Briggs & Stratton 12L800 Series Setup guide

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PRINTED IN U.S.A.
FORM MS−2271−12/04/2007
REPLACES FORM MS−2271−09/07/2007
FILE IN SECT. 2 OF SERVICE MANUAL
12L800
Illustrated Parts List
Model Series
12L800
TYPE NUMBERS
0805 through 3104.
TABLE OF CONTENTS
Alternator 7. . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner 4. . . . . . . . . . . . . . . . . . . . . . . . .
Blower Housing/Shrouds 6. . . . . . . . . . . .
Camshaft 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Carburetor 3. . . . . . . . . . . . . . . . . . . . . . . . .
Controls 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft 2. . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Starter 7. . . . . . . . . . . . . . . . . . . . . .
Electrical 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Sump 2. . . . . . . . . . . . . . . . . . . . . . .
Exhaust System 4. . . . . . . . . . . . . . . . . . . .
Flywheel 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel Brake 7. . . . . . . . . . . . . . . . . . . . .
Fuel Supply 5. . . . . . . . . . . . . . . . . . . . . . . .
Governor Spring 5. . . . . . . . . . . . . . . . . . . .
Ignition 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kits/Gaskets 2 & 3. . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 2. . . . . . . . . . . . . . . . . . . . . . . .
Piston Group 2. . . . . . . . . . . . . . . . . . . . . . .
Rewind Starter 6. . . . . . . . . . . . . . . . . . . . . .
Valves 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−2Assemblies include all parts shown in frames. 12/04/2007
2
10
3
128
9
718
307
306
383
635
337
13 5
7
51
54
50
11
33
36
40
15A
20A
20
15
22
20
15
12
12
4A
4
847
523
287
524
525
842
9
883
1095 VALVE GASKET SET
7
45
34
35
40 45
12
9
7
3
358 ENGINE GASKET SET
883
842
617
524
163
51
20
20A
585
668
32
32A
27
26
27
25
29
28
83
743
101
721
715
24
146
741
16
43
46
374
46A
374
870
869
871
684
585
584
868
1019 LABEL KIT
1330 REPAIR MANUAL
1058 OPERATOR’S MANUAL
1319 WARNING LABEL
REQUIRED when replacing parts
with warning labels affixed.

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−3Assemblies include all parts shown in frames. 12/04/2007
3
97
117
975
133
134
94
98
617
95
130
130A
633
163
276
137
104
365
276
118 276
94 134
97
975
133
134
125
94
98
CHOKE SYSTEM
PRIMER SYSTEM
108
633
217
217
617
95
130
130A
633
127
163
276
137
104
365
276 276
125A
109
127
121 CARBURETOR OVERHAUL KIT
977 CARBURETOR GASKET SET
163
137 276
104
127
137
163
633
617
633A
276
617
633
633A
117A118A

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−4Assemblies include all parts shown in frames. 12/04/2007
4
346
836
613
81
883
163
529
970
159
443A
445A
967A
968B
425A
966A
976
300
676D676B
832B
300B
994
613B
81
836B
677677
832D
836B
836

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−5Assemblies include all parts shown in frames. 12/04/2007
5
670
190
930
240
601A
209 616
404
615
505
562
202
188
265
267
270
271
268
621
227
98A
222 222A
668
621
668
601
269
958
187
187B
187A
601
601
601
972
1059
972B
957A
957A
957B
957B

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−6Assemblies include all parts shown in frames. 12/04/2007
6
930A
930
969
604A
564A
969A
921
564
604
925
305
304
78
37
1036 EMISSIONS LABEL
921A
60
58
592
65
597
456
689
459
1210
1211
55
608

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−7Assemblies include all parts shown in frames. 12/04/2007
7
621
922
745
923
851
334
910
474
1119
356
333
789B
363
23A
455
332
1005
1160
935
310
802
853
803
544
801
783A
651
513
785
784
783
937
742
309
545
510
853
697
783A
651
513
785
784
783
937
742
510
309A

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−8Assemblies include all parts shown in frames. 12/04/2007
8
1 697324 Cylinder Assembly
2 399269 Kit−Bushing/Seal
(Magneto Side)
3K299819S Seal−Oil
(Magneto Side)
4 493279 Sump−Engine
4A 493365 Sump−Engine
(Auxilliary PTO)
5 691160 Head−Cylinder
7K∅692249 Gasket−Cylinder Head
8 695250 Breather Assembly
9K∅699833 Gasket−Breather
10 94650 Screw
(Breather Assembly)
11 691781 Tube−Breather
12 K692232 Gasket−Crankcase
13 690912 Screw
(Cylinder Head)
15 691680 Plug−Oil Drain
(Square Socket)
15A 691093 Plug−Oil Drain
(Hex Socket)
16 691454 Crankshaft
−−−−−−− Note −−−−−
691451 Crankshaft
Used on Type No(s).
0806, 1507, 1508,
1509, 1562.
691452 Crankshaft
Used on Type No(s).
0805, 1505, 1506,
2304, 2604, 3104.
20 K399781S Seal−Oil
(PTO Side)
20A K691952 Seal−Oil
(PTO Side)
(Auxiliary PTO)
22 691092 Screw
(Crankcase
Cover/Sump)
23A 691987 Flywheel
−−−−−−− Note −−−−−
691992 Flywheel
Used on Type No(s).
0805, 0806.
24 222698S Key−Flywheel
25 795429 Piston Assembly
(Standard)
(Used After Code Date
07090300).
−−−−−−− Note −−−−−
791096 Piston
Assembly
(Standard)
(Used Before Code
Date 07090400).
795430 Piston
Assembly
(.020” Oversize)
(Used After Code Date
07090300).
791325 Piston
Assembly
(.020” Oversize)
(Used Before Code
Date 07090400).
26 795431 Ring Set
(Standard)
(Used After Code Date
07090300).
−−−−−−− Note −−−−−
791098 Ring Set
(Standard)
(Used After Code Date
04031400 and Before
Code Date 07090400).
499425 Ring Set
(Standard)
(Used Before Code
Date 04031500).
795432 Ring Set
(.020” Oversize)
(Used After Code Date
07090300).
791324 Ring Set
(.020” Oversize)
(Used After Code Date
04102100 and Before
Code Date 07090400).
499427 Ring Set
(.020” Oversize)
(Used Before Code
Date 04102200).
27 691866 Lock−Piston Pin
28 499423 Pin−Piston
(Standard)
29 499424 Rod−Connecting
(Standard)
32 691664 Screw
(Connecting Rod)
32A 695759 Screw
(Connecting Rod)
(Used After Code Date
00042200).
33 262651S Valve−Exhaust
34 262652S Valve−Intake
35 691270 Spring−Valve
(Intake)
36 691270 Spring−Valve
(Exhaust)
37 694086 Guard−Flywheel
40 692194 Retainer−Valve
43 691997 Slinger−Governor/Oil
45 690548 Tappet−Valve
46 691449 Camshaft
46A 691459 Camshaft
45 690548 Tappet−Valve
50 497465 Manifold−Intake
51 K272199S Gasket−Intake
54 691650 Screw
(Intake Manifold)
55 691421 Housing−Rewind
Starter
58 280399S Rope−Starter
(Cut To Required
Length)
60 281434S Grip−Starter Rope
65 690837 Screw
(Rewind Starter)
78 691108 Screw
(Flywheel Guard)
81 691740 Lock−Muffler Screw
83 691778 Shaft−Auxiliary Drive
94 D493765 Kit−Idle Mixture
95 691636 Screw
(Throttle Valve)
KIncluded in Engine Gasket Set−Ref. No.358.
DIncluded in Carburetor Overhaul Kit−Ref. No. 121.
zIncluded in Carburetor Gasket Set−Ref. No. 977.
∅Included in Valve Gasket Set−Ref. No 1095.
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−9Assemblies include all parts shown in frames. 12/04/2007
9
97 493267 Shaft−Throttle
(Metal)
−−−−−−−Note −−−−−
696565 Shaft−Throttle
(Plastic)
98 398185 Kit−Idle Speed
(Carburetor)
98A 493280 Kit−Idle Speed
101 691623 Pin−Shaft
104 D691242 Pin−Float Hinge
108 691182 Valve−Choke
109 494218 Shaft−Choke
117 494870 Jet−Main
(Standard)
(Used After Code Date
02092900).
−−−−−−− Note −−−−−
498975 Jet−Main
(Standard)
(Used Before Code
Date 02093000).
117A 498976 Jet−Main
(Standard)
(Used After Code Date
96060200).
−−−−−−− Note −−−−−
496063 Jet−Main
(Standard)
(Used Before Code
Date 96060300).
118 497315 Jet−Main
(High Altitude)
(Used After Code Date
02092900).
−−−−−−− Note −−−−−
496495 Jet−Main
(High Altitude)
(Used Before Code
Date 02093000).
118A 498977 Jet−Main
(High Altitude)
(Used After Code Date
96060200).
−−−−−−− Note −−−−−
497315 Jet−Main
(High Altitude)
(Used Before Code
Date 96060300).
121 498260 Kit−Carburetor
Overhaul
125 698444 Carburetor
(Primer System)
125A 498964 Carburetor
(Choke System)
(Used After Code Date
96060200).
−−−−−−− Note −−−−−
497353 Carburetor
(Choke System)
(Used Before Code
Date 96060300).
127 D694468 Plug−Welch
130 691203 Valve−Throttle
−−−−−−− Note −−−−−
696564 Valve−Throttle
(Used With Plastic
Throttle Shaft)
130A 691181 Valve−Throttle
133 398187 Float−Carburetor
134 D398188 Kit−Needle/Seal
137 Dz693981 Gasket−Float Bowl
146 690979 Key−Timing
159 691753 Bracket−Air Cleaner
Primer
163KDz272653 Gasket−Air Cleaner
187 791766 Line−Fuel
(Cut to Required
Length)
187A 791873 Line−Fuel
(Molded)
187B 791891 Line−Fuel
(Includes Filter)
(Used After Code Date
05063000).
−−−−−−− Note −−−−−
692042 Line−Fuel
(Includes Filter)
(Used Before Code
Date 05070100).
188 690877 Screw
(Control Bracket)
190 690940 Screw
(Fuel Tank)
202 691829 Link−Mechanical
Governor
209 691292 Spring−Governor
−−−−−−− Note −−−−−
691835 Spring−
Governor
Used on Type No(s).
0805, 0806, 1505,
1506, 1507, 1508.
262663 Spring−
Governor
Used on Type No(s).
1509, 1562.
217 690354 Spring−Choke Return
222 790143 Bracket−Control
(Remote/Manual
Friction)(Primer)
222A 692021 Bracket−Control
(Remote
Choke A Matic,Non
Compliance)
227 690783 Lever−Governor
Control
240 298090S Filter−Fuel
265 690798 Clamp−Casing
267 691044 Screw
(Casing Clamp)
268 691025 Casing−Control Wire
(Cut to Required
Length)
269 691026 Wire−Control
(Cut to Required
Length)
270 691027 Nut
(Control Wire Casing)
271 691028 Lever−Control
276 Dz271716 Washer−Sealing
287 690940 Screw
(Dipstick Tube)
300 496106S Muffler
(Tuned)
300B 497681 Muffler
(Catalyst)
304 493293 Housing−Blower
−−−−−−− Note −−−−−
493294 Housing−
Blower
Used on Type No(s).
0805, 0806.
KIncluded in Engine Gasket Set−Ref. No.358.
DIncluded in Carburetor Overhaul Kit−Ref. No. 121.
zIncluded in Carburetor Gasket Set−Ref. No. 977.
∅Included in Valve Gasket Set−Ref. No 1095.
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

12L800
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
2271−10 Assemblies include all parts shown in frames. 12/04/2007
10
305 691108 Screw
(Blower Housing)
306 690450 Shield−Cylinder
307 690345 Screw
(Cylinder Shield)
309 695550 Motor−Starter
(Used Before Code
Date 07052900).
309A 795092 Motor−Starter
(Used After Code Date
07052800).
310 692327 Bolt
(Starter Motor)
332 690662 Nut
(Flywheel)
333 802574 Armature−Magneto
334 691061 Screw
(Magneto Armature)
337 802592S Plug−Spark
346 690661 Screw
(Spark Arrestor)
356 692390 Wire−Stop
358 497316 Gasket Set−Engine
363 19069 Flywheel Puller
365 691688 Screw
(Carburetor)
374 691074 Washer
(Camshaft)
383 89838S Wrench−Spark Plug
404 690272 Washer
(Governor Crank)
425A 690670 Screw
(Air Cleaner Cover)
443A 692523 Screw
(Air Cleaner Primer
Base)
445A 491588S Filter−Air Cleaner
Cartridge
455 791960 Cup−Flywheel
456 692299 Plate−Pawl Friction
459 281505S Plate−Ratchet
474 691991 Alternator
505 691251 Nut
(Governor Control
Lever)
510 795093 Drive−Starter
513 692358 Clutch−Drive
523 499621 Dipstick
524 K692296 Seal−Dipstick Tube
525 495265 Tube−Dipstick
529 691923 Grommet
544 690786 Armature−Starter
545 492919 Washer Set
(Starter Motor)
562 691119 Bolt
(Governor Control
Lever)
564 691132 Screw
(Control Cover)
564A 691142 Screw
(Control Cover)
584 697734 Cover−Breather
Passage
585 K691879 Gasket−Breather
Passage
592 690800 Nut
(Rewind Starter)
597 691696 Screw
(Pawl Friction Plate)
601 791850 Clamp−Hose
601A 691038 Clamp−Hose
604 691757 Cover−Control
604A 691344 Cover−Control
608 497680 Starter−Rewind
613 691340 Screw
(Muffler)
613B 691114 Screw
(Muffler)
615 690340 Retainer−Governor
Shaft
616 698801 Crank−Governor
617KDz270344 Seal−O Ring
(Intake Manifold)
621 692310 Switch−Stop
633 Dz691321 Seal−Choke/Throttle
Shaft
633A Dz693867 Seal−Choke/Throttle
Shaft
635 66538S Boot−Spark Plug
651 691660 Screw
(Starter Gear Cover)
668 K493823 Spacer
670 692294 Spacer−Fuel Tank
676B 397931 Deflector−Muffler
(Includes Spark
Arrestor)
676D 497682 Deflector−Muffler
(For TUV)
677 690661 Screw
(Muffler Deflector)
684 690345 Screw
(Breather Passage
Cover)
689 691855 Spring−Friction
697 691127 Screw
(Drive Cap)
715 691147 Screw
(Shaft Stop)
718 690959 Pin−Locating
721 690449 Stop−Shaft
741 794388 Gear−Timing
(Use Without Woodruff
Key)
(Used After Code Date
07093000).
−−−−−−− Note −−−−−
790345 Gear−Timing
(Use Without Woodruff
Key)
(Used Before Code
Date 07100100).
691830 Gear−Timing
(Uses Woodruff Key)
742 93941 Retainer−E Ring
743 691772 Gear−Drive
745 691648 Screw
(Brake)
783 691918 Gear−Pinion
(19 Teeth)
(Starter Drive)
783A 691269 Gear−Pinion
(12 Teeth)
784 795095 Cover−Starter Gear
785 692352 Gasket−Starter Cover
789B 696547 Harness−Wiring
801 690782 Cap−Drive
KIncluded in Engine Gasket Set−Ref. No.358.
DIncluded in Carburetor Overhaul Kit−Ref. No. 121.
zIncluded in Carburetor Gasket Set−Ref. No. 977.
∅Included in Valve Gasket Set−Ref. No 1095.
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION