Bosch Rexroth IndraControl VAU 01.1 Series User manual

Operating Instructions
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VAU 01.1
UPS with Communication Interface
R911336867
Edition 02

Bosch Rexroth AG VAU 01.1
Record of Revision
Edition Release Date Notes
Edition 01 05.2012 First edition
Edition 02 04.2014 Revision
Copyright
© Bosch Rexroth AG 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
duced or given to third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this docu-
mentation and the availability of the product.
Editorial Department
Development automation systems control hardware GW (KaWa/PiGe)
RS-8e450e37a8967df20a6846a50110a45e-2-en-US-4

Table of Contents Page
1 About this Documentation..................................................................... 1
2 Product Identification and Scope of Delivery........................................ 4
2.1 Product Identification............................................................................ 4
2.2 Scope of Delivery................................................................................... 5
3 Using the Safety Instructions................................................................. 5
3.1 Safety Instructions – Structure.............................................................. 5
3.2 Explaining Signal Words and Safety Alert Symbol................................. 5
3.3 Symbols Used........................................................................................ 6
4 Intended Use.......................................................................................... 6
5 Spare Parts, Accessories and Wear Parts.............................................. 7
5.1 External 24 V Power Supply Unit........................................................... 7
5.2 USB Cable with Increased Noise Immunity for VAU 01.1U.................... 8
5.3 RS232 Cable for VAU 01.1S and VAU 01.1Z........................................... 8
5.4 End Clamp............................................................................................. 8
5.5 Wear Parts............................................................................................. 8
6 Ambient Conditions............................................................................... 9
7 Technical Data....................................................................................... 9
7.1 VAU 01.1U/VAU 01.1S............................................................................ 9
7.1.1 Degree of Protection and Weight.......................................................... 9
7.1.2 Input and Output Voltage.................................................................... 10
7.2 VAU 01.1Z............................................................................................ 11
7.2.1 Degree of Protection and Weight........................................................ 11
7.2.2 Input and Output Voltage.................................................................... 12
8 Standards............................................................................................ 13
8.1 Used Standards VAU 01.1U and VAU 01.1S......................................... 13
8.2 Used Standards VAU 01.1Z.................................................................. 13
8.3 CE Marking........................................................................................... 15
8.3.1 Declaration of Conformity .................................................................. 15
8.4 UL/CSA Certified................................................................................. 15
VAU 01.1 Bosch Rexroth AG
Table of Contents
DOK-SUPPL*-VAU*01.1X**-IT02-EN-P I

Page
9 Interfaces............................................................................................. 16
9.1 Connector Panel.................................................................................. 16
9.2 24 V Voltage Connection...................................................................... 17
9.3 VAU 01.1S and VAU 01.1Z – Serial Interface XCOM1.......................... 18
9.3.1 General Information............................................................................. 18
10 Assembly, Disassembly and Electrical Installation.............................. 18
10.1 Installation Notes................................................................................. 18
10.2 Housing Dimensions............................................................................ 19
10.3 Mounting.............................................................................................. 20
10.4 Disassembly......................................................................................... 21
10.5 Electrical Wiring................................................................................... 22
10.5.1 Connecting the DC 24 V to UPS and Panel PC or Control Cabinet
PC........................................................................................................ 22
10.5.2 VAU 01.1Z – Connecting the 115/230 VAC Voltage Supply................. 24
10.5.3 VAU 01.1U – Connecting the Panel PC or Control Cabinet PC to
XUSB In................................................................................................ 26
10.5.4 VAU 01.1S and VAU 01.1Z – Connecting the Panel PC or Control
Cabinet PC to XCOM1......................................................................... 27
10.6 Overall Connection Scheme................................................................ 29
11 Commissioning.................................................................................... 30
12 Device Description............................................................................... 32
12.1 General Information............................................................................. 32
12.2 Software.............................................................................................. 33
12.3 Operating and Display Components.................................................... 33
12.4 Operating and Error Display................................................................ 34
12.5 Fuse F1................................................................................................ 35
12.6 Rotary Switch S1................................................................................. 36
12.6.1 General Information............................................................................. 36
12.6.2 Timing Depending on the Position of S1 Rotary Switch...................... 36
12.6.3 Timing Depending on the Position of Rotary Switch S1 and Settings
in the UPS-NT Control Software.......................................................... 37
13 Error Causes and Elimination.............................................................. 38
14 Maintenance........................................................................................ 39
14.1 General Information............................................................................. 39
Bosch Rexroth AG
Table of Contents VAU 01.1
II DOK-SUPPL*-VAU*01.1X**-IT02-EN-P

Page
14.2 Regular Maintenance Tasks................................................................. 39
14.3 VAU 01.1U and VAU 01.1S – Exchanging the Battery........................... 39
14.4 VAU 01.1U and VAU 01.1S – Storage................................................... 44
15 Ordering Information........................................................................... 45
15.1 Accessories and Spare Parts............................................................... 45
15.2 Type Code............................................................................................ 45
16 Disposal............................................................................................... 46
16.1 Take-Back............................................................................................. 46
16.2 Packaging............................................................................................. 47
16.3 Batteries and Accumulators................................................................. 47
17 Service and Support............................................................................ 47
Index.................................................................................................... 49
VAU 01.1 Bosch Rexroth AG
Table of Contents
DOK-SUPPL*-VAU*01.1X**-IT02-EN-P III

