Bosch HDI7132U/01 User manual

Dual-Fuel Slide-In Range
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BOSCH
Invented for life
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Table of Contents
Safety ..................................................... 1
Installation .................................................. 4
Before You Begin .............................................................. 4
Installation Procedure .......................................................... 11
Service ................................................... 24
Before Calling Service ......................................................... 24
Questions?
1-800-944-2904
www.boschappliances.com
5551 McFadden Ave.
Huntington Beach, CA 92649
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Safety
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
Important Safety
Instructions
Related Equipment Safety
Appliance Handling Safety
Safety Codes and Standards
WARNING:
Do not repair or replace any part of the appliance unless specifically recom-
mended in the manuals. Improper installation, service or maintenance can cause
injury or property damage. Refer to this manual for guidance. All other servicing
should be done by a qualified technician.
WARNING:
All ranges can tip. Injury to persons could result. Install anti-tip device packaged
with range. Verify that the anti-tip devices are engaged. See installation instruc-
tions.
Figure 1: Tipping Precautions
Remove all tape and packaging before using the appliance. Destroy the pack-
aging after unpacking the appliance. Never allow children to play with packag-
ing material.
Never modify or alter the construction of the appliance. For example, do not
remove leveling legs, panels, wire covers or anti-tip brackets/screws.
To eliminate the risk of burns or fire by reaching over heated surface units,
cabinet storage space located above the surface units should be avoided. If
cabinet storage is to be provided, the risk can be reduced by installing a hood
that projects horizontally a minimum of 5 inches beyond the bottom of the
cabinet.
Verify that cabinets above the cooktop are a maximum of 13" (330 mm) deep.
• Do not lift appliance by door handle. Remove the door for easier handling and
installation. See instructions in Use and Care Manual.
• Unit is heavy and requires at least two people or proper equipment to move.
• Hidden surfaces may have sharp edges. Use caution when reaching behind
or under appliance.
This appliance complies with one or more of the following Standards:
• UL 858, The Standard for the Safety of Household Electric Ranges
• UL 923, The Standard for the Safety of Microwave Cooking Appliances
• UL 507, The Standard for the Safety of Electric Fans
• ANSI Z21.1-2005, The American National Standard for Household Cook-
ing Gas Appliances
• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators
• CAN/CSA-C22.2 No. 61-M89 Household Cooking Ranges
English 1

_Safety
Electric Safety
Gas Safety
It is the responsibility of the owner and the installer to determine if additional
requirements and/or standards apply to specific installations.
Installation must conform with local codes or, in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
The appliance must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the National Electrical Code ANSI/
NFPA 70, latest edition. (in Canada, installation must be in accordance with
the CAN 1-B149.1 and .2 Installation Codes for Gas Burning Appliances and/
or local codes).
Before you plug in an electrical cord, be sure all controls are in the OFF posi-
tion.
For appliances equipped with a cord and plug, do not cut or remove the
ground prong. It must be plugged into a matching grounding type receptacle
to avoid electrical shock. If there is any doubt as to whether the wall recepta-
cle is properly grounded, the customer should have it checked by a qualified
electrician.
If required by the National Electrical Code (or Canadian Electrical Code), this
appliance must be installed on a separate branch circuit.
Only a power-supply cord kit rated for this appliance and marked "for use with
ranges" shall be used.
Installer - show the owner the location of the circuit breaker or fuse. Mark it for
easy reference.
Important - Save these instructions for the local electrical inspector's use.
Before installing, turn power OFF at the service panel. Lock service panel to
prevent power from being turned ON accidentally.
Be sure your appliance is properly installed and grounded by a qualified tech-
nician. Installation, electrical connections and grounding must comply with all
applicable codes.
Install a gas shutoff valve near the appliance. It must be easily accessible in
an emergency.
Leak testing must be conducted by the installer according to the instructions
in this manual.
The appliance and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing at pressures in excess
of ½ psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing
its individual manual shutoff valve during any pressure testing of the gas sup-
ply piping system at test pressures equal to or less than ½ psi (3.5 kPa)
The minimum supply pressure must be 1" water column above the manifold
pressure printed on the data plate.
English 2

