BOSSCO X-POT 6+ User manual

OPERATION AND
MAINTENANCE MANUAL
®
+

CONTENTS
Safe Working Distance Statement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
Liability
Warranty
Copyright
General Safety Instructions
Electrical Warning Symbol
Purpose & use of this Manual
Qualifications Required, Assumptions
Appropriate Use
Supplied Goods
Transportation, Storage, Unpacking
Emergency Stop / Emergency Off
Personal Protective Equipment
Exceeding Permitted Pressure &/or Temperature Levels
Safeguards
External Forces
Electrical Equipment Inspections
Maintenance & Repair
Obvious Misuse
Product Description
Technical Data
Schematics & Component List
Operating Principles
Markings
Basic Installation Requirements
Critical Installation Requirements
Electrical
Commissioning
Control Panel BOSS® X-POT 6+
Monitoring & Parameters
MODBUS Address List
Filter Maintenance
Disassembly For Filter Replacement
To Clean & Replace the Filters
Dosing & Water Treatment Additives
To Manually dose the system with Water Treatment Additives
Bolt Tightening Notes
Electrical Checks & Inspection
Decommissioning & Dismantling
General Assembly Drawing BOSS X-POT 6+
General Access Drawing BOSS X-POT 7+
Service History
Page
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03
04
03
05
05
05
06
06
06
06
07
07
07
08
08
08
08
08
09
09
09
10
11
12
13
13
14
15
17
18
18
22
22
23
25
26
29
29
30
31
32
33
WARNING – This equipment must only be used,
maintained or serviced by trained competent engineers.
If in any doubt please do not touch this equipment. For
further advice please contact BOSS International or
your reseller for additional information and guidance.
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 2
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

5M
All magnets enclosed in vessel
Range from X-POT XP+ (Meters) Micro Tesla (µT)
0.01µT
4M 0.02µT
3M 0.02µT
2M 0.02µT
1M 0.04µT
Stood against vessel 10.11µT
SAFE WORKING DISTANCE FROM THE X-POT XP+
SIDE STREAM FILTRATION UNIT
IN THE INTEREST OF HEALTH AND SAFETY
Persons who have electra medical devices (e.g,
pacemakers, eTC.) Must not operated or handle
directly the magnets contained within the
X-POT XP+ side stream filter.
Most health organisations would suggest that anyone fitted with an electro medical
device should avoid magnetic field strengths in excess of 5 Gauss (500µT),
Although the X-POT XP+ (containing 13off rare earth magnets) will not cause any risk
when stood by the units, BOSS stipulates the following:
SAFE WORKING DISTANCE STATEMENT
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 3
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

LIABILITY
WARRANTY
Active Period:
The warranty is conditional upon the following clauses.
agreement.
are chargeable.
incorrect commissioning remain chargeable.
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 4
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COPYRIGHT
by VEXO
compensation. We reserve the right to exercise all intellectual property rights.
GENERAL SAFETY INSTRUCTIONS
safety regulations.
ELECTRICAL WARNING SYMBOL
Danger - electric current
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 5
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

PURPOSE & USE OF
THIS MANUAL
QUALIFICATIONS REQUIRED,
ASSUMPTIONS
®
APPROPRIATE USE
each unit.
SUPPLIED GOODS
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 6
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

TRANSPORTATION, STORAGE,
UNPACKING
Caution:
tipping over.
EMERGENCY STOP /
EMERGENCY OFF
PERSONAL PROTECTIVE EQUIPMENT
(PPE)
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 7
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

EXCEEDING PERMITTED PRESSURE
&/OR TEMPERATURE LEVELS
SAFEGUARDS
EXTERNAL FORCES
ELECTRICAL EQUIPMENT
INSPECTIONS
MAINTENANCE & REPAIR
The BOSS ®
(See inspection table on page 9)
BOSS
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 8
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

