Brave VH9934 Instruction Manual

Owner / Operator
and Safety Manual
See
initial start-up
instructions on page one
BBrraavvee3344TToonn
Vertical / Horizontal
Log Splitter
MMooddeellVVHH99993344
Brave Products, Inc.
410 W. Broadway Ave.
Streator, Illinois 61364-0577
Phone: [phone] Fax: [phone]
E-mail: [e-mail]
Web Site: www.braveproducts.com
VH9934-01

Initial Start-up Instructions
❏❏Read all assembly, operating, and safety instructions.
❏❏Complete and return the warranty card to register your log splitter.
❏❏Write the serial number and date-of-purchase in this manual.
❏❏Assemble the log splitter.
❏❏Fill the hydraulic tank with the recommended type and quantity of oil. (See “Start-Up
Procedure” section.)
❏❏Fill the engine crankcase with the manufacturer’s recommended type and quantity
of oil. (See “Start-Up Procedure” section.)
❏❏Fill the engine fuel tank with fresh, clean, lead-free gasoline. (Do not mix oil with
gasoline.)
❏❏Bleed the air out of the cylinder before starting the log splitter. (See “Start-Up Proce-
dure” section.)
❏❏Make sure the trailer hitch of the towing vehicle is equipped with a 2 inch ball.
815-672-8861 1Brave Products, Inc.
Serial Number ______________
Date-of-Purchase ___________
Please enter the serial number and purchase
date of your log splitter in the space provided.
Keep this manual for future reference.

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Personal Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Worksite Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Log Splitting Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Refueling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preventing Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shipping List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unpacking the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
General Maintenance Check (before operating). . . . . . . . . . . . . . . . . . . . . . . . . 28
Engine Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Hydraulic Oil Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydraulic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Replacement Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydraulic Oil Specifications (non foaming). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Warranty Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Brave Products, Inc. 2815-672-8861
Important Warranty Information
To activate your Brave log splitter warranty, please fill out the information in the form below,
clip out the form on the dotted line, insert into an envelope, and mail to:
Brave Products, Inc
P.O. Box 577
Streator, IL 61364-0577
Brave Log Splitter Warranty Information - Please Print -
Model: _VH9934 SERIAL #: _________________________
OWNER’S NAME:_______________________________________________________________
ADDRESS: ____________________________________________________________________
CITY: ___________________________________ STATE: ______ ZIP: ____________________ Purchased From: _______________________________________________________________ Street Address: _________________________________________________________________ City: _______________________________________ State: _______ Zip: _________________
Your Signature: ____________________________________________ Date: _______________

815-672-8861 3Brave Products, Inc.
Accidents can often be avoided by being alert and recognizing potentially haz-
ardous situations. Any individuals operating, maintaining, or repairing prod-
ucts manufactured by Brave Products should have the necessary training,
skills, and tools required to perform these functions properly and safely. The
safety information in this manual serves as a basic guide in an attempt to pre-
vent injury or death.
Brave Products cannot anticipate every possible circumstance that might
involve a potential hazard. The warnings in this manual and on the product
itself are, therefore, not all inclusive. If tools, procedures, work methods, or
operating techniques that are not specifically mentioned by Brave Products are
used, you must satisfy yourself that they are safe for you and for others. Make
sure the log splitter will not be damaged or made unsafe by any operation,
lubrication, maintenance, or repair procedures that you choose.
DO NOT proceed, if any doubt arises about the correct or safe method of per-
forming anything found in this or other Brave Products’ manuals. Seek out
expert assistance from a qualified person before continuing.
WARNING
CALIFORNIA PROPOSITION 65
Engine exhaust from this product contains chemicals known to the State of Cal-
ifornia to cause cancer, birth defects, or other reproductive harm.
WARNING
To avoid personal injury or death, carefully read and understand all
instructions pertaining to the Brave Products’ log splitter.
Do not attempt to assemble, operate, or maintain our product without
fully understanding all our instructions and safety precautions. Do
not operate the log splitter unless you read and understand the
instructions and warnings in this manual. If any doubt or question
arises about the correct or safe method of performing anything found
in this or other Brave Products’ manuals, contact your Brave Prod-
ucts’ dealer or call the Sales and Service representatives at our main
headquarters. Proper care is your responsibility.
WARNING
Warranty
For one year from the date of purchase, Brave Products Inc. will replace for the original
purchaser or repair free of charge all parts of the Brave Products Hydraulic Log Splitter
returned to our factory PREPAID and found upon inspection by us to be faulty due to
defects in materials or workmanship.
The warranty shall not apply to any unit which has been overloaded or misused or which
has been installed, used, or operated contrary to our instructions, or which has been
repaired or altered by anyone other than our authorized representative.
We shall not be liable for any contingent liabilities arising out of the improper function of
any parts.
We make NO WARRANTY with respect to parts NOT of our manufacture, but we will
carry out the terms of the warranties of their respective manufacturers.
For commercial and rental use the warranty period is for 30 days from date of purchase.
If a service representative cannot be found in your area, call Brave Products at
[phone]. Have your model and serial number on hand before calling.
Brave Products, Inc. 42 815-672-8861