Propane Gas Installation
Safety
The maximum supply pressure must not exceed 14.0 inches water column
(34.9Millibars).
:WARNING: tf the information in this manual is not followed exactly, a fire or
::explosion may result causing property damage, personal injury or death.
Do not store or use combustible materials, gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow
the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department. Instal-
lation and service must be performed by a qualified installer, autho-
rized service agency or the gas supplier.
Figure 2: Gas Precautions
This appliance has been CSA certified for safe operation up to a height of
10,000 ft. without any modifications. Exception: For use with propane the
appliance must be converted per the LP conversion instructions.
For Massachusetts installations:
• Installation must be performed by a qualified or licensed contractor,
plumber or gas fitter qualified or licensed by the state, province or region
where this appliance is being installed.
• Shut-off valve must be a "T" handle gas cock.
• Flexible gas connector must not be longer than 36 inches.
Installer - show the owner where the gas shut-off valve is located.
The propane gas tank must be equipped with its own high pressure regulator.
In addition, the regulator supplied with this unit must also be used.
The appliance is shipped from the factory for use with natural gas. It must be
converted for use with propane. A qualified technician or installer must do the
conversion.
English 3

Installation
Before You Begin
Overview
Tools and Parts Needed
Additional Parts Needed For
Hard Wire Installations
Table 1: Overview
Step Task
1. Preparation
2. Apply Foam Tape
3. Install Backwall Trim (Optional)
4. Connect Electric
5. Connect Gas Supply
6. Test for Gas Leaks
7. Test the Installation
Proceed to the sections that follow for step-by-step instructions.
Range Power Supply Cord Kit (240V -30 Amp)
Note: Not necessary for Canadian installations; Canadian units are shipped
with the power cord already installed.
Measuring Tape
Phillips Head Screwdriver
1-1/4" (31.8 mm) Wrench
Pencil
T-20 Torx Screwdriver
Screws (2) and Anchors (2) for Anti-Tip Bracket (Style will vary depending on
mounting surface)
Level
Drill and Drill Bit
Soapy Water
Pipe Wrench
Teflon Tape
Channel Lock Pliers
Gas Leak Test Solution
Gas Supply Line
Gas Shut Off Valve
Safety Gloves and Goggles
Tape (Optional)
Cloth or Cardboard (Optional - to Protect Floor)
• Flexible Conduit
• Torque Wrench
• Note: Power Supply Cord Kit Not Necessary For Hard Wire Installations
English 4

Parts Included
General Information
• Anti-Tip Bracket
• Foam Tape
• Backwall Trim
• Screws for Backwall Trim (2)
• Terminal Lugs (For Use With Hard Wire Installations)
Note: not necessary for Canadian installations
Installation
Overall Dimensions
Level
Preparation
Prepare Unit
Table 2: Overall Dimensions
Dimension Inches Centimeters
Height 36" 91.44 cm
Width 31" 78.74 cm
Depth 25 5/8" 65.09 cm
For best results, cabinets, countertops walls and floors in the installation location
should be as level and plumb as possible. Variance may cause damage to coun-
tertops and floors during installation, could jeopardize the seal around the cooktop
and may adversely affect cooking and baking performance.
Remove all packaging material and discard.
_ARNING:Remove all tape and packaging before using the appliance. Destroy
the packaging after unpacking the appliance. Never allow children to
play with packaging material.
Tip:
Place the range on a piece of the cardboard to protect floors.
Remove drawer and set aside.
1. Pull drawer all the way out.
2. Locate locking clips on the rails, one on each side.
3. Push up on the clip on the left rail. Pull the drawer out until clip locks into
place.
4. Push down on the clip on the right rail. Pull the drawer out until clip locks into
place.
5. Pull the drawer straight out and set aside.
6. Push rails into range.
English 5

