Bosch GOP 18V-28 Professional Assembly instructions

1-877-BO CH99 (1-877-267-2499) www.boschtools.com
Operating/Safety Instructions
Consignes d’utilisation/de sécurité
Instrucciones de funcionamiento y seguridad
IMPORTANT
Read Before Using ●IMPORTANT Lire avant usage ●IMPORTANTE Leer antes de usar
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ee page 2 ●Version française Voir page 22 ●Versión en español Ver la página 42
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GOP18V-28
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Safety Symbols
The definitions below describe the level of severity for each signal word. Please read the manual
and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DAN ER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNIN indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
▶ Work re s fety
Keep work re cle n nd well lit.
Cluttered or dark areas nv te acc dents.
Do not oper te power tools in explosive
tmospheres, such s in the presence of
fl mm ble liquids, g ses or dust. Power
tools create sparks wh ch may gn te the
dust or fumes.
Keep children nd byst nders w y while
oper ting power tool. D stract ons can
cause you to lose control.
▶ Electric l s fety
Power tool plugs must m tch the outlet.
Never modify the plug in ny w y. Do not
use ny d pter plugs with e rthed
(grounded) power tools. Unmod f ed
plugs and match ng outlets w ll reduce
r sk of electr c shock.
Avoid body cont ct with e rthed or
grounded surf ces, such s pipes,
r di tors, r nges nd refriger tors. There
s an ncreased r sk of electr c shock f
your body s earthed or grounded.
Do not expose power tools to r in or wet
conditions. Water enter ng a power tool
w ll ncrease the r sk of electr c shock.
Do not buse the cord. Never use the
cord for c rrying, pulling or unplugging the
power tool. Keep cord w y from he t,
oil, sh rp edges or moving p rts. Damaged
or entangled cords ncrease the r sk of
electr c shock.
When oper ting power tool outdoors,
use n extension cord suit ble for
outdoor use. Use of a cord su table for
outdoor use reduces the r sk of electr c
shock.
If oper ting power tool in d mp
loc tion is un void ble, use Ground
F ult Circuit Interrupter (GFCI)
protected supply. Use of an GFCI reduces
the r sk of electr c shock.
▶ Person l s fety
St y lert, w tch wh t you re doing nd
use common sense when oper ting
power tool. Do not use power tool
while you re tired or under the influence
Re d ll s fety w rnings, instructions, illustr tions nd specific tions
provided with this power tool. Fa lure to follow all nstruct ons l sted
below may result n electr c shock, fire and/or ser ous njury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” n the warn ngs refers to your ma ns-operated (corded) power
tool or battery-operated (cordless) power tool.
General Power Tool Safety Warnings
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-3-
of drugs, lcohol or medic tion. A moment
of nattent on wh le operat ng power tools
may result n ser ous personal njury.
Use person l protective equipment.
Alw ys we r eye protection. Protect ve
equ pment such as dust mask, non-sk d
safety shoes, hard hat, or hear ng
protect on used for appropr ate cond t ons
w ll reduce personal njur es.
Prevent unintention l st rting. Ensure the
switch is in the off-position before
connecting to power source nd / or
b ttery p ck, picking up or c rrying the
tool. Carry ng power tools w th your f nger
on the sw tch or energ z ng power tools
that have the sw tch on nv tes acc dents.
Remove ny djusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotat ng
part of the power tool may result n
personal njury.
Do not overre ch. Keep proper footing
nd b l nce t ll times. Th s enables
better control of the power tool n
unexpected s tuat ons.
Dress properly. Do not we r loose
clothing or jewelry. Keep your h ir,
clothing nd gloves w y from moving
p rts. Loose clothes, jewelry or long ha r
can be caught n mov ng parts.
If devices re provided for the
connection of dust extr ction nd
collection f cilities, ensure these re
connected nd properly used. Use of dust
collect on can reduce dust-related
hazards.
Do not let f mili rity g ined from
frequent use of tools llow you to
become compl cent nd ignore tool
s fety principles. A careless act on can
cause severe njury w th n a fract on of a
second.
▶ Power tool use nd c re
Do not force the power tool. Use the
correct power tool for your pplic tion.
The correct power tool w ll do the job
better and safer at the rate for wh ch t
was des gned.
Do not use the power tool if the switch
does not turn it on nd off. Any power
tool that cannot be controlled w th the
sw tch s dangerous and must be repa red.
Disconnect the plug from the power
source nd/or remove the b ttery p ck, if
det ch ble, from the power tool before
m king ny djustments, ch nging
ccessories, or storing power tools. Such
prevent ve safety measures reduce the r sk
of start ng the power tool acc dentally.
Store idle power tools out of the re ch of
children nd do not llow persons
unf mili r with the power tool or these
instructions to oper te the power tool.