Introduction
This professional quality, VH9934 Vertical/Horizontal Log Splitter, is designed for tough
applications in both vertical and horizontal positions. With 34 tons of splitting force, a 15
second cycle time, and a 8 HP engine the VH9934 will handle most of your log splitting
needs. An attractive powder-coated finish provides the finest protection available, and
Brave’s rigid, quality-control and component testing help ensure years of productive, reli-
able service. Since 1982, the name Brave has stood for quality and reliability when it
comes to log splitters and wood processing products.
Brave Products offers the finest log splitter on the market today!
✔Rugged, heavy-duty construction for years of exceptional service.
✔Ergonomic design for use in vertical and horizontal operating positions.
✔Rigid, quality-control during manufacturing ensures greater reliability.
✔Factory testing of all major components and hydraulic tank.
✔Powder-coated finish for the best appearance and weather protection.
✔Year-round manufacturing, parts, and support.
For additional information, contact us at:
Brave Products, Inc.
410 W. Broadway Ave.
P.O. Box 577
Streator, Illinois 61364-0577
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Web Site: www. braveproducts.com
Safety
The following is a list of safety rules you must follow in order to use your log split-
ter safely.
Personal Protection
✔To avoid personal injury or death, carefully read and understand all instruc-
tions pertaining to the log splitter including the engine manufacturer’s oper-
ating and maintenance instruction manual.
✔Always wear protective gear such as safety
goggles, tight-fitting gloves without draw
strings or loose cuffs, steel-toed shoes and a
protective hearing device.
✔To prevent injury, make sure all decals are attached to the log splitter and
are legible at all times.
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Worksite Safety
✔To avoid tripping, do not leave tools, logs, or other components laying around
in the work area.
✘NEVER operate your log splitter on slippery, wet, muddy, or icy surfaces. The
location you choose should be flat, dry, and free from any tall grass, brush,
or other interferences.
✘NEVER operate the engine in an enclosed area. Exhaust fumes contain car-
bon monoxide which can be deadly when inhaled. Make sure the area is well
ventilated.
✘NEVER attempt to move your log splitter over hilly or uneven terrain without a
tow vehicle.
✘NEVER use your log splitter at night.
✔ALWAYS operate your log splitter on dry, solid, level ground.
✔ALWAYS block the wheels to prevent movement of the machine while in
operation.
Operating Safety
✔ALLOW ONLY ONE (1) PERSON TO LOAD AND OPERATE THE LOG SPLIT-
TER.
✔Allow only adults to operate the log splitter.
✔Always keep bystanders, including children and pets, at least twenty-five (25)
feet away from the work area. Only the operator should stand near the equip-
ment, and the operator should stand only within the safety zone prescribed in
this manual (see the photos on safe and unsafe operating zones in the “Oper-
ation”section.)
✔When the ram of the log splitter is in the return mode, keep your hands off the
machine —the log splitter is designed to automatically stop when the cylinder
is fully retracted.
✔ALWAYS disconnect the spark plug wire when the log splitter is not in operation.
✘Do not allow any person to operate the log splitter until they have read and
understood the safe operating instructions contained in this manual.
815-672-8861 5Brave Products, Inc.Brave Products, Inc. 40 815-672-8861
Item Part No. Description Qty 1 BR003008 Engine, Briggs 8 1 2 BR010105 Key, Engine Shaft 1 3 BR001382 Screw, Set 5/16-18 2 4 BR006001C Coupling, Engine 1 5 BR006001B Spider 1 6 BR006001D Coupling, Pump 1 7 BR020110 Flange, Engine 1 8 BR001402 Washer, Lock 8 9 BR001265 Bolt, 5/16-24 x 1”4 10 BR002002BK Key, Pump Shaft 1 11 BR002002B Pump, Hydraulic 1 12 BR001113 Element, Filter 1 13 BR001112 Casting, Head Filter 1 14 BR005061 Hose, High Pressure 1 15 BR005036 Hose, High Pressure 1 16 BR001017 Fitting, High Pressure 90°1 17 BR004117A Handle, Valve 1 18 BR004215 Pin, Cotter, 3/32 x 1/2”1 19 BR004214 Pin, Clevis, 1/4 x 1”1 20 BR004165 Master Link 1 21 BR004999 Clamp, Hose No. 1 2 22 BR005080 Hose, Low Pressure 1 x 9”1 23 BR004117 Valve 1 24 BR001052 Fitting, Straight 1
Item Part No. Description Qty 25 BR004002K Fitting, 90°Elbow 2 26 BR004119 Line, Steel 1 27 BR001209 Bolt, 5/16-18 x 3/4”4

