Brightwell Brightlogic 2 User manual

Brightlogic 2
Full Installation Guide
Installation and Setup
Brightwell.co.uk
Revision 1.0
08/2022
B1054EN

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CONTENTS
SAFETY INFORMATION --------------------------------------------------------------------------------------------------------5
OPERATION----------------------------------------------------------------------------------------------------------------------------------------------------------------------- 6
SAFETY PRECAUTIONS---------------------------------------------------------------------------------------------------------------------------------------------------- 7
UNIT LAYOUT-------------------------------------------------------------------------------------------------------------------------8
UNIT LAYOUT - EXTERNAL------------------------------------------------------------------------------------------------------------------------------------------------ 9
UNIT LAYOUT - KEYPAD AND SCREEN ----------------------------------------------------------------------------------------------------------------------------- 9
UNIT LAYOUT - MICROBOARD -----------------------------------------------------------------------------------------------------------------------------------------10
UNIT LAYOUT - MOUNTING ----------------------------------------------------------------------------------------------------------------------------------------------11
UNIT LAYOUT - MOUNTING ----------------------------------------------------------------------------------------------------------------------------------------------12
INSTALLATION---------------------------------------------------------------------------------------------------------------------13
INSTALLATION - WIRING 1------------------------------------------------------------------------------------------------------------------------------------------------14
INSTALLATION - WIRING 2------------------------------------------------------------------------------------------------------------------------------------------------15
FORMULA SELECT - SAFETY PRECAUTIONS -----------------------------------------------------------------------------------------------------------------16
FORMULA SELECT - LAYOUT-------------------------------------------------------------------------------------------------------------------------------------------16
FORMULA SELECT - INSTRUCTIONS ------------------------------------------------------------------------------------------------------------------------------17
FORMULA SELECT - INSTALLATION --------------------------------------------------------------------------------------------------------------------------------17
PROGRAMMING ------------------------------------------------------------------------------------------------------------------18
PROGRAMMING - FROM A LAPTOP---------------------------------------------------------------------------------------------------------------------------------19
PROGRAMMING - CONTROLS -----------------------------------------------------------------------------------------------------------------------------------------20
PROGRAMMING - KEY TO INSTRUCTIONS ---------------------------------------------------------------------------------------------------------------------20
LANGUAGE SELECTION --------------------------------------------------------------------------------------------------------------------------------------------------21
ENTERING PROGRAM MODE ------------------------------------------------------------------------------------------------------------------------------------------22
SIGNAL ACCEPTANCE TIME --------------------------------------------------------------------------------------------------------------------------------------------22
ASSIGNING MANIFOLDS--------------------------------------------------------------------------------------------------------------------------------------------------23
FLUSH VALVE MODE--------------------------------------------------------------------------------------------------------------------------------------------------------23
FLUSH VALVE SAFETY STOP - OPTIONAL-----------------------------------------------------------------------------------------------------------------------24

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CONTENTS
FLUSH VALVE TIME ----------------------------------------------------------------------------------------------------------------------------------------------------------25
PUMP RUN SPEED -----------------------------------------------------------------------------------------------------------------------------------------------------------25
FLOWRATE-----------------------------------------------------------------------------------------------------------------------------------------------------------------------26
SELECTING INPUT -----------------------------------------------------------------------------------------------------------------------------------------------------------27
PULSE COUNT -----------------------------------------------------------------------------------------------------------------------------------------------------------------28
ENABLING PUMPS -----------------------------------------------------------------------------------------------------------------------------------------------------------29
PUMP DELAY TIME -----------------------------------------------------------------------------------------------------------------------------------------------------------29
DOSAGE ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------30
RUN TIME -------------------------------------------------------------------------------------------------------------------------------------------------------------------------30
RESET CONDITION ----------------------------------------------------------------------------------------------------------------------------------------------------------31
RESET DELAY-------------------------------------------------------------------------------------------------------------------------------------------------------------------31
RESETTING PROGRAM OPTIONS -----------------------------------------------------------------------------------------------------------------------------------32
AUTO FORMULA SELECT-------------------------------------------------------------------------------------------------------------------------------------------------33
TIMED MODE--------------------------------------------------------------------------------------------------------------------------------------------------------------------34
SUMMARY SCREEN ---------------------------------------------------------------------------------------------------------------------------------------------------------34
SAVE SETTINGS/EXIT PROGRAM MODE-------------------------------------------------------------------------------------------------------------------------35
CREATING ADDITIONAL PROGRAMS ------------------------------------------------------------------------------------------------------------------------------35
COPYING AN EXISTING PROGRAM---------------------------------------------------------------------------------------------------------------------------------36
DELETING AN EXISTING PROGRAM--------------------------------------------------------------------------------------------------------------------------------36
CYCLE & RUN TIME COUNTERS--------------------------------------------------------------------------------------------------------------------------------------37
ACCESSING RELAY MODE ----------------------------------------------------------------------------------------------------------------------------------------------38
RELAY MODE--------------------------------------------------------------------------------------------------------------------------------------------------------------------39
ACCESSING LEVELS MODE --------------------------------------------------------------------------------------------------------------------------------------------40
WIRELESS USB SETTINGS ----------------------------------------------------------------------------------------------------------------------------------------------41
FROM THE UNIT ---------------------------------------------------------------------------------------------------------------------------------------------------------------41
STOPPING THE PUMPS ---------------------------------------------------------------------------------------------------------------------------------------------------42
VIEW MODE----------------------------------------------------------------------------------------------------------------------------------------------------------------------42
PULSE TEST---------------------------------------------------------------------------------------------------------------------------------------------------------------------43
SOFTWARE/SERIAL NUMBER------------------------------------------------------------------------------------------------------------------------------------------43
TEST MODE - (INCL. DISABLING PUMP STOP & PRIME)--------------------------------------------------------------------------------------------------44