Power tools are dangerous n the hands of
untra ned users.
M int in power tools nd ccessories.
Check for mis lignment or binding of
moving p rts, bre k ge of p rts nd ny
other condition th t m y ffect the power
tool’s oper tion. If d m ged, h ve the power
tool rep ired before use. Many acc dents
are caused by poorly ma nta ned power
tools.
Keep cutting tools sh rp nd cle n.
Properly ma nta ned cutt ng tools w th
sharp cutt ng edges are less l kely to b nd
and are eas er to control.
Use the power tool, ccessories nd tool
bits etc. in ccord nce with these
instructions, t king into ccount the
working conditions nd the work to be
performed. Use of the power tool for
operat ons d fferent from those ntended
could result n a hazardous s tuat on.
Keep h ndles nd gr sping surf ces dry,
cle n nd free from oil nd gre se.
Sl ppery handles and grasp ng surfaces do
not allow for safe handl ng and control of
the tool n unexpected s tuat ons.
▶ B ttery tool use nd c re
Rech rge only with the ch rger
specified by the m nuf cturer. A charger
that s su table for one type of battery
pack may create a r sk of f re when used
w th another battery pack.
Use power tools only with specific lly
design ted b ttery p cks. Use of any
other battery packs may create a r sk of
njury and f re.
When b ttery p ck is not in use, keep it
w y from other met l objects like
p per clips, coins, keys, n ils, screws,
General Power Tool Safety Warnings
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Hold the power tool by insulated gripping
surfaces, when performing an operation
where the cutting accessory may contact
hidden wiring. Cutting accessory contacting
a "live" wire may make exposed metal parts
of the power tool "live" and could give the
operator an electric shock.
Use clamps or another practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body leaves it unstable and may
lead to loss of control.
Do not drill, fasten or break into existing
walls or other blind areas where electrical
wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.
Use a metal detector to determine if there
are gas or water pipes hidden in the work
area or call the local utility company for
assistance before beginning the operation.
Striking or cutting into a gas line will result in
explosion. Water entering an electrical device
may cause electrocution.
Always hold the tool firmly with both hands
for maximum control. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected
situations.
Keep hands away from cutting area. Do
not reach under the material being cut. The
proximity of the blade to your hand is hidden
from your sight.
Do not use dull or damaged blades. Bent
blade can break easily or cause kickback.
Exercise extreme caution when handling
the accessories. The accessories are very
sharp.
Wear protective gloves when changing
cutting accessories. Accessories become
hot after prolonged usage.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods. Vibration caused by the tool may be
harmful to the hands and arms.
Before scraping, check workpiece for nails.
If there are nails, either remove them or set
them well below intended finished surface.
Striking a nail with accessory edge could
cause the tool to jump.
Do not wet sand with this tool. Liquids
entering the motor housing is an electrical
shock hazard.
ever work in area which is soaked with a
liquid, such as a solvent or water, or
dampened such as newly applied
wallpaper. There is an electrical shock
hazard when working in such conditions with a
power tool and heating of the liquid caused by
scraping action may cause harmful vapors to
be emitted from workpiece.
Always wear eye protection and a dust
Safety Rules for Oscillating Tools
or other sm ll met l objects th t c n
m ke connection from one termin l to
nother. Short ng the battery term nals
together may cause burns or a f re.
Under busive conditions, liquid m y be
ejected from the b ttery; void cont ct.
If cont ct ccident lly occurs, flush with
w ter. If liquid cont cts eyes,
ddition lly seek medic l help. L qu d
ejected from the battery may cause
rr tat on or burns.
Do not use b ttery p ck or tool th t is
d m ged or modified. Damaged or
mod fied batter es may exh b t
unpred ctable behav our result ng n fire,
explos on or r sk of njury.
Do not expose b ttery p ck or tool to
fire or excessive temper ture. Exposure
to fire or temperature above 265 °F may
cause explos on.
Follow ll ch rging instructions nd do
not ch rge the b ttery p ck or tool
outside the temper ture r nge specified
in the instructions. Charg ng mproperly
or at temperatures outs de the spec fied
range may damage the battery and
ncrease the r sk of fire.
▶ Service
H ve your power tool serviced by
qu lified rep ir person using only
identic l repl cement p rts. Th s w ll
ensure that the safety of the power tool s
ma nta ned.
Never service d m ged b ttery p cks.
Serv ce of battery packs should only be
performed by the manufacturer or
author zed serv ce prov ders.
General Power Tool Safety Warnings
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Use only Bosch BAT612 or the batteries
listed in the battery/charger list. Using
other types of batteries may result in
personal injury or property damage.
Ensure the switch is in the off position
before inserting battery pack. Inserting the
battery pack into power tools that have the
switch on invites accidents.
Always inspect accessories for damage
(breakage, cracks) before each use. Never
use if damage is suspected.