✘Do not, under any circumstances, alter your log splitter. This equipment was
designed and engineered to be used in accordance with the operating instruc-
tions. Altering the equipment, or using the equipment in such a way as to cir-
cumvent its design capabilities and capacities, could result in serious or fatal
injury and WlLL VOID THE WARRANTY.
✘Never operate, or allow anyone else to operate, this equipment while under the
influence of medication, drugs, or alcohol.
✘Never wear loose clothing or jewelry that may get caught or become entan-
gled in the log splitter.
✘NEVER place hands or feet between log and splitting wedge or between log
and ram during the forward or reverse stroke.
✘DO NOT STRADDLE OR REACH ACROSS THE SPLITTING AREA WHEN
OPERATING THE LOG SPLITTER.
✘Do not step over your log splitter when the engine is running, because you may
trip or accidentally engage the ram.
✘NEVER attempt to load your log splitter while the ram is in motion.
✘Only use your hand to operate the control lever. NEVER use your foot, knee, a
rope, or any other extension device.
Log Splitting Safety
✔Always keep your fingers away from any cracks that open in the log during the
splitting operation.
✔ALWAYS make sure that both ends of the log you are splitting are cut as square
as possible. This will prevent the log from sliding out of position while under
pressure. Logs should be 24 inches or shorter in length.
✘NEVER try to split two logs on top of each other.
✘Never pile logs to be split in a manner that will cause you to reach across the
log splitter.
Maintenance and Repair
✔Follow all safety rules, because most accidents involving the operation, main-
tenance, or repair of products occur because the assembler/owner/operator
failed to observe basic safety rules or operating instructions.
✔ALWAYS inspect your log splitter before each use. Make sure all nuts, bolts,
screws, hydraulic fittings, hose clamps, etc. are securely tightened.
Brave Products, Inc. 6815-672-8861 815-672-8861 39 Brave Products, Inc.
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✔ALWAYS check the oil level in the hydraulic oil tank and engine reservoir.
✘NEVER operate your log splitter when it’s in need of repair or is in poor
mechanical condition.
✘NEVER tamper with the engine to run it at excessive speeds. The maximum
engine speed is preset and is within safety limits.
✘NEVER make alterations to your log splitter in any manner. Such alterations
may cause the log splitter to become unsafe and WILL VOID THE WARRAN-
TY.
✘NEVER attach a rope or extension to the control lever or add width or height to
the splitting wedge. Such ALTERATIONS may cause the log splitter to become
UNSAFE and WILL VOID THE WARRANTY.
✘ALWAYS clean the unit after each use. If possible, store the unit inside or cover
it completely, if stored outside.
Towing
✔ALWAYS check before towing to make certain your log splitter is correctly and
securely attached to the towing vehicle. Be sure that the ball hitch you are
using is the proper size for the hitch coupler on the log splitter (see “Specifi-
cation”section). Be sure the safety chains are properly hooked to the vehicle
leaving enough slack for turning.
✔ALWAYS allow for added length of the log splitter when turning, parking, cross-
ing intersections, and in all driving situations.
✔ALWAYS be careful when backing up. You could jackknife your log splitter if
care is not taken.
✔ALWAYS disconnect your log splitter from your towing vehicle before attempt-
ing to use it.
✘NEVER exceed 35 m.p.h. when towing your log splitter. Obey all state and
local regulations when towing on state and local roads and highways. Adjust
your speed for terrain and conditions as needed. Be extra cautious when tow-
ing over rough terrain, especially over a railroad crossing.
✘NEVER tow your log splitter when there is fuel in the engine’s tank.
✘NEVER allow anyone to sit or ride on your log splitter.
✘NEVER carry any cargo or wood on your log splitter.
815-672-8861 7Brave Products, Inc.Brave Products, Inc. 38 815-672-8861
Item Part No. Description Qty 1 BR021266 Weldment, Rail 1 2 BR021393 Weldment, Rail Rest 1 3 BR001304 Nut, Hex 1/2-13 8 4 BR001404 Lockwasher 1/2”8 5 BR001208 Bolt, 1/2-13 x 1-1/2”2 6 BR001493 Pin, Clevis 5/16 x 3”1 7 BR001761 Clip, Hairpin 3/32 x 1-3/4”2 8 BR014271 Casting, Slide 2 9 BR001277 Bolt, Carriage 1/2-13 x 2-1/2”6 10 BR021163 Weldment, Slide Wedge 1 11 BR001765 Pin, Clevis 1/2 x 2-3/4”1 12 BR004056 Cylinder 1 13 BR008531A Pin, Grooved 1”1 14 BR001705 Clip, Hairpin (Cylinder) 2

