BRIO Weatherfold 5c 80 User manual

1
BW3-100H
BWC2R-80SH
BW5-100H BW6-100H BW7-100H
B WC 4 - 80 S H SS
Finish: SS (Satin Stainless)
Hinge Type: See section Hinge Installation (page 5)
Bearing Type: S (Stainless Steel Bearing)
Load Capacity: 80kg
Set No.: 1(Pivot Set), 2 (End Roller Set), 4 (Intermediate Roller Set),
Brio Weatherfold 5c
Codes
Sets all sets shown with hinge type H. No finishes shown.
BWC1-80H BWC2L-80SH
BWC4-80SH
3 (Hinge Handle Set), 5 (Hinge Set), 6 (Offset Hinge Set),
7 (Offset Hinge Handle Set)
Brio Australia
P: [phone]
W: brio.com.au
E: [email protected]
Brio UK
P: [phone]
W: briouk.com
E: [email protected]
Brio USA
P: [phone]
W: briousa.com
E: [email protected]
Brio®
Weatherfold 5c 80
INSTBWC1 REV -C DEC 2019

2
Opening Preparation outward opening system shown, dimensions shown in mm
Door Hardware Set Orientation DL = Dual Point Lock, LK = Lock, L = Left, R = Right
OUTWARD OPENING
1 2L 1 2L 1 1 4 1 4 4 1
12L 11 42R11 4 1
1411 4 12L 4 411
1 4 2L 1 4 4 1 4 4 2L
OUTSIDE
OPENING IN BRICKWORK
HEADBOARD
REBATE
PACKING BATTEN
23
27
INSIDE H
24
F = FRAME WIDTH
W = FINISHED OPENING WIDTH
H = FINISHED OPENING HEIGHT
JT = JAMB THICKNESS
JW = JAMB WIDTH
PT = PANEL THICKNESS
R = REBATE WIDTH
R = JW - (PT + 6)
20
41
HEADBOARD
JAMB
W
±3 MAX
LEVEL +3 MAX
-0 MIN
±3 MAX
H
W
JAMB
REBATE
F
12.0
JW
JT
REBATE
2R 2L 2R
DL DL DL DL DL
77733 LKLK
3DL DL DL
7LK DL3DL 7DL 7DL3
7DL DL LK 7DL 7DL 7
DL 3DL DL
7DL 7DL 7DL 7DL 7
DL 7DL 7DL
23.6
REBATE
SILL WITH TIMBER NOSE - 98HSG
STANDARD SILL 98HSF
41
E
B
B
A
LK
LK LK
LK
B
A
R
23
C
98C
OPTIONAL - BRIO WEATHERFOLD 5c
WITH BRIO 612 RETRACTABLE INSECT SCREEN
F
G
H
I
H
30.0
HEADBOARD
30.0
40
28.5
G
JW
RST
RSC
JAMB
JT
W
F
30.0
15
RSJ
C

3
Cut Channel to length ‘W’(Finished Opening Width). Drill 2 x Ø3.5mm
holes for the pivot holes Ø3.5
, then drill and countersink.
5 70 50 400 550 7050 50
LEFT PIVOT
OUTSIDE
RIGHT PIVOT
Insert PS16 polypile
15.5
C
24
9
3.5 JW - 39
E
24
Cut rod (Sill 25). Insert rod and wind grub screw until flush with the end of the sill.Width -
Repeat on the other side, ensuring it is fixed tight.
FLUSH TO
THE EDGE
FLUSH TO
THE EDGE
Fix timber to sill with building adhesive Note: “I” if installing screen. Use
Sill and Channel Preparation
Frame - without 612 retractable screen. Cut timbers to length
A & D= F - 6 (Frame Width - 6)
a=12
b=6
c= 2.7
Sill supplied with notches at each end.
Trim pivot end for the Jamb Thickness (JT), before cutting Frame Width - 6 (F - 6)
ACCESS
NOTCH
15JTTRIM
A
41
JW - 63
25
4
Ba
b
c
23
JW - (PT + 6)
F - 6
OUTSIDE LEFT RIGHT
LEFT HAND SYSTEM
ACCESS
NOTCH
15 JT
TRIMF - 6
OUTSIDE RIGHT
LEFT
RIGHT HAND SYSTEM
EXCESS CUT OFF EXCESS CUT OFF
D
20
6
29
1.52
4
SILL WITH TIMBER NOSE - 98HSG
STANDARD SILL - 98HSF
D
A
PIVOT END PIVOT END
JW - 39
F
24
15 30
17 G
23
15
a=12
b=6
c= 2.7
Ha
b
c
JW - 45 - (PT + 6)
23
I
41
25
4
17
B, C, E= W (Finished Opening Width)
Frame - 612 retractable screen integrated. Cut timbers to length
I & D= F - 6 (Frame width - 6) C, F, G, H = W (Finished Opening width) JW - 63
14 31
C
L
AA
D
A

