BRIO 612 User manual

Screen Kit Installation Instructions
Retractable Pleated ScreenInsect
x2 x1 x1 x2
INSTSCREEN | Rev | 20 |3 C Feb 20 1
Read Installation Instructions carefully before
proceeding Ensure that Installation Instructions.
and Hex Drive homeowner.remain with
WARNING
Screen will not stop children from falling out window
Keep children away from open window
A safety initiative from the Australian Window Association
®
NOTE: DO NOT USE CIRCULAR SAW
LAMINATE NON-FERROUS METAL BLADE
Recommended Tools
Screen Kit Components
WS-PK-T
TOP PACKING
BLOCK
WS-PK-B
BOTTOM
PACKING
BLOCK
WS-CS
COMPRESSION
SPRING
All dimensions are in inches (mm)
MASKING TAPE OR
BLUE PAINTERS TAPE
WS-MS-4
MESH SUPPORT

x2 x2
x1 x2 x9
x1
x1
x3
Components used for a double screen only
x2
x1,2,3
or 4
INSTSCREEN | Rev | |3 C Feb 2020 2
Screen Kit Components
WS-GR-2
HANDLE GRIP
x2
WS-AB-A
ADJUSTMENT
BLOCK ASSEMBLY
WS-CEIN
CASSETTE EXTRUSION
RETAINER CLIP
WS-AK
ALLEN KEY
TEKS-62020CX
20X6-20 CSK
TEK SCREW
SC3GX7S
3G X 7 CSK
SCREW SS
WS-MP
MAGNET
PLATE
WS-MST
MAGNETIC
STRIP
x1
PB48850
BRUSH SEAL
WS-COVEXP
CASSETTE
EXTRUDED
COVER
WS-HDPEX
HANDLEBAR
PLASTIC
EXTRUSION
x1
WS-HD EXCP
HANDLEBAR
COVER
SCREEN
ASSEMBLY
x1
WS-FB-4
FRICTION
BLOCK

TOP
BOTTOM
CUT THIS END
MAX 8 (203)
BOTTOM
INSERT
or
INSTSCREEN | Rev | |3 C Feb 2020 3
1. Cutting screen assembly
DO NOT REMOVE WRAPPING
BEFORE CUTTING Ensure the screen
assembly is tightly bound as supplied
BEFORE CUTTING ensure both
“cassette assemblies” and
“cords” are located away
from the bottom cut area
DO NOT
CUT THIS END
PRE-ASSEMBLED
CUT
HEAD
THRESHOLD
REBATE
H
1()⁄ 30.4
1()⁄ 30.4
INTEGRATED SCREEN
HEAD
THRESHOLD
H
1()⁄ 30.4
1E)⁄ 30.4
AFTERMARKET SCREEN
H- 381()⁄ 
*include from top of plastic
Length of Screen Assembly = H - 1 ⁄  ()38
CASSETTE
ASSEMBLY
SCREEN
ASSEMBLY
2. Inserting the Handle
CENTER OF
SCREEN ASSEMBLY
WS-GR-2
HANDLE GRIP

INSERT
INSERT
INSTSCREEN | Rev |3 C | Feb 2020 4
3. Inserting the Adjustment Block
WS-CS
COMPRESSION
SPRING
WS-AB-A
ADJUSTMENT
BLOCK ASSEMBLY
WS-CS
COMPRESSION
SPRING
WS-AB-A
ADJUSTMENT
BLOCK ASSEMBLY
4. Inserting the Friction Block
5. Inserting the Mesh Retainer
CORD
GUIDE
INSERT
i
ii
INSERT
BOTTOM
INSERT
TOP
WS-MS-4
MESH SUPPORT
WS-MS-4
MESH SUPPORT

APPLY
APPLY
SCREEN
ASSEMBLY
CASSETTE
ASSEMBLIES
MASKING
TAPE OR
BLUE
PAINTERS
TAPE
ii
i
CUT END
(BOTTOM)
BA
BA
CASSETTE
ASSEMBLY
BA
TRACK (RST or RSTT)
BA
INSTSCREEN | Rev | |3 C Feb 2020 5
6. Installing Screen
Carefully remove wrapping.
Ensure that the screen assembly
is tightly compressed
A.
Masking tape or
blue painters tape
B. RSJ
JAMB MOUNTING
EXTRUSION
RSC
CHANNEL
C.
SNAP
INSERT
D.
RSJ
JAMB
MOUNTING
EXTRUSION CORDS
RSC
CHANNEL
ALIGN CORDSALIGN CORDS
RSJ
JAMB
MOUNTING
EXTRUSION
Align cords on
individual roller
ALIGN CORDSALIGN CORDSALIGN CORDSALIGN CORDSALIGN CORDS
Align all cords
on end rollers
Ensure the cords
are not twisted
or tangled
TRACK (RST or RSTT)

i. ii.
INSERT
iv.
BBiii.
BA
INSTSCREEN | Rev | |3 C Feb 2020 6
CASSETTE
ASSEMBLY
7. Fitting Bottom Channel Cassette
RSC
CHANNEL RSC
CHANNEL
8. Fitting Top Track Cassette
Fit WS-CEIN - cassette retainer before
fitting cassette into the top track (RST or RSTT)
144 (3657) per cassette assembly<x1
144 (3657) 2 per cassette assembly>x RSJ
JAMB
MOUNTING
EXTRUSION
A
ROTATE
PIVOT
A
A
JAMB
SLIDE
AA
BB
CORDS
Ensure cords
are on top of
the cassette
RSC
CHANNEL
JAMB
TEKS-62020CX
20X6-20 CSK
TEK SCREW
TRACK (RST or RSTT)
WS-CEIN
CASSETTE
EXTRUSION
RETAINER
CLIP
CASSETTE
ASSEMBLY
RSC
CHANNEL
B
A
CASSETTE
ASSEMBLY
WS-CEIN
CASSETTE
EXTRUSION
RETAINER
CLIP
i. ii. iv.iii.
A
B
CASSETTE
ASSEMBLY
RST
OR
RSTT
RST
OR
RSTT
RST
OR
RSTT
BB
JAMB
ROTATE
PIVOT
A
A
INSERT
Ensure cords
are on top of
the cassette
CORDS
JAMB
SLIDE
AA
BBTEKS-62020CX
20X6-20 CSK
TEK SCREW

with REBATE without REBATE
or
iINSERT
ii CUT
ADJUSTABLE
ANCHORS
CORD ANCHOR - SLIDE
TIGHTEN
B
B
CASSETTE
ASSEMBLY
TRACK (RST or RSTT)
JAMB
KEEP
COMPRESSED
A
A
A
A
ADJUSTABLE
ANCHORS
TIGHTEN
ADJUST
INSTSCREEN | Rev | |3 C Feb 2020 7
9. Cord Tensioning
RSJ
JAMB
MOUNTING
EXTRUSION
RSC
CHANNEL
Ensure that the screen assembly is tightly compressed. Slide cord anchors to take up the
slack and stretch a further ⁄ ()15 . Remove tape and operate screen to confirm smooth
operation (screen will not extend fully until handle bar cover is installed).
10. Preparing Handlebar Cover
See page 10 for double screen
See page 11 for corner screen
CUT
H-2 57()⁄ 
HEAD
THRESHOLD
REBATE
H
1()⁄ 30.4
1()⁄ 30.4
A.
B. Install weather stripping
HANDLEBAR
⁄ ()15
PB48850
BRUSH SEAL
iINSERT
ii CUT
FULL LENGTH
HANDLEBAR
WS-HD EXCP
HANDLEBAR
COVER
WS-HD EXCP
HANDLEBAR
COVER
WS-HD EXCP
HANDLEBAR
COVER

INSERT
INSERT
iINSERT
ii SNAP
gap at TOP gap at BOTTOM
CORD ANCHOR - SLIDE
TIGHTEN
release tension
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
CORD ANCHOR - SLIDE
TIGHTEN
ADJUST
increase tension release tension
increase tension
Before fitting Handlebar
Cover, ensure the
cords are not twisted or
tangled
Align Cords
on individual
rollers
Align all
Cords on end
rollers
Align all
Cords on end
rollers
INSTSCREEN | Rev | |3 C Feb 2020 8
C. 11. Fitting the Handlebar Cover
Operate the screen before installing the handlebar cover to confirm smooth operation.
Once fitted, check the operation, and it should be as smooth as Step 9
Ensure sticker is completely
removed after checking
WS-PK-T
TOP
PACKING
BLOCK
WS-PK-B
BOTTOM
PACKING
BLOCK
WS-HDCEXP
HANDLEBAR
COVER
RSC
CHANNEL
WS-HDCEXP
HANDLEBAR
COVER
WS-HDCEXP
HANDLEBAR
COVER
HANDLEBAR
ii SNAP
SCREEN
ASSEMBLY
12. Handlebar Adjustment
ADJUSTABLE
ANCHORS
CORD ANCHOR - SLIDE
ADJUST
TIGHTEN
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
ADJUST
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
CORD ANCHOR - SLIDE
ADJUST
TIGHTEN
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
ADJUSTABLE
ANCHORS
WS-HD EXCP
HANDLEBAR
COVER
WS-HD EXCP
HANDLEBAR
COVER

