Brobo OMRM 125 PRO User manual
OMRM 125 PRO
AUTOMATIC SINGLE HEAD ALUMINIUM PROFILE CUTTING MACHINE
OPERATING MANUAL
1
CONTENTS
1. INTRODUCTION ............................................................................................ 3
2. INTENDED USE.............................................................................................. 4
3. TECHNICAL SPECIFICATIONS.......................................................................... 5
.......................................................................................................................6
..........................................................................................................................................7
................................................................................................................................................ 7
................................................................................................................................. 8
4. MACHINE STRUCTURE AND PLACEMENT....................................................... 9
4.1 General Structure............................................................................................................................................10
4.2 Machine Placement.........................................................................................................................................12
5. OCCUPATIONAL SAFETY AND MEASURES .................................................... 13
........................................................................................................................ 14
............................................................................................................................14
.......................................................................................................................................14
.................................................................................................................. 14
..................................................................................................................................... 14
............................................................................................................................................................14
.................................................................................................................................................... 14
...................................................................................................................................15
................................................................................................................................................ 15
................................................................................................................15
..........................................................................................................................................15
......................................................................................................................... 16
6. COMMISSIONING AND INSTALLATION ........................................................ 18
................................................................................................................................19
.................................................................................................................................19
....................................................................................19
6.4 Placement of Machine ....................................................................................................................................20
.............................................................................................................................................20
......................................................................................................................20
.....................................................................................................................................20
............................................................................................................................ 21
6.9 Electrical Panel ................................................................................................................................................23
................................................................................................................................ 24
2
CONTENTS
7. USE OF MACHINE ........................................................................................ 26
.................................................................................................................................. 27
7.2 Control Panel ................................................................................................................................................... 27
...................................................................................................................................................28
.................................................................................................................................................28
....................................................................................................................................................29
........................................................................ 31
............................................................................................................................... 32
..................................................................................................................................................33
...................................................................................................................................34
...................................................................................................................34
8. MAINTENANCE ........................................................................................... 35
8.1 General Maintenance...................................................................................................................................... 36
....................................................................................................................36
..........................................................................................................................36
.............................................................................................................................................36
.................................................................................................................................... 37
..................................................................................................................................37
..............................................................................................................................................38
...................................................................................................................................................... 39
8.9 Table of Periodic Maintenance........................................................................................................................ 41
9. PROBLEMS AND SOLUTIONS ....................................................................... 42
10. WARRANTY DISCLAIMER .......................................................................... 44
11. APPENDICES.............................................................................................. 47
...................................................................................................................48
..................................................................................................................58
...............................................................................................................................................59
...............................................................................................................................................69
3
1
Operating Manual is a document which must be read by the operating personnel before operating the
machine. It covers all the required information for the use of machine. Basic maintenance information
required for long-term efficient use of the machine is also contained in this document. This guide allows the
user to use the software and mechanical components correctly. Although some equipment installed on the
machine vary in shape, operating principles remain the same.
Some symbols in the subject contained in this operating manual refer to the following:
Annotaon regarding the subject explained
Warning regarding the safety of life and/or
machinery
INTRODUCTION
4
2
OMRM 125 PRO machine is designed to cut PVC and aluminum proles. It is wrong and forbidden to use for
purposes of other than its intended use. Our company cannot be held responsible for misuses.
• It oers precise cung at 0° to 180° and intermediate angles.
• Fast adjustment buers for 0°, 15°, 30°, 45°, 60°, 75°and 90° angles
• Tray xaon arm for intermediary angles
• Chip clogging is prevented with special design at surface
• Diamond saw diameter of Ø600 mm
• Protecve cover switch for a safe cung
• Vercal and horizontal pneumac press system
• Adjustable saw output speed
• Oers the conveyor with meter on the right side and the carrier conveyor on the life side (3 meters each)
• Hydro-pneumac and Cooling Assembly for Aluminum cung
• Protecve cover runs automacally
• Power supply protects the system against sudden voltage changes
• Cung operaon of PVC and aluminum proles takes place at an angle range of 0° - 180°.
INTENDED USE
5
3
.......................................................................................................................6
..........................................................................................................................................7
................................................................................................................................................ 7
................................................................................................................................. 8
TECHNICAL SPECIFICATIONS
6
OMRM 125 PRO
3
TECHNICAL SPECIFICATIONS
400 V
6 A
Force Used 3.1 kW
6-8 BAR
15 lt/cycle
Saw
Diameter Ø600 x Ø30 mm
Thickness 4.4/3.8 mm
No. of Teeth 140 units
Saw Motor
Motor Power 4 kW
Motor Speed 2875 RPM
L
max)3300 mm
min)540 mm
0° - 180°
506 kg
7
3
TECHNICAL SPECIFICATIONS
7070 mm 1290 mm 1625 mm
90°
45°
30°
22.5°
Ø600 mm
0 2020 4040 6060 8080 100100 120120 140 160 180 200 220 240 260 280 300 320
160
140
120
220
200
180
100
80
60
40
20
120 mm
1625 mm
1290 mm
7070 mm
3000 mm
965 mm
3.2 General Dimensions
8
OMRM 125 PRO
3
TECHNICAL SPECIFICATIONS
The product informaon card containing the general technical specicaons of the product is as follows:
ÜRETİCİ /PRODUCER
KOD / ADI /CODE / NAME OMRM 125 PRO
SERİ NO /SERIAL NO ÜRETİM TARİHİ /PROD. DATE 2022
GÜÇ /POWER 3,1 kW VOLTAJ /VOLTAGE 400 V
FREKANS /FREQUENCY 50 Hz AKIM /CURRENT 6 A
HAVA BASINCI /AIR PRESSURE 6-8 Bar HAVA TÜKETİMİ /AIR CONSUMPTION 15 lt/cycle
AĞIRLIK /WEIGHT 506 kg
GENİŞLİK /WIDTH 1290 mm
BOY /LENGTH 7070 mm
YÜKSEKLİK /HEIGHT 1625 mm
MENŞEİ /MADE IN
M.S.K MOTOR KOMPRESÖR MAK. SAN. TİC. LTD. ŞTİ.
