Cassese MACH 1 UNI User manual

AUTOMATIC UNDERPINNER
Inventor and World No.1 Manufacturer of
Picture Framing Machines & Consumables Since 1976
MACH 1 UNI
USER & PARTS MANUAL
Version 1 07/ 2013
Cassese®/ Communication
Z25912
READ THIS MANUAL CAREFULLY
BEFORE USING THE MACHINE

Non contractual document - Cassese France®- Document non contractuel
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1. INTRODUCTION
1.A. WORK POSITION REFERENCE 4-5
1.B. PRODUCER 6
1.C. ACCESSORIES SUPPLIED WITH
THE MACHINE 6
1.D. TECHNICAL SPECIFICATIONS OF
MACH 1 UNI 6
1.E. OPTIONS 7
1.F. GUARANTEE 7
2. SETUP
2.A. UNPACKING THE MACHINE 8
2.B. AIR LINE FITTINGS 9
2.C. CONNECTING TO THE AIR SOURCE 9
2.D. STARTING UP 10
3. ADJUSTMENTS
3.A. PROPER ADJUSTMENT OF MAGNETIC
ADJUSTABLE ROD CLAMP ASSEMBLY 11
3.B. SPECIFIC USE OF THE SPACER BARS 12
3.C. SELECTING THE STAPLING POSITION 12-13
3.D. ADJUSTING THE JOINING ANGLE 13
4. USE
4.A. MEANS OF JOINING 14
4.B. LOADING WEDGES 14
4.C. CHANGING THE SIZE OF WEDGES 15
5. CONTROLS OF THE KEYBOARD
5.A. DESCRIPTION OF SCREEN DISPLAY 16
5.B. STAPLING MODE 16
5.C. PROGRAMMING OF POSITION AND
WEDGES QUANTITIES PER POSITION 17
5.D. FILE MANAGEMENT OF STORED
POSITIONS FROM F1 TO F9 18
5.E. DESCRIPTION OF THE
STAPLING CYCLE 18
5.F. RELOADING WEDGES 19
5.G. SAFETY CLAMP 19
6. MACH 1 UNI PARAMETERS
6.A. PROCEDURE OF PARAMETERS ACCESS 20
6.B. PARAMETERS DESCRIPTION
PARAMETER 7 : VISU IN/OUT 21
PARAMETER 8 : LOCK PROGRAM 22
PARAMETER 40 : SAVE FAVORITES 22
PARAMETER 22 : SERIAL BC 23
PARAMETER 25 : BC OFCET 23
PARAMETER 26 : BC SCALE 24
7. MAINTENANCE
7.A. WARNING 25
7.B. REMOVING THE STAPLING HEAD 25
7.C. REMOVING THE SIDE PANEL 25
7.D. LUBRICATION OF THE WEDGE DRIVER
AND/OR ITS REPLACEMENT 26-27
7.E. LUBRICATION OF THE CROSSBAR 27
7.F. EXTRACTING A WEDGE CAUGHT IN
THE DISTRIBUTOR 27
7.G. REPLACEMENT OF THE WEDGE
DISTRIBUTION CHANNEL
ELASTIC CORD 28
APPENDIX
A. SPARE PARTS MACH 1 UNI 60-65
B. GENERAL EXPLODED VIEW 66
C. EXPLODED VIEW S/A TOP CLAMP
COLUMN 67
D. EXPLODED VIEW S/A SLIDING TABLE 68
E. EXPLODED VIEW S/A MECHANICAL
ASSEMBLY 69
F. EXPLODED VIEW S/A “UNI” REBATE
CLAMP 70
G. EXPLODED VIEW S/A “UNI” DISTRIBUTION
CHANNEL 71
H. EXPLODED VIEW S/A REBATE CLAMP BAR 72
I. EXPLODED VIEW S/A WEDGE DRIVER
SUPPORT 73
J. EXPLODED VIEW S/A STAPLING POSITION
ENGINE 74
K. EXPLODED VIEW S/A KEYBOARD 75
L. EXPLODED VIEW S/A COMPONENTS
DRAWER 76
M. EXPLODED VIEW S/A EXTENSION ARMS 77
MACH 1 UNI - INDEX
CONTENTS CONTENTSPAGE PAGE

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1. INTRODUCTION
1.A. WORK POSITION REFERENCE
5
6
8
9
7
10
2
1
3
4
11
13
12
Fig N°1
Fig N°2
Fig N°3
REBATE CLAMP 1
CONTROLS’ KEYBOARD 2
MAGNETIC ADJUSTABLE
ROD CLAMP ASSEMBLY 3
CROSSBAR 4
SLIDING TABLE HANDLE 5
SLIDING TABLE 6
1st BACK FENCE 7
2nd BACK FENCE 8
ANGLE ADJUSTING SCREW 9
WEDGE DISTRIBUTOR 10
WIRE FOR WEDGE
PUSHING SPRING 11
AIR PRESSURE GAUGE 12
AIR CONNECTOR 13

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PRE-CLAMP GO
ENGRAPAR
PRE-AJUSTE
Manual
/ Auto
PRE-CLAMP GO
ENGRAPAR
PRE-AJUSTE
Manual
/ Auto
24 26 28
25 27 29
PRE-CLAMP BUTTON 14
STAPLING BUTTON 15
EMERGENCY / STOP &
START BUTTON 16
SCREEN 17
POSITION NUMBER 18
WEDGE QUANTITY IN
THE POSITION NUMBER 19
POSITION ON THE
WORKING TABLE
(IN MILLIMETER) 20
FAVORITE NUMBER 21
LEFT ARROW
TO SET THE POSITION 22
RIGHT ARROW
TO SET THE POSITION 23
POSITION NUMBER BUTTON 24
WEDGE QUANTITY BUTTON 25
CLEAR BUTTON 26
MANUAL / AUTO BUTTON 27
FAVORITES RECALL BUTTON 28
FAVORITES SAVE BUTTON 29
AUTOMATIC PROGRAM LED 30
MANUAL PROGRAM LED 31
15
16
17
19
23
21
31
18
22
20
30
14