4
Seal Preparation left, outward opening system shown
Panel - AQ63
D
C
B
D = 7.5
PIVOT PANEL
INSIDE
OUTSIDE
D
C
B
Frame - AQ21 (perimeter seals to butt against each other in all corners)
A = 12
B = 6
C = 2.7
A
C
B
Lintel and Timber B to
be notched as shown
REBATE
B
NOTCH
REBATE
B
E
B
B
A
C
3. Screw fix end caps to sill
SEAL
AROUND
SCREW IN
THE SILL
45
(JT+3)/2
4520
JAMB
B**
*
SILL WITH TIMBER
NOSE - 98HSG
STANDARD SILL - 98HSF
1. Pin B to sill 2. Screw fix jamb to sill
JAMB
1. Pin F to headboard
5. Pin H to F
2. Screw fix 98C 3. Pin C to headboard
4. Screw fix RST track
HEADBOARD
HEADBOARD
98C C
G
HEADBOARD
RST
6. Pin G to F
HEADBOARD
HEADBOARD
Screen
option
head
assembly.
F
FH
H
I
RSC G
Screen
option sill
assembly
I
1. Pin H to sill
3. Pin G to sill2. Screw fix RSC to sill
A
B
C
1. Pin E to headboard 5. Screw fix head to jamb
Frame Assembly
C
98C
HEADBOARD
2. Screw fix 98C 3. Pin C to headboard 4. Pin B to E
E
EE
E
HEADBOARD
HEADBOARD
JAMB
B

5
286 Dual Point Lock see 286 dual point aluminium lock instructions (INST286D) for further details
Hinge Installation pilot hole Ø2.5mm recommended
Non-mortice H
38-68 Panel Thickness
10.3
12.5
25
25
25
8.8
X
20 6
12
64
12
19
19
31
X=20 on Set 4
X=60 min on Sets 3, 5, 6 & 7
*=44.5 panels only
On other panel
7.7*
X
20
Non-Locking Locking
HC = Handle pivot centre
X = PT - 30
HC = Handle pivot centre
WT = Wall thickness
X = PT - 30
20
85
122
17
HC
Ø8
Ø18
Ø8
18
Ø8
20
20
HC
Ø8
Ø18
34
8
34
8
4x Ø4.5
COUNTERSINK
Ø8 x 90°
X
34
8
HC
LESS
141
22 + WT
Ø10
34
8
4x Ø4.5
COUNTERSINK
Ø8 x 90°
X
INSIDE OUTSIDE
INSIDE
INSIDE
INSIDE
INSIDE
WT
INSIDE
WT
OUTSIDE
Meeting Door Selection
2 Meeting square doors
SWING
DOOR
SET2-H
611
SET2-H
11
SET2-H
11
12
N = No. of Panels
PW = Panel Width
JC = Jamb Clearance = 6
PC = Panel Clearance = 4
Brio Weatherfold 5c allows for equal size panels
PW = W-[PC(N-1) + 2(JC)]
N
PH (Panel Height) = H - 45
PH
11
10
H
W
PWPW
JC
PC
PWPW
24
Panel Size Calculation

6
286 Dual Point Lock see 286 dual point timber lock instructions (INST286TC) for further details
Determining system
orientation
INSIDE
OUTSIDE
Right, outward
opening system
Left, outward
opening system
INSIDE
OUTSIDE
Handing bottom pivot (left to right hand shown) Fit washers, hinge and cap
Handing Sets type H only
1. 2. 3.
4. 5. 6.
Right hand shown
LOCK
OFF
GRUB
SCREW
CAP
HINGE
WASHERS
‘Y’
32
32
41
45
PT ‘X’
8.4
15.2
8
8
38
44.5
54
58
INSIDE
OUTSIDE
PT = Panel thickness
HC = Handle pivot centre.
Cleat support & Lock recess
PANEL
ENDS
Cleat
support
Lock
recess
INSIDE
345
110
HC
3
90
16.2
8.4
15.2
8
8
PT ‘X’
38
44.5
54
58
‘BS’ ‘W’
35 51
45 61
BS
20
X
W
16.2
Locking handle
PT = Panel thickness
HC = Handle pivot centre.
Y
85
20
PT
INSIDE
X
122
17
18
Ø8
Ø8
HC
Ø18
INSIDE
345
110
HC
Non-locking handle
PT = Panel thickness
HC = Handle pivot centre.
Ø18
Ø8
Ø8
HC
20
PT
X
20
INSIDE
PT ‘X’
8.4
15.2
8
8
38
44.5
54
58
INSIDE
345
110
HC