Task BOSS™ X-POT6+
Visual inspection of components 6 mths -
components
components
OBVIOUS MISUSE
PRODUCT DESCRIPTION
®
TECHNICAL DATA
Model Flow
Rate (l/s)
Maximum
System
Size
(litres)
Dimensions Dry
Weight
(Kg)
Wet
Weight
(Kg)
Width
(mm)
Depth
(mm)
Height
(mm)
BOSS™
X-POT6+ 1.0 86,400
Model
Circulating Pump
Reference Motor Rating Electrical Supply Current
BOSS™
X-POT6+ W 230/1/50 ~
Amps
95
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 9
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

SCHEMATICS & COMPONENT LIST
PT
PT
CLEAN
RETURN
DIRTY
FLOW
System Return
SCHEMATIC
01
02
03
04
05
06
07
08
0910
11
12
13
14
15
16
17
18
01 ISOLATING VALVE
ISOLATING VALVE
DRAIN VALVE
CHEMICAL FILL TUNDISH
ISOLATING VALVE
SWING CHECK VALVE
AUTOMATIC AIR VENT
MANUAL VENT ISOLATION VALVE
iX-2 CONTROLLER
BOSS™ X-POT 6+ VESSEL BODY
BAFFLE PLATE (INTERNAL)
CARTRIDGE FILTER (INTERNAL)
PRESSURE TRANSDUCER 2
(CLEAN RETURN)
MAGNET GRATE (INTERNAL)
CONTAINING 6 MAGNETS
PRESSURE TRANSDUCER 1
(DIRTY FLOW)
02
03
04
05
06
07
09
10
11
12
13
14
15
16
17 MAINS ON/OFF POWER SWITCH
MODBUS RS485 BMS
08
18
GRUNDFOS UPMXL 25-125
®
+
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 10
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

OPERATING PRINCIPLE
the main system return.
® ® control
FLUID FLOW DIRECTION
Isolating Valve
SCHEMATIC REFERENCE No. (Page 10)
Pressure Transducer (Dirty Flow) in Vessel
Pressure Transducer 2 (Clean Return)
Side Stream Filtration Pump
Isolating Valve
Magnetic Grate & Magnets
Baffle Plate
Cartridge Filter
BOSS™
X-POT 6+
10L
VESSEL
No. 01
No. 02
No. 07
No. 08
No. 09
04
05
06
No. 03
HYDRAULIC COMPONENTS CHART
DIRTY FLOWCLEAN RETURN
®
+
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 11
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

®
+
®
+
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 12
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

INSTALLATION
BASIC INSTALLATION REQUIREMENTS
Ensure the power supply is 230V ~ 1 N PE 50Hz via a
suitable Fused Spur .
CRITICAL INSTALLATION REQUIREMENTS
The equipment must be sited:
BOSS™ X-POT6+ vessel itself
Care must be taken when handling this equipment. Appropriate safety measures must
be in place in respect of use, handling and application of:
BOSS
BOSS
BOSS
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 13
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

ELECTRICAL CONNECTIONS
& WIRING DIAGRAM
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 14
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING
WARNING
This equipment must only be used,
maintained or serviced by trained competent
engineers. If in any doubt please do not
touch this equipment.
For further advice please contact
the BOSS technical team
for additional information and guidance.
WARNING
This equipment uses Rare Earth Magnets with
You should not use, service or work in the
close vicinity (30cm / 1ft of this equipment
electromechanical medical devices.
1. General
0.4 Bar.
®
®
®
®
Ensure the power supply to the BOSS™ X-POT6+ is 230V ~ 1 N PE 50Hz via a suitable
Fused Spur.
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 15
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

COMMISSIONING (continued)
It is important to visually inspect the electrical connections, components and conduit
serving the BOSS™ X-POT6+ unit before commencement of the operation of the unit. It is
important to visually inspect the BOSS™ X-POT6+ unit hydronic connections before
2.1. Circulation Pump
correctly.
2. Activation
®
<>
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 16
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