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GLOSSARY-----------------------------------------------------------------------------------------------------------------------------------------------------------------------45
SPECIFICATION - L UNIT --------------------------------------------------------------------------------------------------------------------------------------------------46
SPECIFICATION - L/H UNIT -----------------------------------------------------------------------------------------------------------------------------------------------47
SPECIFICATION - FORMULA SELECT ------------------------------------------------------------------------------------------------------------------------------48
SPECIFICATION ---------------------------------------------------------------------------------------------------------------------------------------------------------------49
NOTES -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------50

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SAFETY INFORMATION
SAFETY INFORMATION A
Section

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SAFETY INFORMATION
OPERATION
The Brightlogic Laundry Units, are automatic dosing systems design for use with commercial washing machines.
The units are intended for indoor, xed installation only. The means of disconnection must be incorporated in the
xed wiring, with an air gap of at least 3mm in each pole.
The pumps are initiated by applying signals of between 90V and 240V AC or DC across the corresponding
inputs of the A and B rails on the input board.
Note: signals of between 12V and 240V AC or DC can be accepted by removing resistor packs RP1 to RP4 see
page 9 or 11.
Features include:
User programmable signal acceptance time (see page 22)
Data management
Auto Formula select modes
3 ush valve outputs, which operate with user assignable pumps (see page 23)
User programmable ush valve times (see page 25)
Each pump can be assigned a single input, multiple inputs or all inputs (see page 27)
Each pump has user selectable:
- Speed/Flowrate (see pages 25 and 26)
- Delay Time (see page 30)
- Run Time/Chemical Dosage (see page 30)
The unit has four operating modes: -
Standard
Relay
Levels
Hot & Cold Mode
Standard Mode
Used with standard host machine.
The relevant pump will operate when a signal is present for the duration of the signal acceptance time and is
equal to the programmed pulse setting.
The pump will then remain static for the period of the delay time, before operating at the programmed speed, for
the programmed run time or chemical dosage.
The pump will not operate again until the unit has reset. The unit can be selected to reset after the operation of
the nal pump (eg. pump 4 of a 4 pump unit) or on a signal to input 10.
Relay Mode
Used with a computer controlled host machine.
The pumps will operate for the duration that a signal is present across the corresponding inputs. Input 1 operates
pump 1, input 2 /pump 2, etc. The data management, ush valve and machine interrupt features will
remain.
Levels Mode
Used with a standard host machine. The relevant pump will operate when a signal is present for the duration of
the signal acceptance time and is equal to the programmed pulse setting. The pump will then remain static for the
period of the delay time, before operating at the programmed speed, for the programmed run time or chemical dos-
age. The pumps have three individual levels in which dosing can take place in each wash program and activated by
the corresponding inputs. Input 1 operates pump 1, input 2/pump 2, etc.
Hot Cold Mode
Based on the functionality of STANDARD MODE with the exception of only 9 programmable inputs. Input 2 & 3
combine as 1 programmable input to service a Hot and Cold solenoid connection from the wash extractor. Input 11
remains as the dedicated auto formula select input.

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SAFETY INFORMATION
SAFETY PRECAUTIONS
Important Safety Instructions
Please read the following precautions carefully before using this equipment.
This unit contains high voltage components which, may expose you to the risk of electric shock.
Do not open the enclosure without isolating the signal and supply sources. Ensure that these sources have
been isolated for at least 5 minutes before entering the enclosure.
Means for disconnection must be incorporated in accordance with the wiring rules.
Do not mount the unit to unstable, irregular or non-vertical surfaces.
Do not place heavy objects on top of the unit.
Do not attempt to place items (such as screwdrivers) into the moving parts of the pumphead.
Do not power the unit outside of the values stated on the rating label.
Do not use damaged or frayed cables.
Do not dismantle or modify this equipment.
Do not allow the appliance to be used by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
Do not allow children being supervised to play with the appliance.
Do not use appliance if the supply cord is damaged. This must be replaced by the manufacturer, its service agent or
similarly qualied persons in order to avoid a hazard.
Always ensure that care is taken when handling chemicals.

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UNIT LAYOUT
UNIT LAYOUT B
Section

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UNIT LAYOUT
UNIT LAYOUT - EXTERNAL
UNIT LAYOUT - KEYPAD AND SCREEN

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UNIT LAYOUT
UNIT LAYOUT - MICROBOARD
+
-
A
RAIL
B RAIL
COMMON
COMMON
ISOLATED
B RAIL
COMMON
B
RAIL
LN
Wireless USB Module
LCD Display
24V Output
RS232 COMMS
Pump Add on
connection
RS485
Supply Indicator
Lamp (5v&24v)
Safety Stop
Connectors
(x3)
Safety Stop
Jumpers
Flush Valve
Connectors
(x3)
Alarm Output
Connector
Motor
Connectors
Formula Select
Keypad
Connector
A Rail (Positive)
(Inputs 1-10)
Power Supply
100-240v (AC)
Mains
Out
B Rail (Negvative)
(Inputs 1-10)
Isolation Switches
(Inputs 1-10)
LK3 & LK4
Auto
Formula
Select
(AFS)

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UNIT LAYOUT
UNIT LAYOUT - MOUNTING
350 mm
13.8 in.
350 mm
13.8 in.
60 mm
2.4 in.
60 mm
2.4 in.
MAXIMUM
2 Metres
Fix the unit to a vertical wall using the screws provided.
Ensure that the unit is level and positioned no more than 2 metres above the base of the product,
which is to be dispensed.
Important notes.
Maximum recommended suction and delivery tubes - 2 metres
Minimum tube size - 8x11mm
Screw pitch/Drilling diagram - on next page
Installation minimum clearance
distances are:
Side: 60 mm (2.4 in.)
Bottom: 350 mm (13.8 in.)
Rear: 0 mm (0 in.)

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UNIT LAYOUT
UNIT LAYOUT - MOUNTING

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INSTALLATION
INSTALLATION C
Section

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INSTALLATION
INSTALLATION - WIRING 1
In most cases, the interface board or solenoids in the host machine will have a common (i.e their
negative terminals are all linked by a common wire).
The switches S1 & S2 can be left switched to common (up position), and the single(common) wire
taken to the B rail.
Note:
If a signal is applied to Input 2 before Input 1 then the unit will assume that a Pre-wash is not
occurring and will ignore subsequent signals to input 1 until the unit has reset.
A
RAIL
B RAIL
COMMON
COMMON
ISOLATED
B RAIL
COMMON
B
RAIL
LN
LK10-LK19
Switch to common signals
on the B-rail
RP1, RP2, RP3 & RP4
Remove to allow signals below
90 volts AC or DC (min 12V)
Loremipsum
B Rail
(Negative)
With the switches in an
upright position, a
common (neutral/nega-
tive) input signal can be
taken to the B Rail.
A Rail
(Positive)
The positive (live) signal
from each input must be
taken to the relevant
connection on the A Rail.
Seperate connections
are provided on input 2
for Hot & Cold wash
signals.
Example
Recommmended Wiring
Max Size = 1.5mm²
Max Size = 0.5mm²
Current = 0.5A
Safety Warning
If low voltage signals are used, signal wires to the A
and B rails should be routed in separate cable from the
main power to the unit.
Suitable grade wire must be used.
INPUT 1 - Pre-Wash
INPUT 2 - Main Wash
INPUT 3 - Rinse
COMMON
LN
Power Supply
100-240v(AC) 50/60Hz
Sourced from a point which
is isolated when the host
machine is off
Signal Inputs 90v-240v AC or DC
AFS
AFS
E - 4
S1 & S2

