BrandSafway SPIDER GLAZIER 2200 User manual
Manufactured by: SafeWorks | 365 Upland Drive, Seattle, WA 98188 | Phone: (877) 774-3370 | Fax: (206) 575-6240
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25
OPERATOR’S MANUAL
SPIDER GLAZIER 2200
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 2 of 27
WARNING
• All persons operating this equipment must read and completely understand this manual.
• All persons must be thoroughly trained in the use of this equipment, its operational and safety features, and
they must also be capable of carrying out the daily inspections.
• Only authorized persons shall operate this equipment.
• Any operation in violation of these instructions is at the operator’s own risk and may result in serious
injuries.
• Keep this manual with the equipment at all times.
• Use only spare parts and recommended steel wire rope from Spider®.
• It is the responsibility of the user to determine that this equipment is suitable to be used in conjunction with
any other equipment.
• It is the responsibility of the user to determine whether this equipment, and all other components used with it,
will be in conformity with the provisions of federal, state, and local ordinances and regulations.
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 3 of 27
Table of Contents
a) Instructions for Safe Operation..................................................................................................................5
a) 1926 Subpart C: General Safety and Health Provisions, Standard 1926.20: General Safety and Health
Provisions...................................................................................................................................................6
b) 1926 Subpart C: General Safety and Health Provisions, Standard 1926.21 Safety Training and
Education ...................................................................................................................................................6
c) 1926 Subpart C: General Safety and Health Provisions, Standard 1926.28: Personal Protective
Equipment..................................................................................................................................................7
d) 1926 Subpart E: Personal Protective and Life Saving Equipment, Standard 1926.104: Safety Belts,
Lifelines, and Lanyards..............................................................................................................................7
e) 1926 Subpart H: Materials Handling, Storage, Use, and Disposal, Standard 1926.251: Rigging
Equipment for Material Handling..............................................................................................................8
f) 1926 Subpart M: Fall Protection, Standard 1926.501: Duty to have Fall Protection ................................8
g) 1926 Subpart N: Helicopters, Hoists, Elevators, and Conveyors, Standard 1926.552: Material Hoists,
Personnel Hoists, and Elevators.................................................................................................................8
h) 1926 Subpart R: Steel Erection, Standard 1926.760: Fall Protection........................................................9
a) Features of the Spider Glazier 2200.........................................................................................................10
b) Parts of the Spider Glazier 2200 ............................................................................................................. 11
a) Attaching Steering Handle.......................................................................................................................12
b) Installing Backspan..................................................................................................................................13
c) Angle Brace Installation ..........................................................................................................................14
d) Outreach Installation................................................................................................................................15
e) Counterweight Installation.......................................................................................................................16
f) Installing Tieback Locking Device ..........................................................................................................17
g) Using a Tieback........................................................................................................................................18
h) Hoist Installation......................................................................................................................................19
i) Wire Winder and Overspeed Safety Device Installation..........................................................................20
j) Reeving ....................................................................................................................................................21
...................................................................................................................................23
..............................................................................................................................24
Continued on next page C
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...............................................................................................25
a) Important Points to Note..........................................................................................................................26
b) 30-Day Inspection....................................................................................................................................26
Wire Rope Inspection Report ........................................................................................................................27
Table of Contents (Continued)
g
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 5 of 27
1. SAFETY
Before using the Spider Glazier 2200, learn the procedures described in this manual. Any operation in violation
of these instructions may result in bodily injury or death.
Every year, workers are injured, become disabled, or are killed because of carelessness or
because they did not understand how to correctly operate the equipment they were using. Do
not become one of them. Know how to use this equipment and prevent accidents.
NEVER operate equipment that you do not understand. You may cause accidents, resulting in
injury or death to you or people around you.