FCI and personal protection devices like
electrician’s rubber gloves and footwear will
further enhance your personal safety.
Do not use AC only rated tools with a DC
power supply. While the tool may appear to
work, the electrical components of the AC
rated tool are likely to fail and create a hazard
to the operator.
Keep handles dry, clean and free from oil
and grease. Slippery hands cannot safely
control the power tool.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard return
springs may be improperly mounted.
Certain cleaning agents such as gasoline,
carbon tetrachloride, ammonia, etc. may
damage plastic parts.
Risk of injury to user. The power cord must only
be serviced by a Bosch Factory Service Center
or Autho rized Bosch Service Station.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
Additional Safety Warnings
Safety Rules for Oscillating Tools
mask for dusty applications and when
sanding overhead. Sanding particles can be
absorbed by your eyes and inhaled easily
and may cause health complications.
Use special precautions when sanding
chemically pressure treated lumber, paint
that may be lead based, or any other
materials that may contain carcinogens. A
suitable breathing respirator and protective
clothing must be worn by all persons entering
the work area. Work area should be sealed by
plastic sheeting and persons not protected
should be kept out until work area is thoroughly
cleaned.
Do not use sandpaper intended for larger
sanding pads. Larger sandpaper will extend
beyond the sanding pad causing snagging,
tearing of the paper or kick-back. Extra paper
extending beyond the sanding pad can also
cause serious lacerations.
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Symbols
IMPORTA T: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Designation / Explanation
V Volts (voltage)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
W Watt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
⌀Diameter (size of drill bits, grinding wheels, etc.)
n0No load speed (rotational speed at no load)
n Rated speed (maximum attainable speed)
.../min Revolutions or reciprocation per minute (revolutions, strokes, surface speed,
orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...
I, II, III,
Selector settings (speed, torque or position settings. Higher number means
greater speed)
0
Infinitely variable selector with off (speed is increasing from 0 setting)
Arrow (action in the direction of arrow)
Alternating current (type or a characteristic of current)
Direct current (type or a characteristic of current)
Alternating or direct current (type or a characteristic of current)
Class II construction (designates double insulated construction tools)
Earthing terminal (grounding terminal)
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Symbols (continued)
IMPORTA T: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Designation / Explanation
Designates Li-ion battery recycling program
Designates Ni-Cad battery recycling program
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters
Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories,
to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards
Association.
This symbol designates that this tool is listed by the Canadian Standards
Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
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Functional Description and Specifications
Cordless Oscillating Tool GOP18V-28
FIG. 1
ACCESSORY
HOLDER*
ACCESSORY
RELEASE LEVER
Model number OP18V-28
No load speed (n0) 8,000-20,000/min
Oscillating arc 2.8°
Voltage rating 18V
Allowed ambient temperature
– during charging
– during operation/storage
32...113 °F (0...+45 °C)
–4...122 °F (–20...+50 °C)
Compatible accessory interface
Accessory Accessory Model Number Range OP18V-28
OSL yes
OSP yes
OSM no
Disconnect battery pack from tool before making any assembly,
adjustments, or changing accessories. Such preventive safety measures
reduce the risk of starting the tool accidentally.
SLIDE "ON/OFF" SWITCH
VENTILATION OPENINGS VARIABLE SPEED
CONTROL DIAL
BATTERY PACK
RELEASE BUTTON
BATTERY
PACK
BATTERY CHARGE CONDITION
INDICATOR LIGHTS
Battery Packs / Chargers:
Please refer to the battery/charger l st, ncluded w th your tool.
OTE: For tool specifications refer to the nameplate on your tool.
LED WORK
LIGHT
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Disconnect battery pack
from tool before making
any assembly, adjustments or changing
accessories. Such preventive safety
measures reduce the risk of starting the tool
accidentally.
Only use Bosch
accessories rated 21000
OPM or greater. Using accessories not
designed for this power tool may result in
serious personal injury and property damage.
For all work or when
changing accessories
always wear protective gloves. Such
preventive safety measures reduce the risk of
injury from sharp edges of the accessories.
Accessories can become very hot while
working. Danger of burns!
I STALLI G ACCESSORIES
If necessary, remove an already-mounted
accessory. (See REMOVIN ACCESSORIES
below)
1. Position the accessory such that its model
number will face the oscillating tool’s
accessory holder (Fig. 2).
2. Determine the desired angle of the
accessory to the tool. Accessories can be
mounted such that they are oriented with
their working edge straight ahead of the tool,
or angled to the left or right to enhance
usability. (Fig. 2)
3. Press the oscillating tool into the accessory
holder until the holder’s clamping jaws
“snaps” into the accessory. It is not
necessary to open the accessory release
lever to install an accessory.