7
1. 2. 3.
4. 5. 6.
Handing top pivot (left to right hand shown) Fit washers, hinge and cap
Right hand shown
LOCK
OFF
GRUB
SCREW
CAP
HINGE
WASHERS
ANTI-SHAKE
SET/GRUB
SCREW
Handing indicator shown
LEFT GUIDE
LEFTT ROLLER
ANTI-SHAKE
SET/GRUB
SCREW
End (left guide) and intermediate shown
Hardware Features
Hardware security Guide security
Type H hinge shown
Attaching Hardware to Panels recommended before installation
Ensure doors are level and square from top
16
12.5
Set 7
Set 7
PIVOT PANEL
END PANEL
1ST INT. PANEL
2ND INT. PANEL
Set 1
Set 4
Set 2
HEX DRIVE
ANTI-SHAKE
SET/GRUB
SCREW
HINGE
PIN
HINGE
Screw in cap
(Intermediate roller only)
Push in cap
(Bottom Pivot and End Rollers)
Do not tighten
grub screw

Installing Hardware clean down inside of sill and channel
8
Dismantle top pivot and screw fix plate into channel
Insert end guide into the channel
JAMB
JAMB
Insert rollers through access notch in correct order
JAMB
Insert bottom pivot in the sill and screw fix to sill.
JAMB JAMB
Reassemble top pivot into channel
Bring pivot panel to pivot set
Fix int. guide to int. panel
Attach int. roller to int. panel
Bring 1st int. panel to pivot panel
Middle hinge of int. set attached
Hinge set 7 attached to panel
Fix end panel to end roller
Bring 2nd int. panel to the int. set with hinge set 7
Hanging Panels Left hand system shown
Attach end guide to end panel, close all panels
Bring end panel to hinge set 7
CHANNEL
SILL
Insert intermediate guide into
the channel
JAMB

9
Close all doors and check clearance
between panels and sill
Partially open doors - lock off 1st
cap screw
Open fully, lock off 2nd cap screw
Mark top pivot position
Viewed from
inside
HEAD JAMB
MARK
System Overview Left hand system shown
Adjustment
Loosen cap screws on the top
and bottom pivot
Partially open doors - lock off 1st
cap screw. Open fully, lock off
2nd cap screw (bottom pivot only)
Adjust bottom pivot to allow 6mm
approx. between panel and jamb.
PIVOT
PANEL Viewed from
inside
SILL JAMB
INSIDE
OUTSIDE
JAMB
6
Viewed from
inside
HEAD JAMB
CHANNEL
SILL
10
SILL WITH TIMBER NOSE - 98HSG
STANDARD SILL - 98HSF BRIO WEATHERFOLD 5c
WITH 612 RETRACTABLE
INSECT SCREEN
INSIDE
OUTSIDE
BRIO WEATHERFOLD 5c WITH 612 RETRACTABLE INSECT SCREEN
BRIO WEATHERFOLD 5c

Care and Maintenance
10
Hardware is subject to deterioration from everyday use and from the environment that it is in. In particular, it is
important that routine maintenance be carried out in harsh coastal or marine environments and industrial
applications.
General
Inspect all fixing bolts for tightness every six months, including those securing brackets. Tighten if necessary.
Routinely check for wear and if excessively worn, the part should be replaced.
To help prevent surface corrosion, Brio recommends washing regularly; even stainless steel finishes in coastal
®
environments may show signs of surface corrosion If not washed regularly. Sheltered areas that are not rain
washed are particularly susceptible. Wash with soap or mild detergent and warm water followed by rinsing
with clean cold water and wipe dry.
As a guide, if a window or door requires washing then wash the hardware, however Brio recommend for
®
marine and industrial environments washing a minimum of every 3 months and 6 months for general
environments. In coastal or marine environments Brio recommends applying a light application of corrosion
®
preventative such as CRC Marine 66 or Inox for Marine, to all surfaces and using a dry cloth to remove
®
excess. When using lubricant or corrosion protection compounds, be careful to avoid the adjacent surfaces
and always follow the manufacturer's instructions.
Track
Keep track free from obstruction and excessive dirt or water. Visible surfaces should be cleaned using a damp
cloth and mild detergent, then wiped dry.
Where fitting to the outside of the building, it is recommended that the appropriate track is specified.
Rollers & Pivots
All Rollers are fitted with lubricated ball-bearings or plain bearings, requiring no greasing.
Wash as per the above recommendation and apply a light application of corrosion preventative to all
surfaces, using a dry cloth to remove excess.
Guides
Guide roller and guide channel must be kept clear and free of obstructions.
Wash as per the above recommendation and apply a light application of corrosion preventative to all
surfaces, using a dry cloth to remove excess.
Hinges
Visible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. Apply a light
application of corrosion preventative to all surfaces, using a dry cloth to remove excess. Repeat at intervals no
greater than 3 months.
Dual Point Lock
Visible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. Apply a light
application of lubricant to internal mechanisms and bolt using a suitable nozzle-spray.