This instruction manual is not all inclusive. It is impossible to anticipate every conceivable way this equipment
may be used, or every hazardous situation. It is very important that you determine for yourself whether the
situation is safe. You must understand the operating characteristics of both the hoist and gantry. You must
understand how the equipment will operate in your application. Before use, you must be certain you are not
creating a situation that may endanger yourself or others, or cause damage to property. Call your supplier if
you have any questions concerning this equipment.
1. Read and understand this manual using this equipment.
2. Additional copies of this manual are available from your Spider operations center. It is the duty of the
employer to provide each operator with a copy of this manual.
3. Setup and use must comply not only with the instructions in this manual but also with federal
OSHA 29 CFR standards, as well as applicable state and local codes in force at the location of
application. It is the user’s responsibility to review applicable state or local codes or regulations
pertaining to general safety or use of this equipment, and it is the user’s responsibility to resolve any
4. The Spider Glazier 2200 is designed to be assembled by a minimum of three workers and typically
operated by three: a loader (on the lowest level), a positioner (who operates the remote from an
intermediary level above the loader) and a spotter (stationed at the hoist on the top level).
5. The Spider Glazier 2200 is designed to lift a maximum load of 2,000 lb.
6. Secure the foot-operated caster brakes before loading counterweights. The caster brakes are designed
to maintain the position of the Spider Glazier 2200 on a level surface.
Glazier 2200 on a slope.
7. The Spider Glazier 2200 is powered by a DualLift M1009 material handling hoist, which is NOT rated
for manlifting.
8. Do NOT allow personnel in the hoistway or within 10 feet on either side of it. Clearly mark and
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 6 of 27
2.
Selected portions of OSHA Code of Federal Regulations Title 29 have been reproduced in this section for the
convenience of Spider Glazier 2200 users. Spider assumes no responsibility for the accuracy, completeness, or
of Labor.
1. Section 107 of the Act requires that it shall be a condition of each contract which is entered into
that no contractor or subcontractor for any part of the contract work shall require any laborer or
mechanic employed in the performance of the contract to work in surroundings or under working
conditions which are unsanitary, hazardous, or dangerous to his health or safety.
1. It shall be the responsibility of the employer to initiate and maintain such programs as may be
necessary to comply with this part.
2. Such programs shall provide for frequent and regular inspections of the job sites, materials, and
equipment to be made by competent persons designated by the employers.
3. The use of any machinery, tool, material, or equipment that is not in compliance with any
applicable requirement of this part is prohibited. Such machine, tool, material, or equipment shall
be physically removed from its place of operation.
4.
equipment and machinery.
1. The Secretary shall, pursuant to Section 107(f) of the ACT, establish and supervise programs
for the education and training of employers and employees in the recognition, avoidance and
prevention of unsafe conditions in employments covered by the act.
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 7 of 27
1. The employer should avail himself of the safety and health and training programs the Secretary
provides.
2. The employer shall instruct each employee in the recognition and avoidance of unsafe conditions
and the regulations applicable to his work environment to control or eliminate any hazards or
other exposure to illness or injury.
3. Employees required to handle or use poisons, caustics, and other harmful substances shall be
instructed regarding the safe handling and use, and be made aware of the potential hazards,
personal hygiene, and personal protective measures required.
(a) The employer is responsible for requiring the wearing of appropriate personal protective equipment in
all operations where there is an exposure to hazardous conditions or where this section indicates the
need for using such equipment to reduce hazards to employees.
(b) Regulations governing the use, selection, and maintenance of personal protective and lifesaving
equipment are described under Subpart E below.
(a) Lifelines, safety belts, and lanyards shall be used only for employee safeguarding. Any lifeline, safety
belt, or lanyard actually subjected to in-service loading, as distinguished from static load testing, shall
be immediately removed from service and shall not be used again for employee safeguarding.
(b) Lifelines shall be secured above the point of operation to an anchorage or structural member
supporting a minimum dead weight of 5,400 lb.
(c) Lifelines used on rock-scaling operations, or in areas where lifeline may be subjected to cutting or
be used.
provide for a fall of no greater than 6 feet. The rope shall have a nominal breaking strength of 5,400
lb.