H
ADJUST A TOUCH
AT HIGHEST POINT
ADJUST
and LEVEL
ADJUST A TOUCH
TO WHICH EVER
SIDE IS GREATER
ADJUST A TOUCH
TO WHICH EVER
SIDE IS GREATER
ADJUST A TOUCH
TO WHICH EVER
SIDE IS GREATER
ADJUST A TOUCH
AT HIGHEST POINT
ADJUST A TOUCH
AT HIGHEST POINT
ADJUST A TOUCH
AT HIGHEST POINT
LOOSENLOOSEN
TIGHTENTIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTENTIGHTEN
iiii
ii
LOOSENLOOSEN
TIGHTENTIGHTEN
iiii iii I
ii
LOOSENLOOSEN
TIGHTENTIGHTEN
iiii iiii
ii
LOOSENLOOSEN
TIGHTENTIGHTEN
iiii iiii
ii
INSTSCREEN | Rev | |3 C Feb 2020 9
13. Screen Adjustment
To be adjusted on both
sides of the handlebar
()+⁄ 6MAX
H
To be adjusted on both
sides of the handlebar
LOOSEN
LOOSEN
TIGHTENTIGHTEN
H
H
LOOSEN
LOOSEN
TIGHTENTIGHTEN
To be adjusted on both
sides of the handlebar
To be adjusted on both
sides of the handlebar
LOOSEN
LOOSEN
TIGHTENTIGHTEN
()+⁄ 6MAX
()+⁄ 6MAX
()+⁄ 6MAX

iALIGN
ii INSERT
A
B
CUT LENGTH )(A) = A + ⁄ (9
CUT LENGTH (B) = B + ⁄  ()9
Repeat on the other side
iSQUEEZE
Repeat on the other side
INSTSCREEN |Rev | |3 C Feb 2020 10
14. Commissioning
16. Fitting Handlebar Trim
1. Ensure Channel (RSC) is free from dirt and debris.
Ensure screen slides freely from side to side.2.
Ensure Screen meets at the Jamb or meeting Screen (double or corner applications) without any gaps.3.
(If not Refer to Step 1 Handle Adjustment)2 bar
Once Screen is operating correctly fit the remaining components (as shown below).4. ,
WS-HDPEX
HANDLEBAR
PLASTIC
EXTRUSION
15. Fitting Channel Covers
ii SQUEEZE
iii SNAP
iv SLIDE UNDERNEATH HANDLEBAR
(approx )⁄ ()15
iLIFT HANDLEBAR
RSC
CHANNEL
RSJ
JAMB
MOUNTING
EXTRUSION
CORDS
Cords pass over
extruded cover
WS-COVEXP
CASSETTE
EXTRUDED
COVER
TRACK (RST or RSTT)
RSJ
JAMB
MOUNTING
EXTRUSION
RSC
CHANNEL
The screen is now installed
Multiple lengths of the cassette extruded maybe
fitted according to the width of the screen