REMOVI G ACCESSORIES
To remove accessory, open accessory release
lever, and the accessory off will be released and
ejected off of the tool.
In order to help ensure that the tool has a solid
grip of the accessory, clean the accessory
holder and accessories as necessary with a
clean cloth.
I STALLI G A D REMOVI G
SA DI G SHEETS
Your backing pad uses hook-and-loop backed
accessories, which firmly grip the backing pad
when applied with moderate pressure.
1. Align the sanding sheet and press it onto the
sanding backing pad by hand.
2. Firmly press the power tool with the sanding
sheet against a flat surface and briefly
switch the power tool on. This will promote
good adhesion and helps to prevent
premature wear.
Assembly
SANDING
BACKING PAD
SANDING
SHEET
PLUNGE CUT
BLADE
FIG. 2
ACCESSORY
HOLDER*
ACCESSORY
RELEASE
LEVER
* See pages 11 - 15 for compatible
accessory types.
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3. To change, merely peel off the old sanding
sheet, remove dust from the backing pad if
necessary, and press the new sanding
sheet in place.
After considerable service the backing pad
surface will become worn, and the backing pad
must be replaced when it no longer offers a firm
grip. If you are experiencing premature wear
out of the backing pad facing, decrease the
amount of pressure you are applying during
operation of the tool.
For maximum use of abrasive, rotate pad 120
degrees when tip of abrasive becomes worn.
I TE DED USE
This Bosch Oscillating Tool is intended for
dry sanding of surfaces, corners, edges, for
scraping, for sawing soft metals, wood and
plastic components, and for grout removal
using the applicable tools and accessories
recommended by Bosch.
Introduction
Operating Instructions
LEAR I G TO USE THE TOOL
etting the most out of your oscillating tool is a
matter of learning how to let the speed and the
feel of the tool in your hands work for you.
The first step in learning to use the tool is to
get the “feel” of it. Hold it in your hand and feel
its weight and balance (Fig. 4). Depending on
the application, you will need to adjust your
hand position to achieve optimum comfort and
control. The unique comfort grip on the body of
the tool allows for added comfort and control
during use.
When holding tool, do not cover the air vents
with your hand. Blocking the air vents could
cause the motor to overheat.
IMPORTA T! Practice on scrap material first
to see how the tool’s high-speed action
performs. Keep in mind that your tool will
perform best by allowing the speed, along with
the correct accessory, do the work for you. Be
careful not to apply too much pressure.
Instead, lower the oscillating accessory lightly
to the work surface and allow it to touch the
point at which you want to begin. Concentrate
on guiding the tool over the work using very
little pressure from your hand. Allow the
accessory to do the work.
Usually it is better to make a series of passes
with the tool rather than to do the entire job
with one pass. To make a cut, for example,
pass the tool back and forth over the work. Cut
a little material on each pass until you reach
the desired depth.
SLIDE "O /OFF" SWITCH
The tool is switched "ON" by the slide switch
located on the topside of the motor housing
(Fig. 1).
TO TURN THE TOOL "ON" slide the switch
button forward to the “I” .
TO TURN THE TOOL "OFF" slide the switch
button backward the “0”.
ELECTRO IC FEEDBACK
Your tool is equipped with an internal
electronic feedback system that provides a
“soft start”, which will reduce the stresses that
occur from a high torque start. The system
also helps to keep the preselected speed
virtually constant between no-load and load
conditions.
BUILT I WORK LIGHT
Model OP18V-28 is equipped with an LED
work light that turns on automatically when
the switch is activated (Fig. 1).
FIG. 4
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The OP18V-28 is compatible with StarLock family of accessories as indicated in the
following chart
-11-
VARIABLE SPEED DIAL
This tool is equipped with a variable speed
dial. The speed may be controlled during
operation by presetting the dial in any one of
six positions (Fig. 1).
OPERATI G SPEEDS
The Bosch oscillating tools have a high
oscillating motion of 8,000 - 20,000 /min
(OPM). The high speed motion allows the
Bosch tools to achieve with excellent results.
The oscillating motion allows the dust to fall
to the surface rather than slinging particles
into the air.
To achieve the best results when working
with different materials, set the variable
speed control to suit the job (see Speed
Range chart at right for guidance). To select
the right speed for the accessory in use,
practice with scrap material first.
The variable speed control settings are
marked on the speed control dial. The
settings for approximate /min (OPM) are:
Speed Dial Speed Range
Setting /min (OPM)
1 8,000
2 10,400
3 12,800
4 15,200
5 17,600
6 20,000
Accessories
Accessory Accessory Model Number Range OP18V-28
OSL YES
OSP YES
OSM NO
Only use Bosch accessories rated 21000 OPM or greater. Using
accessories not designed for this power tool may result in serious personal
injury and property damage.