(e) All safety belt and lanyard hardware shall be dropped forged or pressed steel, cadmium plated in
shall be smooth and free of sharp edges.
(f) All safety belt and lanyard hardware, except rivets, shall be capable of withstanding a tensile loading
of 4,000 pounds without cracking, breaking, or permanently deforming.
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 8 of 27
1. Rigging equipment for material handling shall be inspected prior to use on each shift and as
necessary during its use to ensure that it is safe. Defective rigging equipment shall be removed
from service.
2. Employers must ensure that rigging equipment:
i.
manufacturer that indicate the recommended safe working load;
ii. Not be loaded in excess of its recommended safe working load as prescribed on the
iii.
of this section.
leading edges are under construction, but who is not engaged in the leading edge work, shall be
protected from falling by a guardrail system, safety net system, or personal fall arrest system. If a
guardrail system is chosen to provide the fall protection, and a controlled access zone has already
been established for leading edge work, the control line may be used in lieu of a guardrail along
the edge that parallels the leading edge.
3. Each employee in a hoist area shall be protected from falling 6 feet (1.8 m) or more to lower
levels by guardrail systems or personal fall arrest systems. If guardrail systems, [or chain, gate, or
guardrail] or portions thereof, are removed to facilitate the hoisting operation (e.g., during landing
of materials), and an employee must lean through the access opening or out over the edge of the
access opening (to receive or guide equipment and materials, for example), that employee shall be
protected from fall hazards by a personal fall arrest system.
2. Rated load capacities, recommended operating speeds, and special hazard warnings or
instructions shall be posted on cars and platforms.
3. Wire rope shall be removed from service when any of the following conditions exists:
i. In hoisting ropes, six randomly distributed broken wires in one rope lay or three broken
wires in one strand in one rope lay;
original diameter of the outside wires;
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 9 of 27
iii.Evidence of any heat damage resulting from a torch or any damage caused by contact with
electrical wires;
iv. Reduction from nominal diameter of more than three sixty-fourths inch for diameters
up to and including three-fourths inch; one-sixteenth inch for diameters seven-eights to
1. i. Operating rules shall be established and posted at the operator’s station of the hoist. Such
rules shall include signal system and allowable line speed for various loads. Rules and
notices shall be posted on the car frame or crosshead in a conspicuous location, including the
ii. No person shall be allowed to ride on material hoists except for the purposes of inspection
and maintenance.
1. Except as provided by paragraph (a)(3) of this section, each employee engaged in a steel erection
(4.6 m) above a lower level shall be protected from fall hazards by guardrail systems, safety net
systems, personal fall arrest systems, positioning device systems or fall restraint systems.
3. Be provided, at heights over 15 and up to 30 feet above a lower level, with a personal fall arrest
system, positioning device system or fall restraint system and wear the equipment necessary to be
with paragraph (a)(1) of this section.
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 10 of 27
3.
The Spider Glazier 2200 is used to lift and position curtain wall panels for installation.
Feature Function
230 V, 60 Hz, 16 A Dual Lift M1009
Material Handling Hoist
• Maximum rated load is 2,000 lb.
• Variable Frequency Drive for speeds
• Overspeed Safety Device.
• Allows single line operation to
2,000 lb.
• Variable Frequency Drive
power supply.
Pendant or Wireless Remote Control • 8 ft cord.
• Optional multiple wireless pendants.
• Emergency stop on both types of
remote control.
• Easy monitoring of emergency
stop.
• Allows operation of hoist from
multiple locations.
Adjustable Front Sheave Position • Front sheave height manually adjusts
by repositioning the outreach to one of
• Front sheave can be positioned at
18 in., 33 in., and 48 in. from leading
edge of front gantry base.
• Flexible.
• Easy to position.
Adjustable Tieback • Uses reliable, secure, Dual Lift
Inclination Safety Lock suspended
from shackle with sling link.
• Locks securely.
• Easy to position and reposition.
Heavy-Duty Dual-Lock Casters • Pin-activated Swivel Locks keep
casters in one of four positions.
• Step-on Wheel Locks prevent casters
from rolling.
• Easy to position.
• Easy to lock in place.
Stowable Outreach • Footprint in stowed position is 12 ft.
long x 4 ft. wide x 6 ft. 7 in. tall.
• Fits in standard construction
elevator.
• Easy transportation to job site.
Top Limit Switch • Striker plate below front sheave
opens shrouded switch at angle
tangent to sheave.
• Stops upward travel of load.
• Activates hoist overload safety
so load can be lowered.
• Prevents sheave damage.
• Maximum downward reach is 300 ft.
from bottom of front sheave.
• Wire winder attached to hoist.
• Allows single line operation to
2,000 lb.
• Meets ANSI 7:1 safety factor.
Uses Standard Spider
Counterweights
• Space for 50 x 50-lb counterweights
(largest capacity of counterweights
required is 2,420 lb).
• Easy to stagger-stack to
minimize pinch points.
• Readily available from Spider
service centers.
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 11 of 27
Angle
Brace
Front Gantry
Rear Gantry
Wire Winder
Hoist
Counterweights
Outreach Backspan
Top Limit
Switch
Striker Plate
Hinges
Steering
Handle
Thimble
Outreach Tilt Support
Tieback
Locking
Device
Non-Locking
Casters
Locking Casters
(2 sets inboard
sides of Gantries)
Shackle
Hook
Non-Locking
Casters
Steering Handle Bracket
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 12 of 27
Step 1:
Identify the Front Gantry (refer to Figure 1) by the
presence of the sheave between the uprights and by the
pushing handles. Ensure the Caster Brakes are on the
side of the Front Gantry that will face the Rear Gantry
(inboard side). Lock Caster Brakes.
Step 2:
Orient the Rear Gantry (refer to Figure 2) so that the
Caster Brakes are on the side of the Rear Gantry that
will face the Front Gantry (inboard side). Leave Rear
Gantry Caster Brakes unlocked at this point.
Step 3:
Remove pin from outboard shackle of Steering Handle
and place the two ears of the shackle over the pad eye at
the base of the Rear Gantry (refer to Figure 3). Replace
pin and secure in place with cotter pin.
Figure 1: Front Gantry
Front
Gantry
Sheave
Caster Brakes
Pushing Handle
Top Bolt
Figure 2: Rear Gantry
Counterweight
Post
Caster Brakes
Steering Handle
Attachment Pad Eye
Top Bolt
Steering Handle Rest
Cotter Pin
Steering Handle
Shackle
Figure 3: Steering Handle Attached
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 13 of 27
Step 1:
Remove the Top Bolt from both the Front Gantry and
the Rear Gantry.
Step 2:
Remove the two vertical screws ONLY from the Front
Gantry Support Brackets (refer to Figure 4).
Step 3:
Lift the Backspan and orient it so that the Outreach Tilt
Support is on the top of the Backspan and the Outreach
Hinge is toward the Front Gantry (refer to Figure 5).
Step 4:
Place the Backspan on the support above the Front
Gantry sheave, with the Outreach Hinge forward of the
Front Gantry.
Step 5:
Use the Steering Handle to maneuver the Rear Gantry
into position and lift the other end of the Backspan
to the top of the Rear Gantry. Refer to Figure 6 for
positioning. Reinstall the Rear Gantry Top Bolt
through both the gantry supports and the Backspan.
Step 6:
Reinstall the Front Gantry Top Bolt and the two vertical
screws from the Front Gantry Support Brackets. Do
NOT tighten until after Angle Braces have been installed
(see Step 4 on Page 14).
Outreach Tilt Support
Outreach Hinge
To Front
Tieback Locking
Device Bracket
Top Bolt
Front Gantry
Vertical Support
Bracket Screws
(shown in yellow)
Figure 4: Vertical Bolts on Front Gantry Bracket Figure 5: Backspan
Figure 6: Backspan Installed
Rear Gantry
Front Gantry
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 14 of 27
Flanged End
of Angle Brace
Square End through
Front Gantry uprights
Figure 7: Angle Brace Hardware
Nut
Washer
Bolt
Nut
Washer
Washer
Washer
Bolt
Square End of
Angle Brace
Figure 8: Angle Brace Blunt End Installed
Step 1:
Remove nuts from the screws in the square end of one
Angle Brace and insert the square end between the Front
Gantry uprights, as shown in Figure 7. LOOSELY
reinstall the nuts on the screws, as shown in Figure 8.
Step 2:
Brace up to the Backspan and reinstall the nuts and
washers on the ends of the screws once they are through
the holes in the Backspan, as shown in Figure 9.
Step 3:
Repeat steps 1 and 2 for installing the other Angle
Brace on the Rear Gantry.
Step 4:
Tighten all nuts on the Angle Braces, the Backspan Top
Bolts, and both the vertical and horizontal screws on
the Backspan Support Brackets, as shown in Figure 9.
Angle Brace Flanged End
Installed
Tighten these screws, but
do NOT make upright
walls bow in.
Figure 9: Angle Brace Installed
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 15 of 27
Step 1:
Lift the Outreach so that the lower Outreach Hinges are
adjacent to the lower Backspan Hinges, and the holes
for the pin line up.
NOTE: Do NOT tighten hinges on Outreach or
Backspan so that the distance between the upper and
Step 2:
Insert pin through lower holes and secure with hairpin
clip attached on lanyard, as shown in Figure 10.
Step 3:
Uncoil the top limit switch cable from the Outreach and
route across the Outreach and the Backspan. Secure
with tie wraps through the tie wrap holders attached to
the Outreach and Backspan.
Step 4:
Pivot the Outreach up so that the upper holes in the
Outreach Hinges line up with the upper holes in the
Backspan Hinges.
Step 5:
Insert pin through upper holes and secure with hairpin
clip attached on lanyard, as shown in Figure 10.
Step 6:
Remove tie wrap from Limit Switch lanyard so that the
shackle hangs free, as shown in Figure 11.
Step 7:
Once hoist is installed (see Page 19), connect Limit
Switch below pendant connection on the electrical box.
Top Pin in place
Figure 10: Outreach Bottom Pin
Installation and Limit Switch Power
Cord Routing
Limit Switch
and Shroud
Shackle
Tie Wrap Holders
Figure 11: Outreach Top Pin Installation
Limit Switch
Cable routing
Continues
Behind
Backspan
Bottom Pin
in place
Power Supply
Cord Connection
Pendant
Connection
Limit Switch
Connection
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 16 of 27
Each counterweight weighs 50-53 lbs.
Wear Personal Protective Equipment while loading.
Step 1:
Lock Rear Gantry Caster Brakes.
Step 2:
Gantry, as shown in Figure 12. Slide counterweight so
that the center post is toward one end of the slot.
Step 3:
Install slot in second counterweight over post. Slide
counterweight so that post is toward the opposite end
Figure 13.
Step 4:
one another to minimize pinch hazards.
Step 5:
Consult Table 1 on Page 22 for the correct number of
Step 6:
Maximum weight of
counterweights is approximately 2,420 lbs.
Figure 12: Counterweight Installation
Counterweight
Post
Post at One End of Slot
in Counterweight
Rear Gantry
Figure 13: Second Counterweight Offset from First
Counterweight
Post
Post at Other End of Slot
in Counterweight
Rear Gantry
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 17 of 27
Step 1:
shown in Figure 14.
Step 2:
Install Sling Link on Shackle.
Step 3:
Tieback Locking Device Bracket to Shackle.