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Thanks for having purchased the MACH 1 UNI underpinner and for your trust in Cassese products.
The MACH 1 UNI benets from Cassese’s experience since 1976 in designing and manufacturing
highest quality underpinners, for which we are world-famous.
This machine will allow you to join wooden, plastic and MDF proles (patent n° 7522814). Joining
operation is carried out by using Cassese high-quality metal wedges (Masters™ “UNI”), specially
designed to perform perfect and tight frame corners.
Minimum moulding width : 5mm (13/64”) / Minimum moulding height : 7 mm (9/32”)
Maximum moulding width : 150 mm ( 5 29/32“) / Maximum moulding height : 112 mm ( 4 13/32” )
Maximum stroke between rst and last wedge (at 45°) : 190 mm (7 31/64”)
Wedge sizes : 5, 7, 10, 12 and 15 mm (5mm wedges can be red with 7mm stapling head).
3 wedge types : for softwood, hardwood & MDF. Use only Masters™ “UNI” wedges.
Machine gross weight : 90 kg (198 lbs).
Dimensions : Width 668mm (2ft 219/64’’) x Depth 589mm (1ft 113/16”) x Height 1171mm (3ft 107/64’’).
A B C
G HF
D
Z1879 Z1884 Z1885
Z25498
Z25499
Z25497
Z21525
Z21524
7mm
10mm
12mm
1 box of
10mm SW
+
1 box of
10mm HW
+
1 box of
10mm MDF
Z24703
Z25494
Z6532
A) 1 Magnetic adjustable rod clamp + 1 Locking ring pin + 1 Chevron holder + 1 Magnetic chevron
clamp + 1 Chevron rubber.
B) 4 stapling heads, each corresponding to a specic size of wedge: 7, 10, 12, 15 mm.
C) 1 box of 10mm Softwood + 1 box of 10mm Hardwood + 1 box of 10mm MDF (8,000pcs/box).
D) 1 Allen Key 2.5 mm + 1 Allen Key 4 mm+ 1 Allen Key 5mm.
E) 1 Built-in extension arms.
F) 1 Grease tube.
G) 1 Set of spacer bars for small mouldings
1.B. PRODUCER
1.D. TECHNICAL SPECIFICATIONS OF MACH 1 UNI
1.C. ACCESSORIES SUPPLIED WITH THE MACHINE
15 mm Z25500
Z25975 Z1896 Z3078

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A B C D E
FG
Z21476 + Z8247
Z25496 Z18065 Z1791 Z1783 Z25147
Z22003
A) Stapling head 5 mm.
B) Round clamp holder
C) Green round clamp.
D) Yellow round clamp.
E) Support for wedges and accessories.
F) Wedge driver.
G) Barcode reader (Contact the customer service).
One year guarantee for parts and labour against manufacturing defects. Wearing parts and those
damaged as a result of non appliance with the instructions of the present manual are excluded
from the guarantee. Loading spring and hammers are considered as wearing parts.
1.E. OPTIONS
1.F. GUARANTEE

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2. SETUP
2.A. UNPACKING THE MACHINE
Cut the both bands in order to free
the box.
Then, unscrew the four indicated screws in order to
free the MACH 1 UNI from its box.
You have to install the keyboard with the help
of these both locking screws.
After unpacking the machine, install and set
the 4 feet to level the machine.

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Advised way of tting :
Male Connector
on Machine Quick release (Q/R)
Female Air Connector
AIR SOURCE
(compressor)
Q/R US
male
connector
Standard
hose
connector
USA STANDARD
Z675 Z749
Z701
Z675 Z749
Z556
2.B. AIR LINE FITTINGS
2.C. CONNECTING TO THE AIR SOURCE
The MACH 1 UNI must be connected to the air source located on the front panel of the drawer, at
the level of air connector with an air line tting presented above.
Make sure that the air pressure on the air pressure gauge is set to 6 bars (85 p.s.i.).
If the indicated pressure is not 6 bars (85 p.s.i.) :
-Check the pressure at the air source. If pressure is correct at the air source, perform this following
procedure :
Pull up the air pressure regulator knob and
turn it (clockwise = more pressure) until the
needle of the air pressure gauge reaches 6
bars (85p.s.i.).
Unscrew the both screws of the panel of the
drawer (as shown in image) with a 3mm Allen
key. Then open the drawer to have access to
the air pressure regulator knob.

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2.D. STARTING UP
-Connect the electrical plug of the MACH 1 UNI to a grounded 220V single-phase outlet.
-Pull up the compressed air valve to ON. The air pressure gauge should show 6 bars (85 p.s.i.).
If not, correct it with the air pressure regulator knob as explained in the procedure :
2.C. Connecting to the air source.
WHEN YOU SWITCH ON THE MACH 1 UNI :
(thanks to the Switch on the EMERGENCY / STOP & START BUTTON 3)
-The screen displays “Cassese MACH-1” and “FIRMWARE 01.00”.
-If a button is engaged, the screen displays “RELEASE ALL BUTTONS & PEDAL” with the value of
the engaged button(s) until none of the buttons are engaged. It helps to detect potential trouble
before using the machine when you switch on.
-Then, the screen displays “PRESS A BUTTON OR” and “PRESS PEDAL”. It indicates the machine is
not initialized. Press a button or the pedal. The crossbar initializes itself and come back in Position
1.