I SERTI G A D RELEASI G BATTERY PACK
Use only Bosch BAT612
or the batteries listed in
the battery/charger list. Using other types
of batteries may result in personal injury
or property damage.
Ensure the switch is in
the off position before
inserting battery pack. Inserting the battery
pack into power tools that have the switch on
invites accidents.
Slide charged battery pack into the housing
until the battery pack locks into position.
Your tool is equipped with a secondary locking
latch to prevent the battery pack from
completely falling out of the handle, should it
become loose due to vibration.
To remove the battery pack, press the battery
pack release button and slide the battery pack
forward (Fig. 1).
Press the battery pack release button again
and slide the battery pack completely out of
tool housing.
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Accessory Material Application
SAWING
OSL114
OSP114
HCS plunge
cut saw
blade for
wood
- Wooden materials
- Soft plastics
Separating and deep plunge cuts;
also for sawing close to edges, in
corners and hard to reach areas;
example: narrow plunge cut in
solid wood for installing a
ventilation grid.
OSL114JF
OSL212JF
BIM plunge
cut saw
blade for
hardwood
- Hardwood
- Laminated panels
Plunge cuts in laminated panels
or hardwood; example: installing
skylights.
OSM114
HCS plunge
cut saw
blade for
wood
- Softwood
- Dowels
- Tenons
- Furniture components
Fast, deep separating and
plunge cuts; also for sawing
close to edges in corners and
hard to reach areas; example:
deep plunge cut in softwood for
installing a ventilation grid.
OSL114F
OSM114F
OSP114F
BIM plunge
cut saw
blade for
wood and
metal
- Wood
- Abrasive wooden materials
- Plastics
- Hardened nails and screws
- Non-ferrous metal pipes
Fast, deep plunge cuts in wood,
abrasive wooden materials and
plastics; example: fast cutting of
non-ferrous metal pipes and
profiles with smaller
dimensions, easy cutting of
non-hardened nails, screws and
steel profiles with smaller
dimensions.
OSL312F
OSL400F
BIM
segment
saw blade
for wood
and metal
- Wooden materials
- Plastic
- Non-ferrous metals
Separating and plunge cuts; also
for sawing close to edges, in
corners and hard to reach areas;
example: shortening already
installed bottom rails or door
hinges, plunge cuts for adjusting
floor panels.
OSL034F
OSL038F
BIM plunge
cut saw
blade for
wood and
metal
- Softwood
- Soft plastics
- Drywall
- Thin-walled aluminum and
non-ferrous metal profiles
- Thin sheet metals
- Non-hardened nails and
screws
Smaller separating and plunge
cuts; example: cutting an opening
for sockets, flush cutting a copper
pipe, plunge cuts in drywall.
Filigree adjustment work in wood;
example: sawing openings for
locks and fittings.
OSP212F
BIM plunge
cut saw
blade for
wood and
metal
- Softwood
- Hardwood
- Veneered panels
- Plastic-laminated panels
- Non-hardened nails and
screws
Plunge cuts in laminated panels
or hardwood; example:
shortening door frames, cutting
openings for a shelf.
HCS - High Carbon Steel; BIM - Bi-Metal; CG - Carbide Grit.
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Accessory Material Application
OSL212F
OSM200F
BIM
plunge cut
saw blade
for wood
and metal
- Softwood,
Hardwood
- Veneered panels
- Plastic-laminated
panels
- Non-hardened nails
and screws
Fast, deep plunge cuts in wood and
metal; example: quick cutting of wood
containing nails, deep plunge cuts in
laminated panels and precise
shortening of door frames.
OSL034C
OSL114C
OSL134C
Carbide
plunge cut
saw blade
for metal
- Metal
- Extremely abrasive
materials
- Fiberglass
- Drywall
- Cement-bonded fiber
boards
Plunge cuts in extremely abrasive
materials or metal; example: cutting
kitchen front covers, easy cutting
through hardened screws, nails and
stainless steel.
OSM114C
OSP114C
OSP134C
Carbide
plunge cut
saw blade
for metal
- Stainless steel
(Inox)
- Screws and nails
- Epoxy resin
- Glass fiber
reinforced plastics
- Fiberglass
- Drywall
- Porous concrete
Fast, deep plunge cuts in extremely
abrasive materials or metal; example:
fast cutting of kitchen front covers,
easy cutting through hardened screws,
nails and stainless steel.
OTHER CUTTING
OSL138K HCS multi
blade
- Roofing felt
- Carpets
- Artificial turf
- Cardboard
- PVC flooring
Fast, precise cutting of soft material and
flexible abrasive materials; example:
cutting carpets, cardboard, PVC flooring,
roofing felt, etc.
OSL200RS Rigid
scraper
- Carpets
- Mortar
- Concrete
- Tile adhesive
Scraping on hard surfaces; example:
removing mortar, tile adhesive, concrete
and carpet adhesive residues.
