher or lower than the specified temperature range (see
chapter 3.2 "General Data"). Do not place the devices anywhere near sources of heat, such as for
example heaters, air exit openings in air-conditioners, or near cookers or other devices (including
amplifiers) that radiate heat.
Avoid the effects of moisture.
Do not put any objects into the device, into the enclosure or other openings in the Mobile
Computer. Openings in the device may not be blocked, obstructed or covered.
Do not exchange batteries in the hazardous area!
The battery may only be charged outside the hazardous area!
It must be ensured that only original batteries of the type B7-A2Z0-0001 with 7.4 V/2200 mAh for
MC 9090ex-G and MC 9090ex-K and type B7-A2Z0-0003 with 7.4 V/1550 mAh for MC 9090ex-S
are used in safety-oriented operation. The use of imitation batteries or batteries from other
manufacturers will render the type of ignition protection ineffective and there will then be a risk of
fire or explosion.
The battery should only be used for the purposes stated in the user manual and is only suitable
for use with type 17-A116-0..0/H……. (MC 9060ex-G and MC 9060ex-K) and type
17-A119-0..0/H……. (MC 9090ex-G and MC 9090ex-K).
The battery should not be exposed to any temperatures higher than +50 °C (122 °F).
If used incorrectly, there is a risk of burning. The battery may not be disassembled. If the battery
is damaged, battery acid can escape from the cells and cause corrosion. For that reason,
extreme care must be taken in handling and disposing of a damaged or leaking Li-ion battery.
Defective batteries must be disposed of immediately, whereby the battery disposal regulations
that apply to the respective region must be observed.
2.2 Warnings about the battery

Safety Instructions
5
Devices equipped with Symbol lasers conform to the US 21CFR1040.10 and IEC 825-1:1993, EN 60825-1:1994+A11:1996
standards. The laser classification is marked on one of the labels on the device. Class 1 laser devices are rated not
hazardous when used in the manner intended. The following declaration is required to comply with US and international
regulations:
The use of controls and adaptations or procedures other than those specified in these instructions may
lead to a hazardous exposure to laser radiation.
Class 2 laser devices operate with a visible low-voltage light diode. As with any bright source of light, for example the sun,
the user should avoid looking directly into the light beam. Momentary exposure to a Class 2 laser is not considered harmful.
The relevant installation and operating regulations for electrical systems must be observed!
(e.g. Directive 99/92/EC, Directive 94/9/EC, BetrSichV [German Ordinance on Industrial Safety
and Health] or the respective national ordinances, IEC 60 079-14 and the DIN VDE 0100 series).
The operator of an electric plant in a potentially explosive environment must keep the operating
equipment in an orderly condition, operate it correctly, monitor it and do the required maintenance
and repairs.
The device is factory-sealed. Do not open!
The device may only be opened in the factory!
Exception: Keypad and SD card (see chapter 6.1 "Keypad and SD Card")
Maintenance
When doing maintenance or servicing or when checking associated equipment, comply with the
applicable regulations in accordance with directive IEC 60079-19 and IEC 60079-17!
Installation/dismantling, operating and maintenance work may only be carried out by trained
specialists. Statutory regulations and other binding directives on workplace safety, accident
prevention and environmental protection must be adhered to.
Observe the national waste disposal regulations when disposing the equipment.
2.3 Warnings about Laser Devices
2.4 Notes on installation

Safety Instructions
6
Servicing
Regular servicing is not necessary if the equipment is operated correctly in accordance with the
installation instructions and environmental conditions.
Inspection
In accordance with IEC 60079-19 and IEC 60079-17, the owner-operator of the electrical
installations in potentially explosive areas has an obligation to have these installations checked by
a qualified electrician to ensure that they are in a proper condition.
Repairs
Repairs on explosion-protected operating equipment may only be done by authorised persons
using original spare parts and working in accordance with the latest developments of technology.
The relevant applicable regulations must be observed. Please direct any questions you may have
to BARTEC GmbH.
Installation Directives
The safety and accident prevention regulations applicable to the respective application must be
adhered to. The units must be completely assembled before they may be operated.
Commissioning
Before commissioning the devices, check that all components and documents are there.
(Scope: 1 x MC 9090ex, 1 x Battery, 1 x Stylus, 1 x User
Manual and 1 x Quick-Start Guide)
For Software Installation and Adjustment Possibilities refer to the Symbol/Motorola manual:
www.symbol.com under
- Support and Resources
- Product Manuals
- Mobile Computers
- MC 9090 WM