Refueling
✔ONLY refuel the log splitter outdoors in a clear area void of gas fumes or spilled
gasoline.
✔ALWAYS use an approved fuel container to carry gasoline.
✔ALWAYS replace the log splitter gas cap and the fuel container cap securely.
✔If gasoline is spilled, move the machine away from the area of the spill and
avoid creating any source of ignition until the spilled gasoline has completely
evaporated.
✔Take a class B fire extinguisher with you when operating the log splitter in dry
areas as a precautionary measure against possible flying sparks.
✔Always store gasoline in an approved, tightly sealed container. Store the con-
tainer in a cool, dry place. Do not store the container in a house or near any
heating appliance.
✘Do not smoke or have open flames when refueling the engine. Do
not spill fuel. If fuel should spill, quickly wipe up the spill and allow
the excess to evaporate before continuing. Make sure gasoline
soaked rags are properly disposed of.
✘DO NOT fill the gas tank while the engine is hot or running. Allow time for the
engine to cool down before refueling.
Preventing Fires
✘NEVER operate the log splitter near a flame or spark. Oil and gasoline are
flammable and can explode.
✘NEVER smoke while operating or refueling the log splitter. Gasoline, oil, and
even gas fumes can explode.
Important Notice
The log splitter is equipped with an internal combustion engine and should not
be used on or near any unimproved forest-covered, brush-covered, or grass-
covered land unless the engine’s exhaust system is equipped with a spark
arrester meeting local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the owner and/or operator.
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Assembly Instructions
Required Tools
•10”crescent wrench
•Flat head screwdriver
•Two 1/2’’ open end wrenches
•Two 9/16’’ open end wrenches
•Two 3/4”open end wrenches
•Funnel
•Pliers
Shipping List
The following chart contains the list of parts that should be shipped as part of the VH9934
Log Splitter.
815-672-8861 9Brave Products, Inc.
Qty Description
1 Base Unit (engine)1
1 Rail Unit (hydraulic cylinder)1
Hitch Assembly Parts
1 Hitch Assembly (2 inch)2
1 Bolt (3/8-16 x 3 inch)2
1 Bolt (3/8-16 x 3-1/2 inch)2
4 Flat Washers (3/8)2
2 Locknuts (3/8-16)2
2 Safety Chains2
Tongue and Front Leg Assembly
1 Tongue and Front Leg Weldment1
2 Bolts (1/2-13 x 1-1/2 inch)2
2 Lockwashers (1/2”)2
2 Nuts (1/2-13)2
Rail to Base Assembly
1 Rail Rest Weldment2
4 Bolts (1/2-13 x 1-1/2 inch)2
4 Lockwashers (1/2”)2
Qty Description
4 Nuts (1/2-13)2
1 Clevis Pin (5/16 x 3”)2
1 Hairpin Clip (3/32 x 1-34”)2
Rail Latch Assembly
1 Rail Latch (flat steel plate)2
1 Bolt (3/8-16 x 1-1/2 inch)2
1 Flat Washer (3/8)2
1 Locknut (3/8-16)2
Valve Assembly
1 Control Lever (valve)2
1 Connecting Link2
Fender Assembly
2 Fenders2
8 Bolts (5/16-18 x 1 inch)2
8 Locknuts (5/16-18)2
1On the pallet.
2In cardboard box.
Parts Section
Brave Products, Inc. 36 815-672-8861
Item Part No. Description Qty 1 BR021249 Weldment, Base 1 2 BR008301B Seal, Inside 2 3 BR008301A Bearing, Tapered Roller 4 4 BR008301 Tire, 4.8”x 8”2 5 BR008301D Washer, Thrust 2 6 BR008301F Key, Cotter 1/8”2 7 BR008301E Nut, Spindle 2 8 BR008301G Dust Cap 2 9 BR007003 Fender 2 10 BR001202 Bolt 5/16-18 x 1”4 11 BR001325 Locknut, 5/16”4 12 BR001207 Bolt, 5/16-18 x 2”4 13 BR001401 Washer, Flat 5/16”4 14 BR001402 Lockwasher 5/16”4 15 BR001303 Nut, Hex 5/16-18 4 16 BR021394 Weldment, Tongue 1 17 BR020284 Weldment, Front Leg 1 18 BR001301 Locknut 3/8-16 2 19 BR001400 Washer, Flat 3/8”4 20 BR001218 Bolt 3/8-16 x 3”1 21 BR001260 Bolt, 3/8-16 x 3-1/2”1 22 BR008508 Chain Assembly 2 23 BR008540 Coupler, Hitch 2”1
24 BR001208 Bolt, 1/2-13 x 1-1/2”2
Item Part No. Description Qty 25 BR001404 Lockwasher 1/2”2 26 BR001304 Nut, Hex 1/2-13 2 27 BR021251 Pin, Hinge 1 28 BR014188 Ear, Hinge 2 29 BR001761 Clip, Hairpin 3/32 x 1-3/4”1 30 BR001304 Locknut 3/8-16 1 31 BR014077 Plate, Vertical Latch 1 32 BR001251 Bolt 3/8-16 x 1-1/2”1 33 BR001400 Washer, Flat 3/8”4 34 BR001022 Plug, Fill Vented 1 35 BR001025 O-ring, Fill Plug 1 36 BR001345 Washer, Neoprene 5/16”4