Installation
Remove oven door and set aside.
WARNING:When removing the door:
• Make sure oven is cool and power to the oven has been turned off before removing the door. Failure
to do so could result in electrical shock or burns.
• The oven door is heavy and fragile. Use both hands to remove the oven door. The door front is glass.
Handle carefully to avoid breaking.
• Grasp only the sides of the oven door. Do not grasp the handle as it may swing in your hand and
cause damage or injury.
• Failure to grasp the oven door firmly and properly could result in personal injury or product damage.
• To avoid injury from hinge bracket snapping closed, be sure that both levers are securely in place
before removing door. Also, do not force door open or closed - the hinge could be damaged and
injury could result.
1. Be sure to read the above WARNING before attempting to remove oven door.
2. Open the door all the way.
3. Flip levers on hinges (one on each side) toward you.
Electrical Requirements
Figure3: Hinge Positions
4. Close the door until it stops. It will be about half-
way open.
5. Holding the door firmly on both sides and using
both hands, pull the door straight out of the
hinge slots. Hold firmly, the door is heavy.
6. Place the door in a stable location.
Refer to data plate for more information. See "Product Data Plate" on page 24 for
data plate location.
We recommend that the range be installed with a power cord set (not supplied).
The electrical rating of the power cord set must be 120/240 volt, 30 amperes mini-
mum. The power cord set shall be marked "For Use with Ranges." Always use a
new power cord.
Note:
In Canada, the range is shipped from the factory with the range cord
already installed.
English 6

Gas Requirements
Installation
Ranges are dual rated for use on either 120/240 VAC or 120/208 VAC. Check the
data plate for the kW rating. Reference the kW rating in the table below to deter-
mine amperage requirements.
Table 3: Electrical Specifications
kW Rating Hz Amps Req'd
120/240V 120/208V
6.2 4.8 60 30
The electrical outlet must be located in the shaded space shown in "Gas Supply
Line and Electrical Outlet Placement" on page 8.
Verify that wiring to house is adequate
Contact your local utility company to verify that the present electric service to your
home is adequate. In some instances, the size of the wiring to the house and ser-
vice switch must be increased to handle the electrical load demanded by the
range.
Most wiring codes require a separate circuit with separate disconnect switch and
fuses either in the main entrance panel or in a separate switch and fuse box.
The range requires a minimum of a three wire 120/240 or 120/208 volt, 30 AMP,
60 Hz AC circuit. Check local codes for proper amperage ratings. A four wire con-
nection is preferred.
Most local building regulations and codes require that electrical wiring be done by
licensed electricians. Be sure to install your range according to the electric codes
in place in your region.
,_ CAUTION:Make certain that gas shutoff valve and all burner controls are in the
OFF position before beginning.
Shut off main gas supply valve before disconnecting the old range and leave it off
until the new hook-up has been completed. Don't forget to relight the pilot on
other gas appliances when you turn the gas back on.
English 7

Installation Thegassupplylineandelectricaloutletmustbelocatedintheshadedspaceas
showninFigure4:GasSupplyLineandElectricalOutletPlacement.
131/8"
(333mm) (96mm)
30"
(762 ram) 41/2"
114.3rnrn
Figure 4: Gas Supply Line and Electrical Outlet Placement
If not already present, install gas shut off valve in an easily accessible location.
Make sure all users know where and how to shut off the gas supply to the range.
Note:
The installer should inform the consumer of the location of the gas
shutoff valve.
Cabinet Requirements
Important note for LP users
The range is shipped from the factory for use with natural gas. For use with pro-
pane (LP) gas, your range must first be converted using the LP conversion kit.
This unit is designed for installation near adjacent walls and projecting surfaces
constructed of combustible materials. Prepare the countertop and cabinets as
shown in Figure 5: Cutout Requirements - Typical Installation.
Allow a minimum of 30 inches between cabinets where range is to be installed 1.
23 1/16"
(585.4 mm)
Figure 5: Cutout Requirements - Typical Installation
English 8