OSL200FS Flexible
scraper
- Carpet adhesive
- Paint residues
- Silicone
Flexible scraping on soft surfaces;
example: removing silicone joints, carpet
adhesive and paint residues.
OSL400K
OSM212K
BIM
serrated
segment
saw blade
- Insulation material
- Insulation panels
- Floor panels
- Sound-dampening
floor panels
- Cardboard
- Carpets
- Rubber
- Leather
Precise cutting of soft materials;
example: cutting insulation panels to
size, flush cutting protruding insulation
material to length.
HCS - High Carbon Steel; BIM - Bi-Metal; CG - Carbide Grit.
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-14-
Accessory Material Application
OSL214K
OSM114K
OSM314K
HCS
universal
joint cutter
- Expansion joints
- Putty
- Insulation materials (rock
wool)
Cutting and separating soft
materials; example: cutting
silicone expansion joints or
putty.
OSL114CG
CG plunge
cut saw
blade
- Fiberglass
- Mortar
- Wood
Plunge cuts in extremely abrasive
materials; example: routing thin
mosaic tiles.
GRINDING
OSL312DG
OSM212DG
Diamond-
Grit
segment
saw blade
- Cement joints
- Soft wall tiles
- Epoxy resin
- Glass fiber reinforced
plastics
Precise routing and cutting of
tile/joint material, epoxy resins
and glass fiber reinforced
plastics; example: making smaller
cutouts in soft wall tiles and
routing openings in glass fiber
reinforced plastic.
OSL300CR CG delta
plate
- Mortar
- Concrete residues
- Wood
- Abrasive materials
Rasping and sanding on hard
surfaces; example: removing
mortar or tile adhesive (e.g. when
replacing damaged tiles),
removing carpet adhesive
residues.
OSL234HG
CG grout
and
mortar
remover
- Mortar
- Joints
- Epoxy resin
- Glass fiber reinforced
plastics
- Abrasive materials
Routing and cutting joint and tile
material and rasping and sanding
on hard surfaces; example:
removing tile adhesive and grout.
OSL212CG
OSL312LG
OSM212CG
OSM212LG
CG
segment
saw blade
- Cement joints
- Soft wall tiles
- Glass fiber reinforced
plastics
- Porous concrete
Cutting and separating close to
edges, in corners or hard to reach
areas; example: removing
grouting joints between wall tiles
for repair work, cutting openings
in tiles, drywall or plastic.
HCS - High Carbon Steel; BIM - Bi-Metal; CG - Carbide Grit.
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-15-
Accessory Material Application
SANDING
OSL200CR
CG
sanding
finger
- Wood
- Paint
Sanding wood or paint in hard to
reach areas without sanding
paper; example: sanding off paint
between shutter louvers, sanding
wooden floors in corners.
OSL350SD
Sanding
backing
pad,
series
Delta 3.5”
- Depends on sanding sheet
Sanding surfaces close to edges,
in corners or hard to reach areas;
depending on the sanding sheet
for, e.g., sanding wood, paint,
varnish, stone. Fleeces for
cleaning and for texturing wood,
removing rust from metal and for
keying varnishes, polishing felt
for prepolishing.
HCS - High Carbon Steel; BIM - Bi-Metal; CG - Carbide Grit.
Selecting Sanding / Grinding Sheets
Material Application Grit Size
All wooden materials (e.g.,
hardwood, softwood, chipboard,
building board) Metal materials–
Metal materials, fiberglass
and plastics
Sand Paper (Red)
For coarse-sanding, e.g. of
rough, unplanned beams and
boards
Coarse 40/60
For face sanding and planing
small irregularities Medium 80/120
For finish and fine sanding of
wood Fine 180/240
Paint, varnish, filling compound
and filler
Sand Paper (White)
For sanding off paint Coarse 40/60
For sanding primer (e.g., for
removing brush dashes, drops
of paint and paint run)
Medium 80/120
For final sanding of primers
before coating Fine 180/240
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-16-
For all accessories, work
with the accessory away
from the body. Never position hand near or
directly in front of working area. Always hold
the tool with both hands and wear protective
gloves.
Below are some typical uses for your Bosch
oscillating tool.
Flush Cutting
Remove excess wood from door jamb, window
sill and/or toekick. Removing excess copper or
PVC pipe.
Removal work
e.g. carpets & backing, old tile adhesives,
caulking on masonry, wood and other
surfaces.
Removal of excess materials
e.g. plaster, mortar splatters, concrete on tiles,
sills.
Preparation of surfaces
e.g. for new floors and tiles.
Detail sanding
e.g. for sanding in extremely tight areas
otherwise difficult to reach and require hand
sanding
CUTTI G
Saw blades are ideal for making precise cuts
in tight areas, close to edges or flush to a
surface.
