BOY 22A User manual

BOY 22A INJECTION MOLDING QUICK START GUIDE
Basic Operation
VERSION 2.0
4/16/2019

TABLE OF CONTENTS
CLICK/TAP TO JUMP TO SECTION
MAIN SCREEN CYCLE DIRECT SELECTION BUTTONS
CONTROL PANEL-BOTTOM BUTTONS
ICON LEGEND
PARAMETERS TO ADJUST
MAIN GUIDE
CONTROL PANEL - SIDE BUTTONS
COLOR CHANGING GUIDE

CONTROL PANEL - SIDE BUTTONS
EJECTOR
MOVEMENT
BUTTONS
CLAMPING
UNIT
MOVEMENT
BUTTONS
DRIVE
MOTOR
BUTTONS
MANUAL,
SEMI-AUTO,
FULLY-AUTO
MODE
BUTTONS
PLASTICIZING
MOVEMENT
BUTTONS
SCREW
MOVEMENT
BUTTONS
HEATER
BUTTONS
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CONTENTS

MAIN SCREEN CYCLE DIRECT SELECTION BUTTONS
CLICK/TAP CALLOUT FOR MORE INFORMATION
1. CLAMPING
UNIT
CLOSE
2. PLASTICIZING
UNIT (NOZZLE
ADVANCE)
3. INJECTION
PROCESS
(FILLING
PHASE)
4. INJECTION
PROCESS
(HOLDING
PRESSURE-
PHASE)
5. PLASTICIZING
6. PLASTICIZING
(DECOMPRESSION)
7. CYCLE TIME
ANALYSIS
(COOLING TIME)
8. PLASTICIZING
UNIT
(RETRACT NOZZLE)
9. CLAMPING
UNIT
OPEN
10. EJECTOR
(ADVANCE /
RETURN
EJECTOR)
11. CYCLE TIME
ANALYSIS (END
OF
CYCLE)
RETURN TO TABLE OF
CONTENTS

CONTROL PANEL-BOTTOM BUTTONS
CLICK/TAP CALLOUT FOR MORE INFORMATION
SCREEN
SHOT
BUTTON
MENU
SCREEN
CLAMPING
UNIT
SCREEN
EJECTOR
SCREEN
HEATING
ZONE
SCREEN
ALARM
REPORTS
SCREEN
INFO
SCREEN
PLASTICIZING
UNIT
SCREEN
INJECTION
PROCESS/FILLING
PHASE
SCREEN
CYCLE
TIME
ANALYSIS
SCREEN
RETURN TO TABLE OF
CONTENTS

ICON LEGEND
RETURN TO TABLE OF
CONTENTS

PARAMETERS TO ADJUST
CLICK/TAP CALLOUT FOR MORE INFORMATION
COOLING
TIME
SHOT
SIZE
HOLDING
PRESSURE,
HOLDING
TIME
(PACKING)
RETURN TO TABLE OF
CONTENTS

MAIN GUIDE
RETURN TO TABLE OF
CONTENTS

1. Turn on Chiller (Side of machine)

2. Turn on Main power (Front)

3. Press KEY Icon to sign in as a Level 2 User
a. User Name: 1234
b. Password: 1234

4. Turn on both Heaters and let them reach operating
temp. Note: this process takes a while and is normal. You
can observe the process by pressing the HEATING ZONE but-
ton at the bottom of the Control Panel

5. Install the Cavity mold on the MUD insert. (Remember
not to force it!)

6. Install the Core mold on the MUD insert

7. Install Ejector Pins
a. To help do this, you may want to shine a light
through the other side to elp with placement, or even put
the pins in from the other side to ensure they are located
properly
b. Also, don’t forget the sprue ejector pin!

8. Remembertospineachpinwithyourngerssoastotest
to see if they bind. If they do not spin once inserted, change
them out as they may be bent

9. Attach the back push-plate

10. Install the large bolt onto the Core MUD insert

11. Load the MUD inserts into the MUD Frame within the ma-
chine
a. Remember: if the inserts start to bind and don’t
move easily, remove them, take a breath, and start again

12. Press and hold the Manual Mode Button for more than 3
seconds.(Youshouldseeaprogressbarll,followedby“SET-
UP MODE” at the top-right of the screen)