Bosch Rexroth IndraControl VAU 01.1U Technical manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VAU 01.1U
UPS with USB interface
R911323872
Edition 03

Rexroth IndraControl
VAU 01.1U
UPS with USB interface
Project Planning Manual
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P
RS-63f14a7a7429dc0f0a6846a00117a35b-3-en-US-3
This documentation describes the uninterruptible power supply VAU 01.1U
with USB interface.
Edition Release Date Notes
First edition 09.2008 -
Second edition 03.2009 Revised edition (EMC)
Third edition 09.2011 Revised edition
Copyright © Bosch Rexroth AG 2011
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Control Platform GW (CS)
Note This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P
Rexroth IndraControl VAU 01.1U UPS with USB interface

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Brief Description VAU 01.1U.................................................................................................................. 5
1.2 Permitted Devices................................................................................................................................... 6
1.3 Software.................................................................................................................................................. 6
1.4 Further Documentation........................................................................................................................... 6
1.5 Steps for Commissioning........................................................................................................................ 6
2 Important Instructions on Use ....................................................................................... 7
2.1 Intended Use ......................................................................................................................................... 7
2.1.1 Introduction.......................................................................................................................................... 7
2.1.2 Areas of Use and Application.............................................................................................................. 7
2.2 Unintended Use...................................................................................................................................... 8
3 Safety Instructions for Electric Drives and Controls....................................................... 9
3.1 Definitions of Terms................................................................................................................................ 9
3.2 General Information.............................................................................................................................. 10
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 10
3.2.2 Requirements for Safe Use............................................................................................................... 10
3.2.3 Hazards by Improper Use.................................................................................................................. 11
3.3 Instructions with Regard to Specific Dangers....................................................................................... 13
3.3.1 Protection Against Contact With Electrical Parts and Housings........................................................ 13
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 14
3.3.3 Protection Against Dangerous Movements....................................................................................... 15
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 16
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 16
3.3.6 Protection During Handling and Mounting......................................................................................... 17
3.3.7 Battery Safety.................................................................................................................................... 17
3.3.8 Protection Against Pressurized Systems........................................................................................... 18
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 18
4 Technical Data............................................................................................................. 21
4.1 Degree of Protection and Weight.......................................................................................................... 21
4.2 Input Voltage and Output Voltage......................................................................................................... 21
4.2.1 Input Voltage+24 V............................................................................................................................ 21
4.2.2 Output Voltage................................................................................................................................... 21
4.3 Ambient Conditions............................................................................................................................... 22
4.4 Standards............................................................................................................................................. 22
4.4.1 Used Standards................................................................................................................................. 22
4.4.2 CE Marking........................................................................................................................................ 23
Declaration of Conformity .............................................................................................................. 23
Note for the Machine Manufacturer................................................................................................ 23
4.4.3 UL and CSA certified......................................................................................................................... 24
4.5 Wear Parts............................................................................................................................................ 24
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Page
4.6 Compatibility Test................................................................................................................................. 24
5 Dimensions, Mounting and Dismounting..................................................................... 25
5.1 Task...................................................................................................................................................... 25
5.2 Housing Dimensions............................................................................................................................. 25
5.3 Mounting and Dismounting................................................................................................................... 25
5.3.1 Mounting Notes................................................................................................................................. 25
5.3.2 Mounting............................................................................................................................................ 26
5.3.3 Dismounting....................................................................................................................................... 27
6 Operating and Display Components............................................................................ 29
6.1 Task...................................................................................................................................................... 29
6.2 Connector Panel................................................................................................................................... 29
6.2.1 General Information........................................................................................................................... 29
6.2.2 Overview of the LEDs for Operating and Error Display..................................................................... 30
6.3 Fuse F1................................................................................................................................................. 31
6.4 Rotary Switch S1.................................................................................................................................. 32
6.4.1 Position of S1 Rotary Switch............................................................................................................. 32
6.4.2 General Information........................................................................................................................... 32
6.4.3 Timing Depending on the Position of S1 Rotary Switch.................................................................... 32
6.4.4 Timing Depending on the Position of Rotary Switch S1 and Settings in the UPS-NT Control Software
........................................................................................................................................................... 33
7 Interfaces and Wiring .................................................................................................. 39
7.1 Task...................................................................................................................................................... 39
7.2 Connector Panel................................................................................................................................... 39
7.2.1 General Information........................................................................................................................... 39
7.2.2 Overview of the Connections............................................................................................................. 40
7.3 Voltage Connection.............................................................................................................................. 41
7.3.1 General Information........................................................................................................................... 41
7.3.2 Wiring the Power Connection............................................................................................................ 41
7.3.3 Wiring of the VAU 01.1U, Cable Lengths and Cable Cross-Sections............................................... 44
7.4 Interface XUSB In................................................................................................................................. 44
7.4.1 General Information........................................................................................................................... 44
8 Maintenance, Storage and Transport.......................................................................... 47
8.1 Task...................................................................................................................................................... 47
8.2 General Information.............................................................................................................................. 47
8.3 Replacing Batteries............................................................................................................................... 48
8.4 Storing the VAU 01.1U......................................................................................................................... 51
8.5 Transporting the VAU 01.1U................................................................................................................. 51
9 Ordering Information.................................................................................................... 53
9.1 Type Designation Code........................................................................................................................ 53
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Table of Contents