2. SETTING PARAMETERS
The Differential Pressure is factory set to 0.4 Bar. To reset the parameters (for example,
the pressure differential) the following sequence needs to be followed on the BOSS ®
iX- Controller. See list of parameters on previous page:
return to main screen.
3. FAULT MESSAGES
®
The BOSS ®
to the user.
FAULT
MESSAGE
X-POT6+
Operation Solution
Blocked Filter Shutdown X-POT6+
to operate
Sensor 1
Fail Shutdown
Sensor 2
Fail Shutdown
Pump Fail Shutdown the Pump
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 17
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

BOSS®iX- CONTROLLER MONITORING
Volt free contacts are provided for the following conditions. The contacts are rated 5
amp, 230v maximum
Filter On ®
Filter Pump Run
The screen scrolls: <>
®
Blocked Filter
The screen scrolls: <>
BOSS ®Sensor 1 Fail
The screen scrolls: <>
BOSS ®Sensor 2 Fail
The screen scrolls: <>
the BOSS ®Pump Fail
The screen scrolls: <>
BOSS ®iX- CONTROLLER PARAMETERS
No Parameter Default Value Range
00.4 Bar 0.0 – 1.0 Bar
10 0 = N/C 1 = N/C
2Sensor Minimum Pressure 0 Bar 0.0 – 10.0 Bar
3Sensor Maximum Pressure 30 Bar 0.0 – 10.0 Bar
Y/N
Bar/PSI
Y/N
4 N
Bar
Y
5Bar - PSI
Buzzer Enable
Current Sense
6
BOSS
BOSS
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 18
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

BOSS ®iX- CONTROLLER PARAMETERS
No Parameter Default Value Range
7 1
1.
2.
3.
4.
5.
Blocked Filter
PHX High DP -
Service Now
High DP on Coil -
Service Now
High DP on Strainer -
Service Now
High DP -
Service Now
8 0 0 = N/C 1 = N/C
9 - -
10 - -
Pressure Differential Message
ID Number
Pump Hours
Alarm Count
Preliminary Settings
Baud Rate
Word Length
Parity
Stop Bits
9600
8
NO
1
Continued on following page...
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 19
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP

X Variable
Address
40001
Type DescriptionDenomination
Pressure Sensor 1 Read Word Value of Sensor 1
40002 Pressure Sensor 2 Read Word Value of Sensor 2
40003 Current Read Word Value of current through pump
40006 Pump Relay Read Word Status of Pump Relay
40007 Filter Pump Alarm Relay Read Word Status of Pump Relay
40008 General Alarm Relay Read Word Status of General Alarm Relay
40009 Read Word Status of Buzzer
40013 Read Word Status of Filter Blocked Alarm
40014 Read Word Status of Pump Failure Alarm
40015 Read Word Status of Sensor 1 Alarm
40016 Read Word Status of Sensor 2 Alarm
40023 Read/Write Word Value of the Parameter
40024 Read/Write Word Value of the Parameter
40025 Read/Write Word Value of the Parameter
40026 Read/Write Word Value of the Parameter
40027 Read/Write Word Value of the Parameter
40028 Read/Write Word Value of the Parameter
40029 Read/Write Word Value of the Parameter
40030 Read/Write Word Value of the Parameter
40031 Read/Write Word Value of the Parameter
40032 Read/Write Word Value of the Parameter
40033 Par. Alarm Counter Read/Write Word Value of the Parameter
X Variable
Format
Filter Blocked Alarm
Buzzer
Pump Failure Alarm
Sensor 1 Alarm
Sensor 2 Alarm
Par. Pressure Diff.
Par. Alarm Relay Contact
Par. Minimum Pressure
Par. Maximum Pressure
Par. Current Sense
Par. Bar/PSI Unit
Par. Buzzer Enable
Par. Pressure Diff. Message
Par. ID Number
Par. Pump Hours
Continued on following page...
X-POT 6+®O&M Manual
Last Updated - 07/06/2023
PAGE 20
X-POT 6+®Operations &
Maintenance Manual
®
+
www.bssboss.com
[e-mail]
03330 341920
BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU
BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP