Brightwell Brightlogic 2 User manual

Brightlogic 2
Full Installation Guide
Installation and Setup
Brightwell.co.uk
Revision 1.0
08/2022
B1054EN

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CONTENTS
SAFETY INFORMATION --------------------------------------------------------------------------------------------------------5
OPERATION----------------------------------------------------------------------------------------------------------------------------------------------------------------------- 6
SAFETY PRECAUTIONS---------------------------------------------------------------------------------------------------------------------------------------------------- 7
UNIT LAYOUT-------------------------------------------------------------------------------------------------------------------------8
UNIT LAYOUT - EXTERNAL------------------------------------------------------------------------------------------------------------------------------------------------ 9
UNIT LAYOUT - KEYPAD AND SCREEN ----------------------------------------------------------------------------------------------------------------------------- 9
UNIT LAYOUT - MICROBOARD -----------------------------------------------------------------------------------------------------------------------------------------10
UNIT LAYOUT - MOUNTING ----------------------------------------------------------------------------------------------------------------------------------------------11
UNIT LAYOUT - MOUNTING ----------------------------------------------------------------------------------------------------------------------------------------------12
INSTALLATION---------------------------------------------------------------------------------------------------------------------13
INSTALLATION - WIRING 1------------------------------------------------------------------------------------------------------------------------------------------------14
INSTALLATION - WIRING 2------------------------------------------------------------------------------------------------------------------------------------------------15
FORMULA SELECT - SAFETY PRECAUTIONS -----------------------------------------------------------------------------------------------------------------16
FORMULA SELECT - LAYOUT-------------------------------------------------------------------------------------------------------------------------------------------16
FORMULA SELECT - INSTRUCTIONS ------------------------------------------------------------------------------------------------------------------------------17
FORMULA SELECT - INSTALLATION --------------------------------------------------------------------------------------------------------------------------------17
PROGRAMMING ------------------------------------------------------------------------------------------------------------------18
PROGRAMMING - FROM A LAPTOP---------------------------------------------------------------------------------------------------------------------------------19
PROGRAMMING - CONTROLS -----------------------------------------------------------------------------------------------------------------------------------------20
PROGRAMMING - KEY TO INSTRUCTIONS ---------------------------------------------------------------------------------------------------------------------20
LANGUAGE SELECTION --------------------------------------------------------------------------------------------------------------------------------------------------21
ENTERING PROGRAM MODE ------------------------------------------------------------------------------------------------------------------------------------------22
SIGNAL ACCEPTANCE TIME --------------------------------------------------------------------------------------------------------------------------------------------22
ASSIGNING MANIFOLDS--------------------------------------------------------------------------------------------------------------------------------------------------23
FLUSH VALVE MODE--------------------------------------------------------------------------------------------------------------------------------------------------------23
FLUSH VALVE SAFETY STOP - OPTIONAL-----------------------------------------------------------------------------------------------------------------------24

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CONTENTS
FLUSH VALVE TIME ----------------------------------------------------------------------------------------------------------------------------------------------------------25
PUMP RUN SPEED -----------------------------------------------------------------------------------------------------------------------------------------------------------25
FLOWRATE-----------------------------------------------------------------------------------------------------------------------------------------------------------------------26
SELECTING INPUT -----------------------------------------------------------------------------------------------------------------------------------------------------------27
PULSE COUNT -----------------------------------------------------------------------------------------------------------------------------------------------------------------28
ENABLING PUMPS -----------------------------------------------------------------------------------------------------------------------------------------------------------29
PUMP DELAY TIME -----------------------------------------------------------------------------------------------------------------------------------------------------------29
DOSAGE ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------30
RUN TIME -------------------------------------------------------------------------------------------------------------------------------------------------------------------------30
RESET CONDITION ----------------------------------------------------------------------------------------------------------------------------------------------------------31
RESET DELAY-------------------------------------------------------------------------------------------------------------------------------------------------------------------31
RESETTING PROGRAM OPTIONS -----------------------------------------------------------------------------------------------------------------------------------32
AUTO FORMULA SELECT-------------------------------------------------------------------------------------------------------------------------------------------------33
TIMED MODE--------------------------------------------------------------------------------------------------------------------------------------------------------------------34
SUMMARY SCREEN ---------------------------------------------------------------------------------------------------------------------------------------------------------34
SAVE SETTINGS/EXIT PROGRAM MODE-------------------------------------------------------------------------------------------------------------------------35
CREATING ADDITIONAL PROGRAMS ------------------------------------------------------------------------------------------------------------------------------35
COPYING AN EXISTING PROGRAM---------------------------------------------------------------------------------------------------------------------------------36
DELETING AN EXISTING PROGRAM--------------------------------------------------------------------------------------------------------------------------------36
CYCLE & RUN TIME COUNTERS--------------------------------------------------------------------------------------------------------------------------------------37
ACCESSING RELAY MODE ----------------------------------------------------------------------------------------------------------------------------------------------38
RELAY MODE--------------------------------------------------------------------------------------------------------------------------------------------------------------------39
ACCESSING LEVELS MODE --------------------------------------------------------------------------------------------------------------------------------------------40
WIRELESS USB SETTINGS ----------------------------------------------------------------------------------------------------------------------------------------------41
FROM THE UNIT ---------------------------------------------------------------------------------------------------------------------------------------------------------------41
STOPPING THE PUMPS ---------------------------------------------------------------------------------------------------------------------------------------------------42
VIEW MODE----------------------------------------------------------------------------------------------------------------------------------------------------------------------42
PULSE TEST---------------------------------------------------------------------------------------------------------------------------------------------------------------------43
SOFTWARE/SERIAL NUMBER------------------------------------------------------------------------------------------------------------------------------------------43
TEST MODE - (INCL. DISABLING PUMP STOP & PRIME)--------------------------------------------------------------------------------------------------44

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GLOSSARY-----------------------------------------------------------------------------------------------------------------------------------------------------------------------45
SPECIFICATION - L UNIT --------------------------------------------------------------------------------------------------------------------------------------------------46
SPECIFICATION - L/H UNIT -----------------------------------------------------------------------------------------------------------------------------------------------47
SPECIFICATION - FORMULA SELECT ------------------------------------------------------------------------------------------------------------------------------48
SPECIFICATION ---------------------------------------------------------------------------------------------------------------------------------------------------------------49
NOTES -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------50

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SAFETY INFORMATION
SAFETY INFORMATION A
Section

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SAFETY INFORMATION
OPERATION
The Brightlogic Laundry Units, are automatic dosing systems design for use with commercial washing machines.
The units are intended for indoor, xed installation only. The means of disconnection must be incorporated in the
xed wiring, with an air gap of at least 3mm in each pole.
The pumps are initiated by applying signals of between 90V and 240V AC or DC across the corresponding
inputs of the A and B rails on the input board.
Note: signals of between 12V and 240V AC or DC can be accepted by removing resistor packs RP1 to RP4 see
page 9 or 11.
Features include:
User programmable signal acceptance time (see page 22)
Data management
Auto Formula select modes
3 ush valve outputs, which operate with user assignable pumps (see page 23)
User programmable ush valve times (see page 25)
Each pump can be assigned a single input, multiple inputs or all inputs (see page 27)
Each pump has user selectable:
- Speed/Flowrate (see pages 25 and 26)
- Delay Time (see page 30)
- Run Time/Chemical Dosage (see page 30)
The unit has four operating modes: -
Standard
Relay
Levels
Hot & Cold Mode
Standard Mode
Used with standard host machine.
The relevant pump will operate when a signal is present for the duration of the signal acceptance time and is
equal to the programmed pulse setting.
The pump will then remain static for the period of the delay time, before operating at the programmed speed, for
the programmed run time or chemical dosage.
The pump will not operate again until the unit has reset. The unit can be selected to reset after the operation of
the nal pump (eg. pump 4 of a 4 pump unit) or on a signal to input 10.
Relay Mode
Used with a computer controlled host machine.
The pumps will operate for the duration that a signal is present across the corresponding inputs. Input 1 operates
pump 1, input 2 /pump 2, etc. The data management, ush valve and machine interrupt features will
remain.
Levels Mode
Used with a standard host machine. The relevant pump will operate when a signal is present for the duration of
the signal acceptance time and is equal to the programmed pulse setting. The pump will then remain static for the
period of the delay time, before operating at the programmed speed, for the programmed run time or chemical dos-
age. The pumps have three individual levels in which dosing can take place in each wash program and activated by
the corresponding inputs. Input 1 operates pump 1, input 2/pump 2, etc.
Hot Cold Mode
Based on the functionality of STANDARD MODE with the exception of only 9 programmable inputs. Input 2 & 3
combine as 1 programmable input to service a Hot and Cold solenoid connection from the wash extractor. Input 11
remains as the dedicated auto formula select input.

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SAFETY INFORMATION
SAFETY PRECAUTIONS
Important Safety Instructions
Please read the following precautions carefully before using this equipment.
This unit contains high voltage components which, may expose you to the risk of electric shock.
Do not open the enclosure without isolating the signal and supply sources. Ensure that these sources have
been isolated for at least 5 minutes before entering the enclosure.
Means for disconnection must be incorporated in accordance with the wiring rules.
Do not mount the unit to unstable, irregular or non-vertical surfaces.
Do not place heavy objects on top of the unit.
Do not attempt to place items (such as screwdrivers) into the moving parts of the pumphead.
Do not power the unit outside of the values stated on the rating label.
Do not use damaged or frayed cables.
Do not dismantle or modify this equipment.
Do not allow the appliance to be used by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
Do not allow children being supervised to play with the appliance.
Do not use appliance if the supply cord is damaged. This must be replaced by the manufacturer, its service agent or
similarly qualied persons in order to avoid a hazard.
Always ensure that care is taken when handling chemicals.

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UNIT LAYOUT
UNIT LAYOUT B
Section

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UNIT LAYOUT
UNIT LAYOUT - EXTERNAL
UNIT LAYOUT - KEYPAD AND SCREEN

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UNIT LAYOUT
UNIT LAYOUT - MICROBOARD
+
-
A
RAIL
B RAIL
COMMON
COMMON
ISOLATED
B RAIL
COMMON
B
RAIL
LN
Wireless USB Module
LCD Display
24V Output
RS232 COMMS
Pump Add on
connection
RS485
Supply Indicator
Lamp (5v&24v)
Safety Stop
Connectors
(x3)
Safety Stop
Jumpers
Flush Valve
Connectors
(x3)
Alarm Output
Connector
Motor
Connectors
Formula Select
Keypad
Connector
A Rail (Positive)
(Inputs 1-10)
Power Supply
100-240v (AC)
Mains
Out
B Rail (Negvative)
(Inputs 1-10)
Isolation Switches
(Inputs 1-10)
LK3 & LK4
Auto
Formula
Select
(AFS)