Safety Instructions
7
2.5.1 International
The device complies with internationally recognised standards covering human exposure to electromagnetic fields from
radio devices.
Reducing RF Exposure - Use Properly
Only operate the device in accordance with the instructions supplied.
2.5.2 Portable Devices
This device was tested for typical body-worn operation. Use only BARTEC tested and approved beltclips, holsters, and
similar accessories to ensure FCC Compliance. The use of third-party belt-clips, holsters, and similar accessories may not
comply with FCC RF exposure compliance requirements, and should be avoided.
The Mobile Computer must be switched off before it may be carried on the body.
2.5.3 Handheld Devices
To comply with FCC RF exposure requirements, this device must be operated in the hand with a minimum separation
distance of 20 cm or more from a person's body. Other operating configurations should be avoided.
2.5 Electroma
g
netic Fields

Safety Instructions
8
Use only the accessories, batteries and battery chargers approved by BARTEC. Do not attempt to
charge damp/wet Mobile Computers or batteries. All components must be dry before being
connected to an external power supply.
2.6.1 Ergonomic Recommendations
Reduce or eliminate repetitive motion
Maintain a natural position
Reduce or eliminate excessive force
Keep objects that are used frequently within easy reach
Perform tasks at correct heights
Reduce or eliminate vibration
Reduce or eliminate direct pressure
Provide adjustable workstations
Provide adequate clearance
Provide a suitable working environment
Improve work procedures
2.6.2 Vehicle Installation
RF signals may affect improperly installed or inadequately shielded electronic systems in motor vehicles (including safety
systems). Check with the manufacturer or its representative regarding your vehicle. You should also consult the
manufacturer of any equipment that has been added to your vehicle.
An air bag inflates with great force. DO NOT place objects, including either installed or portable wireless equipment, in the
area over the air bag or in the air bag deployment area. If in-vehicle wireless equipment is improperly installed and the air
bag inflates, serious injury could result. Position your device within easy reach. Be able to access your device without
removing your eyes from the road.
2.6 Health and Safet
y
Recommendations

Safety Instructions
9
Please observe all warning notices with regard to the usage of wireless devices.
2.7.1 Safety in Aircraft
Switch off your wireless device whenever you are instructed to do so by airport or airline staff. If your device offers a 'flight
mode' or similar feature, consult airline staff as to its use in flight.
2.7.2 Pacemakers
If you have a cardiac pacemaker and are working with the Mobile Computer, you must maintain a minimum distance of
15 cm between a portable wireless device and the pacemaker to prevent any faults occurring in the pacemaker. These
recommendations are consistent with independent research and recommendations by Wireless Technology Research.
Electromagnetic waves, such as occur with the MC 9090ex when using the WLAN or Bluetooth functions can cause faults
and endanger your health! As it is not possible at this point of time to make any definite statement with regard to the
interference immunity of pacemakers, we recommend that people wearing pacemakers should in general refrain from
handling radio systems (transmission operation)!
Persons with Pacemakers:
Should ALWAYS keep the device more than 15 cm (6 inches) from their pacemaker when turned ON
Should not carry the device in a breast pocket
Should use the ear furthest from the pacemaker to minimize the potential for interference.
If you have any reason to suspect that interference is taking place, turn OFF your device
2.7.3 Hearing Aids
The wireless device may interfere with some hearing aids. In the event of interference you may want to consult your
hearing aid supplier to discuss solutions.
2.7.4 Other Medical Devices
Please consult your physician or the manufacturer of the medical device, to determine if the operation of your wireless
product may interfere with the medical device.
2.7 Warnings for Use of Wireless Devices

Technical Data
10
3Technical Data
Type : B7-A219-0G.0/H...... and B7-A219-0K.0/H...….
and B7-A219-0S.0/H...….
Ex protection type : II 3G Ex nA nL IIC T4 X
: -20 °C ≤Ta ≤+50 °C
: II 3D Ex tD A22 IP54 T80 °C
Certification : EC-Declaration of Conformity
Dimensions (height x width x depth)
Type B7-A219-0G.0/H...... Version "Gun" : 231 mm x 91 mm x 193 mm 9.1 inch x 3.6 inch x 7.6 inch
Type B7-A219-0K.0/H...…. Version "Brick" : 231 mm x 91 mm x 56 mm 9.1 inch x 3.6 inch x 2.2 inch
Type B7-A219-0S.0/H...…. Version "Short" : 201 mm x 91 mm x 56 mm 7.9 inch x 3.6 inch x 2.2 inch
Ambient temperature : -20 °C to +40 °C -4 °F to 122 °F
Ambient temperature when charging : 0 °C to +40 °C 32 °F to 104 °F
Storage temperature : -40 °C to +70 °C -40 °F to 158 °F
outside the hazardous area
Air humidity : 5 % to 95 % (not condensing)
Protection class : IP 54 (EN 60529)
Weight including battery : configuration-dependent
Type B7-A219-0G.0/H...... Version "Gun" : approx. 810 g approx. 26 oz
Type B7-A219-0K.0/H...…. Version "Brick" : approx. 680 g approx. 22 oz
Type B7-A219-0S.0/H...…. Version "Short" : approx. 620 g approx. 20 oz
Display : 3.8 inch ¼ VGA colour display
65536 colours
240 x 320 pixels
Touch panel : Polycarbonate, analog resistive touch
Processor : Intel® XScale Bulverde PXA270 processor with 624 MHz
Operating system : Windows Mobile 2005 (English)
Memory : ROM 128 MB RAM 64 MB
optional extension with SD card : 512 MB Order number 17-28BE-F006/0001
1 GB Order number 17-28BE-F006/0002
2 GB NYA
Note:
The devices are modified to suit the selected memory
versions. The end user can replace the SD card later himself,
but must follow the instructions in chapter 6.1.4
"Inserting/Replacing the SD Card".
3.1 Explosion Protection
3.2 General Data

Technical Data
11
Interfaces : RS232, max. 115.2 kbps, min. 1200 bps
USB Vers. 1.1 (client)
Keypad versions
Version "Gun" and
Version "Brick"
As an alternative, the
53-key version is also
available with emulation
key printing
28 keys 43 keys 53 key
No emulation software is installed on the Mobile Computers with the emulation key version. The
customer must order the emulation software separately from Symbol/Motorola and its distributors and
install it himself.
The devices are modified to suit the selected keypad version. The end user can replace the keypad
later himself.
When replacing the keyboard, follow the instructions in chapter 6.1.3 "Removing/Changing Keypad".
Version "Short"
28 keys

Technical Data
12
3.3.1 Scan Engine for Version "Gun", type B7-A219-0GJ0/H......
Long Range Scan Engine
Laser diode : Visible red light 650 nm
Scan rate : 35 scans / sec. ± 5 (bi-directional)
Scan angle : 13.5° ± 0.7°
Laser safety : Devices in CDRH Class II / IEC 825 Class 2
Decode zone "Lorax Extended Range Scan Engine"
3.3 Technical Data Scan Engine and Decode Zone

Technical Data
13
3.3.2 Scan Engine for Version "Brick" and Version "Short", type B7-A219-0.A0/H......
Standard Range Scan Engine
Laser diode : Visible red light 650 nm
Scan rate : 104 scans / sec. ± 12 (bi-directional)
Scan angle : 47° ± 3° standard
35° ± 3° reduced
Laser safety : Devices in CDRH Class II / IEC 825 Class 2
Decode zone "Standard Range Scan Engine"

Technical Data
14
3.3.3 Scan Engine for Version "Gun", Version "Brick" and Version "Short", Type B7-A219-0.K0/H......
Imager
Illumination element (LED) : Visible red light 635 nm +/- 20 nm
Target element (VLD) : Visible red light 635 nm +/- 20 nm
Field of vision : Horizontal 32,2 °
Vertical 24,5 °
Laser safety : Devices in CDRH Class II / IEC 825 Class 1
Image resolution (grey scale) : 640 (H) x 480 (V) pixel
Picture file formats : BMP, TIFF, JPEG
Decode zone "Imager"