Unpacking the Crate
1. Cut the metal banding and remove the top,
sides, ends, and protective plastic cover-
ing of the packing crate. Do not remove
the base unit or the rail assembly from the
bottom pallet at this time.
2. Carefully check the larger components on
the shipping pallet for damage. If the parts
are damaged call Brave Products at
[phone].
3. Cut all of the banding straps and open the
cardboard box to make sure all the small-
er parts have been shipped. The chart in
the “Shipping List”section provides a com-
plete list of all the parts shipped with your
log splitter. If any parts are missing call
Brave Products at [phone].
NOTE: The contents of the cardboard box
contains the hitch assembly, valve handle,
two safety chains, two fenders, rail rest
assembly, rail latch plate, and one bag of
hardware, as shown.
Brave Products, Inc. 10 815-672-8861 815-672-8861 35 Brave Products, Inc.
Item Part No. Description Qty.
1 BR002652 Decal, Notice 1
2 BR002665 Decal, Waring Engine 1
3 (NS) BR002625 Decal, VH9934 Logo 1
4 BR002555 Decal, Caution 1
5 BR002558 Decal, Warning 1
6 BR002557 Decal, Caution 1
7 BR002621 Decal, Flag 1
8 BR002521 Decal, Serial Number 1
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Assembly Procedure
Some components are very heavy
and can be damaged if mis-handled.
Also, to help prevent personal injury,
it is strongly recommended that two
(2) people work together to uncrate
and assemble the log splitter.
1. Remove and read all instructions and
safety recommendations before assem-
bling or operating this log splitter.
2. Before removing the base unit from the
pallet, remove the tongue and front leg
assembly and install it to the base unit
using two 1/2-13 x 1-1/2 inch hex head
bolts, lockwashers, and nuts. Tighten the
nuts securely. Roll the tongue/base unit
off the pallet.
CAUTION
815-672-8861 11 Brave Products, Inc.
Decals
Make sure all decals are attached to the log splitter and/or engine and
are legible at all times.
N
I
NG
AR
WARNING
Brave Products, Inc. 34 815-672-8861
(4)
(1)
(2)
(5)

3. Carefully stand the rail assembly in an
upright, vertical position.
Make sure the rail assembly is standing on
a flat, level area. If necessary, have a
helper steady the rail to prevent it from tip-
ping over. The rail assembly weighs
approximately 300 pounds and will cause
bodily injury if it falls on someone.
4. Lower the front leg and lock it into position.
Carefully align the hinge brackets in the
base unit with the holes in the rail assem-
bly.
Have someone hold the rail assembly
to prevent it from falling during this part
of the assembly.
5. Bolt the base unit to the rail assembly
using two 1/2-13 x 1-1/2 inch long hex
head bolts, lockwashers and nuts as
shown. Tighten the nuts securely.
6. Bolt the rail rest to the rail assembly using
two 1/2-13 x 1-1/2 inch long hex head
bolts, lockwashers, and nuts as shown.
Tighten the nuts securely.
WARNING
Brave Products, Inc. 12 815-672-8861
Notes
815-672-8861 33 Brave Products, Inc.

7. Bolt the rail latch plate to the base unit
using a 3/8-16 x 1-1/2 inch long hex head
bolts, flat washer, and locknut as shown.
Do not overtighten the locknut. The rail
latch should rotate freely.
8. Carefully lower the rail assembly to a hori-
zontal position.
NOTE: Block the wheels to prevent the base
unit from moving.
9. Insert the clevis pin through the rail rest
and secure it with a hair pin clip on the
opposite side.
10. Attach the hitch coupler to the end of the
tongue and front leg assembly (rear hole)
using a 1/2-13 x 3 inch long bolt, two flat
washers, and a 1/2-13 locknut. Tighten
the locknut securely.
815-672-8861 13 Brave Products, Inc.
Troubleshooting
The following section will detail procedures for checking your log splitter, should you
encounter a malfunction. Brave Products, Inc. recommends that you do not attempt to
make repairs to the log splitter. In the long run, it is better to take your log splitter to a
servicing lawn and garden dealer for repairs.
Problem: When the control handle is pushed forward (extend), the wedge does not
move.
1. Check the hydraulic tank to make sure the oil level is one inch from the top of the tank.
2. Remove the pump from the engine flange. Check the coupler, making sure the drive
keys are in place and there is no damage to the blue urethane spider.
3. Disconnect the wedge from the cylinder. Grasp the hydraulic cylinder shaft and try to
pull it out. If the rod comes out easily, you will need to rebuild or replace the cylinder.
4. Once you have determined that the engine to pump coupler is intact and the cylinder
is in good condition you will need to replace the pump.
Problem: The engine stalls when the wedge engages the wood.
1. The engine may not be properly adjusted. Take the engine to a service center for
repair and/or adjustment.
2. If all engine settings are correct, replace the pump.
Problem: The wedge moves slowly, but will split wood.
1. Replace the hydraulic system oil filter.
2. Check the oil filter housing for dirt and debris that may have obstructed the openings.
3. If the ram speed is still slow, replace the pump.
Problem: The ram will not automatically retract.
1. Check the slide rail or wedge assembly for damage.
2. Push the valve handle to the retract position. If the handle will not stay in this posi-
tion, replace the valve assembly.
Brave Products, Inc. 32 815-672-8861