Installation
Note:
Theslide-inrangecanalsoreplaceafreestandingrange.Inthis
case,verifythattheopeningisatleast30inches.
Figure 6: Cutout Requirements - Replacing a Free-Standing Model
1
30in (76.2 cm )
0 min. centered
4in (10.2 cm 30in (76.2 cm) rain.
min > |1 _c::::3__, .<
J
no clearance required (12 mm clearance from
range sidewalt to cabinet required in Canada.)
0
4in (10.2 cm)
min 4
Figure 7: Cabinet Preparation
Required Clearance I
_hL ARNING:
To eliminate the risk of burns or fire by reaching over heated surface
units, cabinet storage space located above the surface units should
be avoided. If cabinet storage is to be provided, the risk can be
reduced by installing a hood that projects horizontally a minimum of 5
inches beyond the bottom of the cabinet.
1.In Canada, a clearance of 12 mm from range sidewall to cabinet is required.
1. Instructions were determined using standard American cabinets. Standard base cabinets mea-
sure 36" high x 24" deep. Cabinets over the cooking surface and cabinets adjacent to those over
the cooking surface measure 13 inches deep from backwall. If nonstandard cabinets are used,
care should be taken to alter dimensions accordingly.
English 9

Installation
Prepare Walls and Floor
Countertop Requirements
Mounting Requirements
From cooktop to materials above: There must be a minimum clearance of 30
inches between the top of the cooking surface and the bottom of an unprotected
wood or metal cabinet. See Figure 7: Cabinet Preparation.
24 inches is acceptable when the bottom of the wood or metal cabinet is protected
by (a) not less than 1/4" of flame retardant material which must be covered with
(b) not less than No. 28 MSG sheet metal, 0.015 inch stainless steel' or 0.024 inch
aluminum or copper.
From range walls to adjacent materials: See Figure 7: Cabinet Preparation. No
clearance is required from unit walls to adjacent vertical combustible walls on
rear, right or left. 1
Clearance from range top to adjacent vertical walls must be at least 4".
Note:
Some cabinet finishes cannot survive the temperatures allowed by
safety standards, particularly self-cleaning ovens; the cabinets may
discolor or stain. This is most noticeable with laminated cabinets.
Seal any holes in the walls or floor. Remove any obstructions (extra electrical or
gas connections, etc.) so that range will rest against wall properly.
Countertops must be smooth and level.
Install Anti-Tip Bracket
1. Measure to locate bracket position as shown in See Figure 8: Anti-Tip
Bracket.
2. Secure bracket with 2 screws adequate for mounting surface (i.e., for wood
floor use wood screws, for concrete floor use concrete anchors and screws).
rearwalt
cabinet walt
Ventilation Recommendations
device
flush against
cabinet watt
/
Figure 8: Anti-Tip Bracket
We strongly recommend the installation of a ventilation hood above this appli-
ance. For most kitchens a certified hood rating of not less than 300 CFM is recom-
mended. The range hood must be installed according to instructions furnished
with the hood.
English 10
1. In Canada, a clearance of 12 mm from range sidewall to cabinet is required.

Installation Procedure Installation
Apply Foam Tape
Install Backwall Trim
Apply foam tape to underside of cooktop trim in one continuous piece.
Note:
This step is only required if the countertop does not connect behind
the range (i.e.; when replacing a free-standing range). See "Cabinet
Requirements" on page 8 for more information
Install 2 screws through holes in trim and in range backwall. See Figure 9: Back-
wall Trim Strip and Figure 10: Install Backwall Trim Strip
Backwall
Trim Strip
Figure 9: BackwallTrim Strip
Connect Electric
Back of Range
Figure 10: Install BackwallTrim Strip
There are two possible electrical connections:
1. Four wire range cord
English 11