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INSTALLATION
In some cases, the interface board or solenoids in the hose machine are not common. For
example: The softener solenoid on some machines is not linked via a common wire to the other
solenoids.
If this is the case, the signal must be isolated from the common B rail on the Board. This is done
by Switching the appropriate switch (S1 & S2 to isolated, ie. Downward position). If in doubt switch
the appropriate switch for each incoming signal source.
FAILURE TO SWITCH THE APPROPRIATE SWITCH WOULD RESULT IN UNIT FAILURE.
DO NOT ATTEMPT TO SWITCH THE SWITCHES WHEN THE POWER IS ON.
Note:
If a signal is applied to input 2 before input 1 then the unit will assume that a Pre-wash is not
occurring and will ignore subsequent signals to Input 1 until the unit has reset.
INSTALLATION - WIRING 2
S1 & S2
A
RAIL
COMMON
ISOLATED
COMMON
B
RAIL
B Rail
(Negative)
With the switches in an
upright position, a
common (neutral/nega-
tive) input signal can be
taken to the B Rail.
Separate connections
are provided on input 2
for Hot & Cold wash
signals
A Rail
(Positive)
The positive (live)
signal from each input
must be taken to the
relevant
connection on the A
Rail.
Seperate connections
are provided on input 2
for Hot & Cold wash
signals.
Signal Inputs 90v-240v AC or DC
Example
Recommmended Wiring
Max Size = 1.5mm²
Max Size = 0.5mm²
Current = 0.5A
Safety Warning
If low voltage signals are used, signal wires to the A
and B rails should be routed in separate cable from the
main power to the unit.
Suitable grade wire must be used.
INPUT 1 - Pre-Wash
INPUT 2 - Main Wash
INPUT 3 - Rinse
Power Supply
100-240v(AC) 50/60Hz
Sourced from a point which
is isolated when the host
machine is off
LK10-LK19
Switch to common signals
on the B-rail
RP1, RP2, RP3 & RP4
Remove to allow signals below 90 volts AC or DC (min 12V)
AFS
AFS
E - 5
S1 & S2
COMMON
ISOLATED ISOLATED
L N
LN

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INSTALLATION
FORMULA SELECT - SAFETY PRECAUTIONS
FORMULA SELECT - LAYOUT
Important Safety Instructions
Please read the following precautions carefully before using this equipment.
Do not attempt to t the module without rst isolating the signal and supply sources from the host unit.
Do not use damaged or frayed cables.
Do not dismantle or modify this equipment.

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INSTALLATION
A
RAIL
B RAIL
COMMON
COMMON
ISOLATED
B RAIL
COMMON
B
RAIL
L
N
RED
BLACK
YELLOW
WHITE
GREEN
BLUE
FORMULA SELECT - INSTRUCTIONS
The BrightLogic laundry Formula Select module (optional) allows remote selection of up to
20 di󰀨erent wash programs, program names can be displayed by uploading via the computer
program.
The Formula Select module can also be used to prime and stop the pumps.
The desired program must be selected, using the UP and DOWN keys on the module and
pressing enter, before beginning the wash cycle.
Resetting options
There are four options available to reset the formula select:
Reset Formula to Program 01 - (default setting)
Reset Formula to Program 00 - (blank program)
Reset Formula to Program 02 - (set to any program number)
Reset Formula to Previous program - (resets to the previous program)
The unit can be manually reset by pressing the up and down keys together for 1 second.
Without a Formula Select module
If there is no formula select installed then the programs can still be selected from the unit itself.
From the default screen press the PROGRAM button to toggle the correct program.
FORMULA SELECT - INSTALLATION
Fit the module to a suitable surface, in an accessible area, using the self-adhesive Velcro
provided.
Before tting, please ensure that the power to the unit has been isolated.
Open the lid of the main enclosure.
Pass the cable through the gland situated on the bottom of the unit and run it to the vicinity of the
Formula Select connection socket on the board (bottom right).
Note:
Screened cable should be used.
Fit the green connector with the coloured wire in the order shown above. Plug the connector into
the correct socket and tighten the gland to grip the cable.
REMOVE links LK3 & LK4

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PROGRAMMING
PROGRAMMING D
Section

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PROGRAMMING
PROGRAMMING - FROM A LAPTOP
All of the programming procedures in this booklet, can be performed on a computer before installation using the
Brightlogic computer software.
In this way, directories of parameters for common installations and all unit types can be created and saved.
Data (such as program parameters, chemical names owrates, run times and cycles times) can be read from the
unit and used to generate Excel spreadsheet, to which the users own comments can be added.
These spreadsheets can be used to perform simple monitoring, testing and diagnosis of the system.
The Brightlogic computer software is available for use will all Brightlogic Laundry Systems.
For full instruction on the user of the computer software, see the separate instruction booklet (B988).
The Brightlogic computer software is available for download from our website (www.brightwell.co.uk).

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PROGRAMMING
PROGRAMMING - CONTROLS
Throughout the instructions:
If a button or buttons are
shown in BLUE then
they must be pressed to
progress to the next stage.
(If two buttons are shown,
they must be pressed
together)
PROGRAMMING - KEY TO INSTRUCTIONS
If buttons are shown in
GREY, they are used
individually to achieve the
desired result. (ie. Either/or)
SIGNAL
ACCEPTANCE TIME
00 SECONDS
MAN 1: ------------------
MAN 2: ------------------
MAN 3: ------------------
OFF P: -------------------
FLUSH VALVE
TIME
00 MINS 00 SECS
Throughout the instructions,
there are several screens
which are highlighted
BOLD.
From any point within the
program, the user can
transition to the next BOLD
screen via the SEE/JUMP
button.