Step 4:
Bolt Tieback Locking Device to Tieback Locking
Device Bracket.
Figure 14: Installing Tieback Locking Device
To Tieback Anchor
5/8" Shackle
5/8" Shackle
Sling Link
Tieback Locking Device Bracket
Tieback Locking Device
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 18 of 27
Step 1:
A site engineer must determine a suitable tieback
anchorage point. Tieback anchorage points must be
capable of resisting 4,000 lbs.
Step 2:
Tieback wire rope and cable clamps must be equal in
strength to the suspension wire rope.
NOTE: If the tieback cannot be installed at right angles
to the structure face, two tiebacks, without slack, shall
be attached to each rope-supporting device to prevent
movement in any direction.
Step 3:
Attach the tieback to the Spider Glazier 2200 at the
Tieback Locking Device, as shown in Figure 15. Pull
DOWN on the handle to insert the end of the tieback
wire rope. Once the handle is released, the tieback wire
rope will remain inside the Tieback Locking Device
until the handle is again pulled down.
Tieback Wire Rope
Pull handle DOWN
to insert Tieback
Wire Rope;
release to lock
wire rope in place.
Tieback Locking
Device
Figure 15: Using the Tieback Locking Device
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25 Page 19 of 27
NOTE: The Spider Glazier 2200 is reeved front to
back, which means the hoist must be oriented so that
the wire rope enters the Overspeed Safety Device
before it enters the hoist’s Rope Drive. Hoist weight is
approximately 160 lbs.
Step 1:
Remove the two sets of screws, washers, and nuts that
retain the resistor on the Hoist Rope Drive. Install a
Gantry Bracket on each side of the resistors, taking
Drive, as shown in Figure 16. Secure with the two sets
of hardware removed previously.
Step 2:
screws that attach both Hoist Brackets to the Backspan.
, as shown in
washer and a nut.
Step 3:
screws and lift the Hoist and Gantry Bracket to the
, as shown in
washer and a nut.
Figure 17: 1/2-inch Screws Installed
3/4-inch screws
Gantry Bracket
Backspan
Hoist Rope Drive
1/2-inch screws
Hoist Bracket
Hoist Bracket
Backspan
Figure 16: Installing Hoist Brackets
Cutout Flange Bracket
Correctly Installed
Resistor
Gantry Bracket with
Cutout Flange
Hoist Rope Drive
Electrical Control Box
Screws from
Resistors
Electrical
Control Box
Gantry Bracket
with Cutouts
Figure 18: 3/4-inch Screws Installed
703739-1 Revision D Spider Glazier 2200 Operator's Manual Issue Date: 2019-Jan-25Page 20 of 27
Step 1:
Lift the Wire Winder up to hoist rope drive and align
the screw holes on the wire winder brackets with the
lower holes on the triangular overspeed bracket, as
shown in Figure 20.
and insert into bracket. Install a second washer and a
until snug.
Step 2:
Locate the Stirrup Hole just above the triangular
overspeed bracket on the hoist’s rope drive (refer to
Figure 19). Insert the brackets for the Wire Winder
Entrance Tube into the square hole in the side of the
Hoist Rope Drive (see Figure 19). Insert M16 screw
into Stirrup hole and secure with nut.
Step 3:
Insert the tabs of the Overspeed Safety Device between
the tabs on Hoist Rope Drive as shown in Figure 21.
Step 4:
Install a washer on the end of both screws and insert
into bracket. Install a second washer and a nut on the
ends of both screws and tighten until snug.
Figure 19: Hitch Pin Removal
Figure 20: Wire Winder Installation
Wire Winder Entrance Tube
Triangular Overspeed
Bracket
Figure 21: Overspeed Safety Device Installation
Triangular Overspeed Bracket
Hoist Rope Drive
Stirrup
Hole
M16
Screw
Hole in Hoist Rope
Drive for Wire Winder
Entrance Tube Brackets
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