Specifications
Mechanical Specifications
Slide Rail . . . . . . . . . . . . . . . . . . . . . . . . . 6 x 6 inch reinforced, heavy-duty H-beam
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High carbon steel, compound angle
Force/Tonnage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 ton
Cylinder Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 inches
Log Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 inch maximum
Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 seconds (approx.)
Operating Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical/Horizontal
Wheels & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Speed, 4.80 x 8”
Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
2”Hitch Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
Engine . . . . . . 8 HP horizontal shaft engine (Briggs & Stratton, Tecumseh, or Honda)
Hydraulic Specifications
Cylinder Size . . . . . . . . . . . . . . . . . 5 x 24 inch, clevis type cylinder with 2.0 inch rod
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 gallons
Hydraulic Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spin-on, 25 micron filter
Safety Release Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Detent, auto return
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-stage, 16 GPM
Unit Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560 lbs.
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620 lbs.
Overall Shipping Size (H x W x L) . . . . . . . . . . . . . . . . . . . . . . 31.5 x 28 x 78 inches
Replacement Filters
Replacement Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAPA 1553
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRAM PF1654
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIX 51552
Hydraulic Oil Specifications (non foaming)
Tractor Hydraulic Oil
For extremely cold weather conditions . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 10W
For extremely warm weather conditions . . . . . . . . . . . . . . . . . . . . . . . . . SAE 30W
Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dextron Ill
815-672-8861 31 Brave Products, Inc.
11. Attach the two towing safety chains to the
hitch (front hole) using a 3/8-16 x 3-1/2
inch long hex head bolt, two flat washers,
and a locknut. Tighten the locknut
securely.
NOTE: The safety chain should be installed
against the hitch assembly with the flat wash-
ers on the outside of the chain, as shown.
12. Assemble the control handle to the valve
body. First remove the cotter pin and
valve handle pin. Then, place the flat
portion of the handle into the slot of the
valve spool. Install the 3/16 x 1 inch pin
through the holes. Secure the pin with a
cotter pin (bend the cotter pin to make it
secure).
13. Install the master link through the hole in
the valve body and the hole in the handle.
Put the top master link over the protrud-
ing posts.
14. Install the master link clip over one of the
protruding posts and align the open end
with the groove on the opposite post.
Press the master link clip onto the chain
link post. Make sure the clip is securely
fastened in the grooves of the post.
Brave Products, Inc. 14 815-672-8861

15. Attach the high-pressure hose from the
filter assembly to the top valve fitting.
Securely tighten the hose fitting.
NOTE: The high-pressure hose is self-seal-
ing and does not require any type of sealing
material. Tighten the fitting with the 10 inch
crescent wrench.
16. Attach the other high-pressure hose from
the bottom valve fitting to the pump.
Securely tighten the hose fitting.
NOTE: The high-pressure hose is self-seal-
ing and does not require any type of sealing
material. Tighten the fitting with the 10 inch
crescent wrench.
17. Bolt the fenders onto the fender brackets
using two 5/16-18 x 1 inch long hex head
bolts and 5/16-18 locknuts. The fenders
are interchangeable (left or right). Posi-
tion the fender over the tire with equal
spacing in the front and back.
815-672-8861 15 Brave Products, Inc.
c. Remove the hydraulic tank fill cap and
fill the tank with the recommended
type and quantity of oil. Replace the
cap.
d. Hold the valve handle in the extend
position and pull the engine pull start
cord until the rod is fully extended.
This step pumps oil into the cylinder.
e. Replace the spark plug and spark plug
wire.
f. Start the engine and cycle the cylinder
several times.
g. Retract the cylinder and shut off the
engine.
h. Recheck the hydraulic tank to make
sure oil is filled within one inch from
the top of the tank.
Brave Products, Inc. 30 815-672-8861

18. The log splitter is now completely assem-
bled. Follow the “Start-Up Procedure”in
the following section, which adds oil to
the engine and hydraulic tank before try-
ing to start the engine.
Brave Products, Inc. 16 815-672-8861
Hydraulic Oil Change
Brave Products recommends an oil and filter change every 100 hours of operation. Refer
to the “Specifications”section in this manual for the type and quantity of oil.
Important Notice
Never run the log splitter unless the hydraulic oil tank is full.
1. Drain the cylinder.
a. Remove the spark plug wire and spark
plug to help reduce the back pressure
on the engine and to prevent it from
starting.
b. Disconnect return hose (1) from the oil
filter housing and place it in a waste oil
container. (Please properly dispose of
the waste oil per local regulations.)
c. Extend the cylinder by holding the
valve handle forward and pulling on
the engine’s pull start cord until oil
from the return line stops flowing.
2. Drain the hydraulic tank.
a. Place a waste oil container under the
inlet hose.
b. Remove inlet hose (2) from the tank.
c. Slightly raise the front of the log splitter
to completely drain the tank.
3. Refill the hydraulic tank.
a. Reconnect the inlet hose to the pump.
b. Reconnect the return hose to the oil
filter.
815-672-8861 29 Brave Products, Inc.