Page
9.2 Accessories.......................................................................................................................................... 54
9.3 Further Documentation......................................................................................................................... 54
10 Environmental Protection and Disposal ...................................................................... 55
10.1 Environmental Protection...................................................................................................................... 55
10.2 Disposal................................................................................................................................................ 55
11 Service and Support.................................................................................................... 57
Glossary VAU 01.1U.................................................................................................... 59
Index............................................................................................................................ 61
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Table of Contents

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1 System Presentation
1.1 Brief Description VAU 01.1U
The VAU 01.1U is a UPS (Uninterruptible Power Supply), which provides
power to the connected device for a limited time if the supply voltage fails
(DC 24 V).
The VAU 01.1U is able to provide the connected device with 24 V and 10 A
for max. three minutes. The communication between VAU 01.1U and con‐
nected device is realized via a USB interface (XUSB In). The VAU 01.1U
consists of the following components:
● Enclosed metal housing.
● A battery integrated in the device.
● Display and operating components on the front panel.
● Integrated burst and surge protection for the connected device.
Fig.1-1: View, VAU 01.1U with USB interface
This documentation describes only the uninterruptible power sup‐
ply (UPS) VAU01.1U-024-024-240-NN.
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System Presentation

1.2 Permitted Devices
The following permitted devices can be connected to the VAU 01.1U:
● Control cabinet PC Rexroth IndraControl VPB 40.3
● Panel PC Rexroth IndraControl VPP 16.3/40.3/60.3
● Control cabinet PC Rexroth IndraControl VSB 40.3
● Panel PC Rexroth IndraControl VSP 16.3/40.3/60.3
1.3 Software
The communication between VAU 01.1U and connected control cabinet PC
is realized via the USB interface (XUSB In). Therefore, the UPS software has
to be installed on the connected device. The installation is described in the
relevant documentation of the control cabinet PC or of the panel PC, see also
chapter 1.4 "Further Documentation" on page 6.
1.4 Further Documentation
Documentation Order code of the documenta‐
tion
Parts number
Rexroth IndraControl
VPB 40.3
DOK-SUPPL*-VPB*40.3***-
PRxx-EN-P
R911323876
Rexroth IndraControl
VPP 16.3/40.3/60.3
DOK-SUPPL*-VPP*XX.3***-
PRxx-EN-P
R911323511
Rexroth IndraControl
VSB 40.3
DOK-SUPPL*-VSB*40.3***-
PRxx-EN-P
R911323880
Rexroth IndraControl
VSP 16.3/40.3
DOK-SUPPL*-VSP*XX.3***-
PRxx-EN-P
R911323882
Fig.1-2: Further documentation for devices which are permitted for the VAU
01.1U
1.5 Steps for Commissioning
Befor using the UPS, ensure that
● the device to be connected is permitted for the VAU 01.1U,
● the required software (UPS NT Control) is installed,
● the switch positions are correct,
● the correct order for mounting, connection and cabling is kept.
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System Presentation

2 Important Instructions on Use
2.1 Intended Use
2.1.1 Introduction
The Rexroth products represent state-of-the-art developments and manufac‐
turing. They are tested prior to delivery to ensure operating safety and relia‐
bility.
If the products are not used as intended, sit‐
uations occur that can result in damage to
property and injury to persons.
WARNING
The products are designed for the use in an industrial environment and may
therefore only be used for the intended purpose. If they are not used as in‐
tended, situations causing personal injury as well as material damage can oc‐
cur.
Rexroth is not liable for damages resulting from unintended use.
In such cases, the guarantee and the right to payment of dam‐
ages resulting from unintended use are forfeited. The user alone
carries all responsibility of the risks.
Before using Bosch Rexroth products, the following requirements must be
met to ensure intended use of the products:
● Personnel who in any way, shape, form or use one of our products must
first read and understand the relevant safety instructions and be familiar
with the intended use of the products.
● If the product takes the form of hardware, then they must remain in the
original state; in other words, no structural changes are permitted. The
decompilation of software products or the alteration of source codes is
not permitted.
● Do not install or operate damaged or faulty products.
● Ensure that the products have been installed in the manner described in
the relevant documentation.
2.1.2 Areas of Use and Application
Danger of destruction of the device if not ex‐
pressly stated accessories, mounting parts
and other components, cables, lines, soft‐
ware and firmware is used.
NOTICE
The VAU 01.1U may only be used with the accessories and mounting parts
listed in this documentation. Components that are not expressly mentioned
must neither be attached nor connected. The same is valid for cables and
lines.
Operation must only be carried out with the hardware component configura‐
tions and combinations that are expressly specified and with the software and
firmware indicated and specified in the respective documentation and func‐
tional descriptions.
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Important Instructions on Use

The UPS may only be operated under the mounting and installation condi‐
tions, the position, and the ambient conditions (temperature, degree of pro‐
tection, humidity, EMC etc.) specified in the related documentation.
2.2 Unintended Use
The use of the UPS in applications other than those specified or described in
the documentation and the technical specifications is considered as "uninten‐
ded".
The UPS must not be used if
● it is exposed to operation conditions which do not correspond to the
specified ambient conditions. Operation under water, extreme tempera‐
ture fluctuations or extreme maximum temperatures is prohibited.
● the intended applications have not expressly been allowed by Bosch
Rexroth. Please read the information given in the general safety instruc‐
tions!
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Important Instructions on Use