Select a medium to high speed for making
initial plunge, start off at medium speed for
increased control. After making your initial cut,
you can increase speed for faster cutting
ability.
Flush cutting blades are
intended to make precise cuts to
allow for installation of flooring or
wall material. When flush cutting
it is important not to force the tool during the
plunge cut. If you experience a strong vibration
in your hand during the plunge cut, this
indicates that you are applying too much
pressure. Back the tool out and let the speed
of the tool do the work. While keeping the teeth
of the blade in the work surface, move the
back of the tool in a slow sideways motion.
This motion will help expedite the cut.
When making a flush cut it is always a good
idea to have a piece of scrap material (tile or
wood) supporting the blade. If you need to rest
the flush cutting blade on a delicate surface,
you should protect the surface with cardboard
or masking tape.
The segment saw blade is ideal
for making precise cuts in wood,
plaster, drywall material.
Applications include cutting openings in
flooring for venting, repairing damaged
flooring, cutting openings for electrical boxes.
The blade works best on softer woods such as
pine. For harder woods, the blade life will be
limited.
Select a medium to high speed.
GROUT REMOVAL
rout removal blades are ideal
for removing damaged or
cracked grout. rout blades
come in different widths (1/16"
and 1/8") to tackle different grout line widths.
Before selecting a grout blade measure the
grout line width to pick the appropriate blade.
Select a medium to high speed.
To remove the grout, use a back and forth
motion, making several passes along the grout
line. The hardness of the grout will dictate how
many passes are needed. Try and keep the
grout blade aligned with the grout line and be
careful not to apply too much side pressure on
the grout blade during the process. To control
plunge depth use the carbide grit line on the
blade as an indicator. Be careful not to plunge
beyond the carbide grit line to avoid damage to
the backer board material.
The grout blades can handle both sanded and
unsanded grout. If you notice the blade
clogging during the grout removal process, you
can use a brass brush to clean the grit, thus
exposing the grit again.
The grout blade geometry is designed so that
the blade can remove all grout up to the
surface of a wall or corner. This can be
accomplished by ensuring that the segmented
portion of the blade is facing the wall or corner.
SCRAPI G
Scrapers are suitable for removing old coats of
varnish or adhesives, removing bonded
carpeting, e.g. on stairs/steps and other
small/medium size surfaces.
Select low to medium speed.
Common Applications
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-17-
Rigid scrapers are for large area
removal, and harder materials
such as vinyl flooring, carpeting
and tile adhesives. When
removing strong, tacky adhesives, grease the
scraper blade surface with (petroleum jelly
or silicone grease) to reduce gumming up.
The carpet/vinyl flooring removes easier if
it is scored prior to removal so the scraper
blade can move underneath the flooring
material.
Flexible scrapers are used for
hard to reach areas and softer
material such as caulk.
Mount the scraper blade with the logo side
facing up. With the flexible scraper, make sure
that the screw head does not make contact
with surface during the scraping process (a 30
- 45 degree pitch is recommend). This can be
accomplished by making sure that the tool is at
an angle to the blade. You should be able to
see the blade flex during the scraping process.
If you are removing caulk from a delicate
surface such as a bath tub or tile back splash,
we recommend taping or protecting the
surface that the blade will rest on. Use rubbing
alcohol to clean the surface after the caulk
and/or adhesive is removed.
Turn the tool on and place desired accessory
on the area where material is to be removed.
Begin with light pressure. The oscillating
motion of accessory only occurs when
pressure is applied to the material to be
removed.
Excessive pressure can gouge or damage the
background surfaces (e.g,. wood, plaster).
SA DI G
Sanding accessories are suitable
for dry sanding of wood, metal,
surfaces, corners and edges and
hard to reach areas.
Work with the complete surface of the sanding
pad, not only with the tip.
Corners may be finished using the tip or edge
of the selected accessory, which should
occasionally be rotated during use to distribute
the wear on the accessory and backing pad
surface.
Sand with a continuous motion and light
pressure. DO NOT apply excessive pressure -
let the tool do the work. Excessive pressure
will result in poor handling, vibration, and
unwanted sanding marks and premature wear
on the sanding sheet.
Always be certain that smaller workpieces are
securely fastened to a bench or other support.
Larger panels may be held in place by hand on
a bench or sawhorses.
Open-coat aluminum oxide sanding sheets are
recommended for most wood or metal sanding
applications, as this synthetic material cuts
quickly and wears well. Some applications,
such as metal finishing or cleaning, require
special abrasive pads which are available from
your dealer. For best results, use Bosch
sanding accessories which are of superior
quality and are carefully selected to produce
professional quality results with your oscillating
tool.
The following suggestions may be used as a
general guide for abrasive selection, but the
best results will be obtained by sanding a test
sample of the workpiece first.