x2
<54 (1371)
17. Fitting Cassettes for Double Screens
i. ii.
INSERT
BB
CASSETTE
ASSEMBLY
RSC
CHANNEL
RSC
CHANNEL
A
ROTATE
PIVOT
A
A
RSJ
JAMB
MOUNTING
EXTRUSION
RSC
CHANNEL
meeting point*
TRACK
(RST or RSTT)
iii.
SLIDE TO
MEETING
POINT
RSC
CHANNEL
iv.
MEETING POINT
SLIDE SLIDE
CASSETTE
ASSEMBLY
CASSETTE
ASSEMBLY
ANCHOR BLOCKS
Refer to page 6 “Fitting Top Track Cassette”
INSTSCREEN | Rev | |3 C Feb 2020 11
18. Fitting Magnet and Magnet Plates for Double Screens
HANDLEBAR
WS-HDCEXP
HANDLEBAR
COVER
HANDLEBAR
WS-MST
MAGNETIC
STRIP
WS-MST
MAGNETIC
STRIP
A.
WS-MST
MAGNETIC
STRIP
WS-MST
MAGNETIC
STRIP
WS-MST
MAGNETIC
STRIP
iINSERT
ii CUT
FULL
LENGTH
B.
Center
Bottom
Top
x3
>54 (1371)
4 (101.6)
4 (101.6)
Top
4 (101.6)
4 (101.6)
Bottom
PRE-DRILL Ø1.5
(1/16in) HOLES
PRE-DRILL Ø1.5
(1/16in) HOLES
PRE-DRILL Ø1.5
[1/16] HOLES
WS-MP
MAGNET
PLATE
SC3GX7S
3G X 7 CSK
SCREW SS
WS-MP
MAGNET
PLATE
C.
WS-HDCEXP
HANDLEBAR
COVER

ANCHOR
BLOCKS
INSTSCREEN | Rev | |3 C Feb 2020 12
19. Corner Screen Application
WOOD FASCIA
WOOD FASCIA
Cassette Fitting
Open Joint Frame
Handlebar and Seal Fitting
W1
W2
HANDLEBAR
WS-HD EXCP
HANDLEBAR
COVER
iINSERT
ii CUT
⁄ ()15
PB48850
BRUSH SEAL
A.
A.
Screen Replacement
1. Remove Channel Covers
REMOVE
PIVOT
SLIDE
JAMB
i. ii.
RSJ
JAMB
MOUNTING
EXTRUSION
RSC
CHANNEL
WS-COVEXP
CASSETTE
EXTRUDED
COVER
JAMB
RSC
CHANNEL
WS-COVEXP
CASSETTE
EXTRUDED
COVER
WS-COVEXP
CASSETTE
EXTRUDED
COVER
TRACK (RST or RSTT)
RSC
CHANNEL
2. Remove Cassettes
i. ii.
REMOVE
iv. B
B
iii. CASSETTE
ASSEMBLY
RSC
CHANNEL
RSC
CHANNEL
A
ROTATE
PIVOT
A
A
JAMB
SLIDE
AA
BB
RSC
CHANNEL
JAMB
RSC
CHANNEL
W1 and W2

Cleaning the Top Track and Bottom Channel
Dust and debris can collect in the guide channels
over time. Removal of such build up is easy and
important to the screen's smooth movement.
While the screen is retracted, remove any debris
with a soft cloth or a vacuum cleaner with a soft
brush nozzle. Dusty or coastal environments will
require regular cleaning.
Cleaning the Screen Mesh
The screen mesh should be lightly dusted to
maintain an unobstructed view and air flow.
While the screen is extended, remove any build
up with a vacuum cleaner with a soft brush
nozzle, care should be taken not to tear or rip the
mesh.
INSTSCREEN | Rev | |3 C Feb 2020 13
3. Remove Screen Assembly
ii REMOVE
iii LIFT
i SQUEEZE USING PLIERS
ii REMOVE
SCREEN
ASSEMBLY
CASSETTE
ASSEMBLIES
RSJ
JAMB MOUNTING
EXTRUSION
RSC
CHANNEL
Screen Care and Maintenance
Replace with new SCREEN KIT and follow instructions supplied
Use pliers with masking tape
to protect the surface
Wind and Operating Tips
The screen is fitted with tensioning cords running
horizontally across the opening that provide
stability to the screen, control the vertical
orientation of the handle bar and help prevent
the mesh from blowing out of its channel in windy
conditions. Should the screen mesh blow out
gently retract the screen, the mesh should self-
feed back into the channels, if not simply pop the
mesh back in the channel. On large openings the
screen mesh acts like a sail, in gusty or windy
conditions Brio recommends to keep the screen
retracted
Servicing
If the mesh is damaged or a tension cord breaks,
the screen will need to be replaced. The screen
has been designed to be interchangeable with a
replacement screen assembly which is reinstalled
into the existing channels. Brio recommends
contacting the original installer to have the
screen cut to size and refitted or please contact
Brio for further assistance.
The Brio 612 Retractable Pleated Insect Screen is designed to fit a variety of opening sizes and
provides an effective barrier against insects entering your home. Once installed, Brio recommends the
following steps should be taken to ensure many years of trouble free operation