Start-up Procedure
Important Notice
Do not start the engine. Follow all the instructions in the “Start-up Procedure”
before operating the log splitter. Failure to follow this recommendation will
result in engine and hydraulic pump damage.
If this log splitter is purchased without an engine, the customer assumes all liabilities that
might arise from an engine that is incompatible with the design of the log splitter. Also
any unauthorized changes or modifications to the log splitter will void all warranties.
IMPORTANT: Before starting the engine, read the engine manufacturer’s operating and
maintenance instruction manual. If an engine manual was not supplied with the log split-
ter, it is your responsibility to obtain a manual. Start by contacting the store where you
purchased the log splitter. If they cannot help you, contact the engine manufacturer.
1. Fill the hydraulic tank with 9 gallons of SAE 10W tractor hydraulic oil or automatic
transmission fluid such as Dextron III. The tank is full when the oil level is one inch
from the top of the tank. Do not tighten the fill cap at this time.
2. Fill the engine’s crank case with the engine manufacturer’s recommended oil.
3. Lubricate the surface of slide rail with grease. This will help to prevent wear between
the slide plates and the slide rail.
4. Remove the spark plug wire from the engine. This prevents the engine from starting
until the hydraulic pump and cylinder are completely filled with oil. Make sure the
spark plug wire is held away from the spark plug with string or other nonconductive
material.
5. Push the valve control handle to the forward position (towards the front of the cylin-
der) with one hand and pull the engine starter cord (about 15 times) with the other
hand until the cylinder piston moves forward. (Keep everything away from the split-
ting wedge during this step.)
NOTE: Extending the cylinder piston draws the hydraulic fluid through the system and
expels any trapped air in the system.
Important Notice
If your log splitter is equipped with a factory installed engine, do not mix oil
with the gasoline. Using mixed oil/gasoline in a four cycle engine can cause
engine damage.
815-672-8861 17 Brave Products, Inc.
Inspection and Maintenance
General Maintenance Check (before operating)
The hydraulic system (hoses, cylinder, and pump) should be carefully inspected before
each use. Also inspect the mechanical parts at the same time. Make sure all hoses,
clamps, nuts, bolts, fittings, etc. are properly installed and tightened.
Do not check for leaks with your hand. Leaks can be located by pass-
ing a piece of cardboard or wood around the suspected leak and look-
ing for discoloration. High-pressure fluid escaping from a very small
hole can be almost invisible. Escaping fluid under pressure can have
sufficient force to penetrate skin, causing serious injury or even death.
If fluid is injected into your skin, it must be treated immediately by a doc-
tor familiar with this type of injury.
Always replace frayed, kinked, or cracked hoses and/or other damaged hydraulic com-
ponents with Brave Products authorized parts and components specified in the “Parts”
section of this manual. Replacement parts from secondary suppliers (not original Brave
replacement parts) can lead to product damage and/or personal injury, and will void the
warranty.
Do not remove the cap from the hydraulic tank or reservoir while the log
splitter is running. Hot oil under pressure could be expelled resulting in
serious injury.
Should it become necessary to loosen or remove any hydraulic fitting or line, be sure to
relieve all hydraulic pressure by shutting off the engine, removing spark plug wire, and
moving the valve control handle back and forth several times until no cylinder movement
is visible.
Engine Service
Refer to the engine manufacturers’manual for engine maintenance and repair.
Storage
Refer to the engine manufacturers’manual for engine storage. No special procedures
are required for the hydraulic system to store the log splitter.
CAUTION
WARNING
Brave Products, Inc. 28 815-672-8861

Be careful not to spill fuel when filling the engine. If fuel should spill,
quickly wipe off and allow the excess fuel to evaporate before continu-
ing. Fuel and fuel vapors are highly flammable and can cause personal
injury or even death when ignited.
6. Fill the engine’s fuel tank with fresh, clean, lead-free automotive gasoline.
7. Attach the spark plug wire and start the engine per the manufacturer’s instructions.
8. With the engine running, cycle the log splitter several times.
9. Push the valve control handle to the retract position and retract the cylinder piston.
The cylinder valve will automatically stop the cylinder from retracting when it reaches
the end of its stroke.
10. Check the fluid level in the hydraulic tank and add oil as needed. Replace and tight-
en the fill cap.
11. Your log splitter is now ready to use.
WARNING
Brave Products, Inc. 18 815-672-8861
g. Once the wedge reaches its full downward
travel, pull up on the control lever to the full
retract position. The splitting wedge will
automatically retract. It is not necessary to
hold the control lever as the cylinder
retracts. When the cylinder is fully retract-
ed, the control valve will automatically shift
to a neutral position.
h. DO NOT load another log or remove split
pieces until the wedge has completely
stopped and the control handle automati-
cally returns to the neutral position.
815-672-8861 27 Brave Products, Inc.