Grit Application
Coarse For rough wood or metal
sanding, and rust or old
finish removal.
Medium For general wood or metal
sanding
Fine For final finishing of wood,
metal, plaster and other
surfaces.
With the workpiece firmly secured, turn tool on
as described above. Contact the work with the
tool after the tool has reached its full speed,
and remove it from the work before switching
the tool off. Operating your oscillating tool in
this manner will prolong switch and motor life,
and greatly increase the quality of your work.
Move the oscillating tool in long steady strokes
parallel to the grain using some lateral motion
to overlap the strokes by as much as 75%.
DO NOT apply excessive pressure - let the
tool do the work. Excessive pressure will result
in poor handling, vibration, and unwanted
sanding marks.
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-18-
FIG. 5
CORRECT: Sand with a smooth
back and forth motion, allowing the
weight of the tool to do the work.
I CORRECT: Avoid sanding with
only the tip of the pad. Keep as
much sand paper in touch with the
work surface as possible.
CORRECT: Always sand with the
pad and sandpaer flat against the
work surface. Work smoothly in a
back and forth motion.
I CORRECT: Avoid tipping the
pad. Always sand flat.
CORRECT: Always cut with a
smooth back and forth motion.
Never force the blade. Apply light
pressure to guide the tool.
I CORRECT: Do not twist the tool
while cutting.This can cause the
blade to bind.
CORRECT: Make sure flexible
scraper blade flexes enough
I CORRECT: Avoid screw head
touching surface with flexible
scraper blade.
SA DI G TECH IQUES
CUTTI G TECH IQUES
SCRAPI G TECH IQUES
FIG. 6
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-19-
Attachments
OSC004 Depth Stop Kit
(Optional Attachment)
I TRODUCTIO
The OSC004 Depth Stop Kit attachment is
compatible with the Bosch OP40-30,
OP55-36, OP12V-28, OP18V-28,
MX30E, and MXH180 Oscillating Tools and
allows the depth of a cut to be limited to a
user-selected depth. (FI .A) It can also be
used to provide guidance for other types of
cuts. (FI . B)
I STALLATIO
Step 1: If an accessory has already been
installed on the tool, remove it.
Step 2: Place the bracket onto the nose of
the tool such that the clamp is facing
the rear of the tool. (FI . C)
Step 3: Press the clamp shut. (FI . C)
Step 4: Push the appropriate guide into the
opening in the front of the bracket.
Step 5: Install the accessory onto the tool.
Step 6: Set the desired cutting depth using
the red button on the side of the
bracket. (FI . C & D)
PLU GE CUTS
• For plunge cutting using round blades,
such as “segment” blades, install the wide
stop as shown in figure D.
• For plunge-cut blades using straight
blades, install the narrow stop as shown in
figure E.
OTHER TYPES OF GUIDED CUTS
• For other types of guided cuts, install the
wide stop as shown in figure B.
A
B
C
DE
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-20-
Attachments
CO ECTI G THE DUST
EXTRACTIO HOOD
1.Before attaching the dust extraction hood,
remove any accessory that is attached to
the tool.
2.Position the dust extraction hood onto the
tool over the accessory attachment area.
3.Turn the cam lever to secure the dust
extraction hood onto the tool.
4.Attach the rubber backing pad and sanding
sheet (sold separately) to prepare for
sanding.
5.Connect the vacuum cleaner hose to the
dust extraction tube. Note:
- Bosch VH-series hoses - The VX120 hose
adapter is required (included with VH-series
hoses).
- Other 35mm and 22mm hoses, such as the
Bosch VAC-series hoses - Connect hose
directly to the tool.
- Common 1-1/4” or 1-1/2” hoses - The
Bosch VAC024 adapter is required.
6.Connect the vacuum hose to a vacuum
cleaner.
The oscillating tool is now ready for sanding
while using a vacuum cleaner or dust
extractor.
OSC005 Dust Extraction Hood
(Optional Attachment)
• This dust extraction hood attachment is
only for use when sanding. It is not
designed for use when cutting, scraping or
grinding.
Read the tool manual for
use of this attachment
with the tool. Disconnect the plug from
the power source before making any
assembly, adjustments or changing
accessories. Do not use dust kit without
vacuum cleaner.
The vacuum cleaner
must be suitable for the
material being worked. When vacuuming
dry dust that is especially detrimental to
health or carcinogenic, use a vacuum
cleaner that is specifically intended for
that purpose.
DUST
EXTRACTIO
HOOD
RUBBER
BACKI G PAD
SA DI G
SHEET
CAM LEVER
VAC024
BOSCH VAC-
SERIES HOSE
BOSCH VH-
SERIES HOSE
VX120
1-1/4” OR
1-1/2” HOSE
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