Installation 2. Threewirerangecord
Thefourwirerangecordconnectionistherecommendedmethod,butwherelocal
codespermit,threewireconnectionsarealsoacceptable.
Note:
InCanada,therangeisshippedfromthefactorywiththerangecord
alreadyinstalled.Continueto"ConnectGasSupply"onpage16.
Install Strain Relief
For installations other than those in Canada, connect the range cord at the termi-
nal block (See next page for detailed instructions). Access the terminal block by
removing the cover in the lower right hand corner of the range back panel.
Place strain relief in knockout below terminal block. See Figure 11: Strain Relief
Knockout.
_ WARNING:
The strain relief provided with your range cord must be properly
installed.
Strain reliefs vary. Carefully read and follow the instructions included
with your strain relief.
1. In the knockout panel below the terminal block, remove the knockout that fits
your strain relief.
2. Feed range cord through hole and strain relief up to terminal block. Allow for
slack in the cord between the strain relief and terminal block.
3. Once cord length/slack has been adjusted, attach strain relief per instructions
included with strain relief.
Figure 11: Strain Relief Knockout
Tip:
The knockout panel below the terminal block can be removed from
the range to install the strain relief: Remove knockout panel from
range, install strain relief in panel and reattach. DO NOT remove
entire range back panel.
English 12

Installation
WARNING:
Risk of Electric Shock or Fire. Frame grounded to neutral through a
ground strap. Grounding through the neutral conductor is prohibited
for new branch-circuit installations (1996 NEC), mobile homes, and
recreational vehicles, or in an area where local codes prohibit
grounding through the neutral conductor.
For installations where grounding through the neutral conductor is
prohibited, (a) disconnect the link from the neutral, (b) use grounding
terminal or lead to ground unit, (c) connect neutral terminal to lead
branch circuit neutral in usual manner (when the appliance is to be
connected by means of a cord kit, use 4-conductor cord for this pur-
pose).
Use only cord kits rated 125/250 volts (minimum), 30 amperes and
labeled "For Use with Ranges". Strain relief provided with cord must
be installed per instructions included with cord.
3=WIRE HOOK UP 4=WIRE HOOK UP
Four Wire Range Cord Connection
(Recommended Method)
Figure 12: Grounding Requirements
_ ARNING:
To prevent electrical shock, the grounding prong on the range cord
should not be cut or removed under any circumstances, tt must be
plugged into a matching grounding type receptacle and connected to
a correctly polarized 240- Volt circuit. If there is any doubt as to
whether the wall receptacle is properly grounded, have it checked by
a qualified electrician.
1. Disconnect electrical power at breaker box.
2. Remove the terminal block cover to expose the terminal block.
Figure 13:4 Wire Connection
English 13

Installation Removetopnut,starwasher,androundwasherfromeachpost.
Note:
DONOTremovelastroundwasher,lastnutorinternalwiringleads.
.
5. Remove screw from bottom end of ground strap.
Remove ground strap from center post, rotate so that wide end is at top and
attach wide end to range through hole below junction box. Attach green wire
on top of ground strap. Tighten Screw.
green ground screw
ground wire
ground strap
Figure 14: Four Wire Range Cord Connection - GroundStrap and Wire
6. Attach red wire, round washer, star washer and nut IN THIS ORDER to left
post.
7. Attach white wire, round washer, star washer and nut IN THIS ORDER to cen-
ter post.
8. Attach blackwire, round washer, star washer and nut IN THIS ORDER to right
post.
/
red white black
Figure 15: Four Wire Range Cord Connection (continued)
9. Tighten all connections securely and replace terminal block cover.
10. Properly secure strain relief (see previous section).
Note:
DO NOT plug in range at this time.
Three Wire Range Cord Connection The Four Wire Connection (above) is preferred, but where local codes and ordi-
nances permit grounding through neutral and where conversion to four wire is
English 14

Installation
impractical,theunitmaybeconnectedtothepowersupplyviaathreewirecon-
nection.
1. Disconnectelectricalpoweratbreakerbox.
2. Removetheterminalblockcovertoexposetheterminalblock.
Figure 16: Terminal Block
3. Remove top nut, star washer, and round washer from each post.
Note:
DO NOT remove last round washer, last nut or internal wiring leads.
4. Attach white wire, round washer, star washer and nut IN THIS ORDER on top
of ground strap on center post.
5. Attach red wire, round washer, star washer and nut IN THIS ORDER to left
post.
6. Attach blackwire, round washer, star washer and nut tN THIS ORDER to right
post.
s/ black
groundstrap white
red
Figure 17: Three Wire Connection
English 15