Bosch Rexroth AG VAU 01.1
IV DOK-SUPPL*-VAU*01.1X**-IT02-EN-P

1 About this Documentation
Overview – target groups and product phases
The activities, product phases and target groups that refer to the present docu-
mentation are marked in red color in the following figure.
Example:
In the product phase "Mounting (assembly/installation)", the "mechanic/electri-
cian" can execute the activity "install" using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanic and electrical installation in a safe way and on how to
commission the device.
Required qualifications: Individual who is able to assess the tasks assigned and
identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
Scope
These operating instructions apply for the following UPS:
VAU 01.1 Bosch Rexroth AG
About this Documentation
DOK-SUPPL*-VAU*01.1X**-IT02-EN-P 1/53

●VAU 01.1U (UPS with USB interface and integrated battery, type designation
code VAU01.1U-024-024-240-NN, parts number R911171024)
●VAU 01.1U (UPS with RS232 interface and integrated battery, type designa-
tion code VAU01.1S-024-024-240-NN, parts number R911307090)
●VAU 01.1Z (UPS with RS232 interface and integrated 24 V power supply unit,
type designation code VAU01.1Z-Z24-024-60-NN, parts number R911170329)
The type designation code specifications are located on the type plate of the de-
vice (see chapter 2.1 "Product Identification" on page 4and chapter 15.2
"Type Code" on page 45).
Further documents
Title Partnumberanddocumenttype
RexrothIndraControl
VAP01
PowerSupplyUnit
R911339613
OperatingInstructions
Tab. 1-1: Power supply unit documentation
VAU 01.1U:
Title Partnumberanddocumenttype
RexrothIndraControl
VPP16.3/40.3/60.3
PanelPC
R911339626
OperatingInstructions
RexrothIndraControl
VSPxx.3
PanelPC
R911337705
OperatingInstructions
RexrothIndraControl
VPB40.3
ControlCabinetPC
R911336750
OperatingInstructions
RexrothIndraControl
VDevices
OperatingSystems
R911343901
ProjectPlanningManual
Tab. 1-2: Further documents for the VAU 01.1U
Bosch Rexroth AG
About this Documentation VAU 01.1
2/53 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P

VAU 01.1S:
Title Partnumberanddocumenttype
RexrothIndraControl
VPP21.1
PanelPC
R911305199
ProjectPlanningManual
RexrothIndraControl
VPP21.2
PanelPC
R911323258
ProjectPlanningManual
RexrothIndraControl
VSB40.1
ControlCabinetPC
R911310079
ProjectPlanningManual
RexrothIndraControl
VSP16.1/40.1
ControlCabinetPC
R911308264
ProjectPlanningManual
Tab. 1-3: Further documents for the VAU 01.1S
VAU 01.1Z:
Title Partnumberanddocumenttype
RexrothIndraControl
VPP21.1
PanelPC
R911305199
ProjectPlanningManual
RexrothIndraControl
VPP21.2
PanelPC
R911323258
ProjectPlanningManual
Tab. 1-4: Further documents for the VAU 01.1Z
Terms and Abbreviations
Designation Explanation
UPS UninterruptiblePowerSupply.TheUPSisusedfortimely-limitedvolt-
agesupplyoftheconnecteddeviceifthevoltagesupply(DC24V)
fails.
UPStime TheUPStimeisthetimeperiodinwhichtheconnecteddeviceisprovi-
dedwithoutputvoltageoftheUPS–afterswitchingoffoftheinput
voltage.
UPSoperation SignaltotheconnectedPCthattheUPSisinthebuffermodeandthat
thesupplyvoltage"24VOut"switchesoffafterasettime.
VAU 01.1 Bosch Rexroth AG
About this Documentation
DOK-SUPPL*-VAU*01.1X**-IT02-EN-P 3/53

Timedelay Thistimedelaypreventsthat"UPSoperation"issignalledtothecon-
nectedPCandinitiatedduringthefirst120secondsafterswitchingon
iftheinputvoltageisswitchedoffwithinthese120seconds.
UPS-NTControlsoftware TheUPS-NTcontrolsoftwareisusedtomonitorandcontroltheUPS.
ThesoftwarehastobeinstalledonthePC,towhichtheUPSisconnec-
ted.
Shutdowndelaytime The"ShutdownDelayTime"isthetimewhichtheshutdownofthecon-
nectedPCisdelayed,whichissetintheUPS-NTsoftware.Theuser
canbackupthedataduringthistime.
Shutdown ShutdownofthePC
USB UniversalSerialBus.Serialbussystemtoconnectacomputertoexter-
naldevices
Tab. 1-5: Terms and abbreviations used
Customer feedback
Customer requests, comments or suggestions for improvement are of great im-
portance to us. Please email your feedback on the documentations to Feed-
[email protected]. Directly insert comments in the elec-
tronic PDF document and send the PDF file to Bosch Rexroth.
2 Product Identification and Scope of Delivery
2.1 Product Identification
The type plate is located on the upper side of the device.
6
5
4
12
3
7
89
10
11
14
13
U IN 24VDC OUT 24VDC
MNR: R911171024 GA1
7261
IND.CONT.EQ 17YB
15
12
VAU01.1U-024-024-240-NN
Bosch Rexroth Electric Drives and Controls GmbH
Bgm.-Dr.-Nebel-Str .2, 97816 Lohr a. Main
Made in Germany
IN: IN 12A OUT 10A
N:
I-C-B-H-T-V FD: 12W22
SN: 008580929
1Logotype
2Division or plant number
3Type code (type designation code)
4Part number
5State of revision
6Nominal voltage
7Nominal current
8CE mark
9Underwriters Laboratories Inc. mark
10 Designation of origin
Bosch Rexroth AG
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