Installation 7. Tightenallconnectionssecurelyandreplaceterminalblockcover.
/
green ground screw
Figure 18: Completed Three Wire Range Cord Connection
8. Properly secure strain relief. See "Install Strain Relief" on page 12 for detailed
instructions.
Note:
DO NOT plug in range at this time.
Connect Gas Supply
Important note for LP users
Flexible Connector Method
Shut off main gas supply valve before disconnecting the old range and leave it off
until the new hook-up has been completed. Don't forget to relight the pilot on
other gas appliances when you turn the gas back on.
The range can be installed using rigid pipe or a CSA International-certified flexible
metal appliance connector. If using a flexible connector, always use a new con-
nector.
Apply pipe joint compound or Teflon 1 tape appropriate for use with LP gas and
Natural gas around all male pipe threads to prevent leaks.
The gas connection is located below the back panel of the range. See "Gas Con-
nection Location" on page 16. It is accessible through the drawer access panel or
from the back of the range. To reach access panel, remove drawer.
Figure 19: Gas Connection Location
The range is shipped from the factory for use with natural gas. For use with pro-
pane (LP) gas, your range must first be converted using the LP conversion kit.
If using rigid pipe, skip to "Rigid Pipe Method" on page 19.
English 16
1.Teflon is a registered trademark of DuPont

Installation
Attach Connector
A/
Figure 20: FlexibleConnector Method
Table 4: Flexible Connector Method
Letter Item
A Gas Shut Off Valve
B Regulator
C Flexible Connector
1. Install male 1/2" flare adaptor at the 1/2" NPT internal thread of the range
inlet. Use a backup wrench on the elbow fitting to avoid damage.
2. Install male 1/2" or 3/4" flare union adapter on the internal thread of the man-
ual shutoff valve.
3. Connect flexible metal appliance connector.
Plug in Range Cord
1. Make sure circuit breaker is off and then plug range cord into electrical outlet.
2. Connect flexible connector at gas inlet valve.
CAUTION:
Before plug in an electrical cord, be sure all controls are in the
you
Off position.
Adjust Leveling Legs
1. Line up range in front of opening.
2. Measure back left corner of opening from floor to top of countertop.
3. Measure back left corner of range to bottom of cooktop trim. Adjust leveling
leg until this height is the same as the corner dimension.
4. Repeat in right back corner.
5. Adjust front leveling legs so that the bottom of the cooktop trim is ½" higher
than the corresponding countertop surface.
English 17

Installation
drawer
adjustableleg
Figure 21: Adjust the Front Leveling Leg
Slide Range into Opening
.
2. Plug in power cord.
Slide range into opening, being careful not to damage countertops, floors, or
the range drawer front. Do not apply pressure to cooktop when sliding into
position. Be careful not to crimp flexible connector.
Tip:
1.
.
3.
If the range does not slide easily:
Use soapy water to dampen the following pressure points:
• countertop
• foam tape
• floor under range legs
Remove drawer and oven door to prevent damage
To prevent damage to the appliance, push on the frame around
the oven cavity opening.
3. Wipe up soapy water.
Check Back of Range for Proper Installation
1. When properly installed, the cooktop trim around the back of the range will
rest lightly on the countertop.
Note:
When replacing a free-standing model, the backwall trim strip should
be flush with the wall.
.There should not be any gap between the countertop and the trim; however,
the weight of the range must not rest on the countertop. Look under the range
to verify that both back legs are resting solidly on the floor. Also verify that the
left range leg is under the anti-tip bracket.
CAUTION:
Verify that the weight of the is not resting on the countertop.
range
This could result in damage to the countertop and the appliance.
3. Ifthe back legs are not resting solidly on the floor or the left leg is not under
the anti-tip bracket, slide range out, adjust legs and slide back in.
Adjust Front of Range for Proper Installation
English 18