NOSAB 113. Sk. No:23 Nilüfer / BURSA
Tel: +90 224 411 07 45 Pbx Fax: +90 224 411 07 49
22ACMPR0001
TÜRKİYE
Otomatik Alttan Çıkma Alüminyum Profil Kesim Makinası
Automatic Single Head Aluminium Profile Cutting Machine
9
4
4.1 General Structure............................................................................................................................................10
4.2 Machine Placement.........................................................................................................................................12
MACHINE STRUCTURE AND PLACEMENT
10
OMRM 125 PRO
4
MACHINE STRUCTURE AND PLACEMENT
ASaw Housing
BRight Conveyor (w/ Meter)
CLe Conveyor
DLower Body
EElectrical and Pneumac Panel
FCondioner
GCoolant Tank
HCoolant Opening - Closing Valve
ISaw Output Speed Adjustment Screw
JControl Panel
KFront Presses
LTop Presses
B
DE
A
C
F
G
L
JK
HI
11
4
MACHINE STRUCTURE AND PLACEMENT
MSide Cover of Lower Body (Saw Cover)
NSawdust Storage
ODust Outlet (Ø90 mm)
PResng Plaques
QAngular Cung Table
RCung Table Rotang Arm
S
O
Q
N
P
R
M
U
W
T
V
Y
X
SAngle Adjustment Ring
TSaw (Ø600 mm)
USaw Motor
Belt Housing
WCoolant Nozzle
XMeter
YProle Support
12
OMRM 125 PRO
4
MACHINE STRUCTURE AND PLACEMENT
4.2 Machine Placement
For machine placement, pay aenon to the movement area required for operaon of the machine, and of
the appropriate distance to enable the panel doors to open when necessary. Take following measures into
account for safe operaon.
CAUTION: For safe operaon, no one but operator should go beyond the below-menoned borders
and interfere with the machine. Based on the machine placement area, please pay aenon to the
image below for the ceiling height.
3000 mm
500 mm
500 mm
500 mm
500 mm
13
5
........................................................................................................................ 14
............................................................................................................................14
.......................................................................................................................................14
.................................................................................................................. 14
..................................................................................................................................... 14
............................................................................................................................................................14
.................................................................................................................................................... 14
...................................................................................................................................15
................................................................................................................................................ 15
................................................................................................................15
..........................................................................................................................................15
......................................................................................................................... 16
OCCUPATIONAL SAFETY AND MEASURES
14
OMRM 125 PRO
5
OCCUPATIONAL SAFETY AND MEASURES
This secon contains informaon required for safe use of the machine and general equipment.
Required warnings regarding accidents and measures to be taken are given in the Operang Manual. Sll, user
is responsible for warning and guiding workplace employees for complying with the required occupaonal
safety rules. Workplace ocers are also responsible for performing required praccal follow-ups. Operator
must have full command over safety rules of the machine before starng to operate it. Current safety
components at the me of machine delivery must be kept in the same way. Manufacturing company cannot
be held legally accountable for any accident and safety gap resulng from operaons that are not compliant
with use and safety requirements of the machine. The risks arising within this scope shall also aect warranty
disclaimer and again, manufacturing company cannot be held legally accountable. Any crical part requiring
replacement due to wearing etc. of the machine and other equipment must be immediately replaced. Operator
is the person who is responsible for use, cleaning, adjustment, operaon, maintenance etc.
OMRM 125 PRO machine is designed to cut aluminum and PVC proles. The user is responsible for any
machine faults and occupaonal safety gaps to be resulted from procedures other than this.
Only one operator must work on OMRM 125 PRO machine. Operator must not operate the machine in case of
any lack of aenon caused by drugs, alcohol or medicaon. Operator must check the machine and components
prior to operaon. Main switch, electricity and pneumac must absolutely be switched o during the roune
maintenance. Any pressure must be discharged in case any hydro-pneumac equipment is present. Do not
replace the equipment and safety parts on the machine. Do not li the safety device and barriers. Operator
must wear a uniform suitable for machine and manufacturing requirements. Operator must not wear any
rings, bracelets etc. which may cause an accident. Sta with long hair must use hair nets, if necessary. The
machine must be installed in accordance with the training provided by M.S.K. company experts.
All maintenance procedures must be performed by expert technicians who have command over the periodical
technique. Use predened proper equipment for machine maintenance.
Severe occupaonal accidents and injuries may occur in case of failure to comply with the safety rules described
in this manual. Electrical intervenon and maintenance must only be performed by authorized personnel. All
procedures must be performed using proper and isolated equipment. Take noce of safety signs and do not
remove them. Do not make any addion and subtracon on the voltage line. Use original spare parts and
equipment. No changes in circuits are allowed. Shut down the electrical equipment before every cleaning
procedure. Main cabinet and cabinet doors must be closed. In case of re, turn o the main switch and use
proper re exnguisher equipment.
CAUTION: Hardware panel locks must remain in the possession of authorized sta.
Work with proper lighng values for operator safety and health. The minimum illuminaon value for the use
of machine is set to be 300 lux. For more technical informaon, please see EN 12464-1 Lighng Standard.
All necessary connecons must be prepared at the placement area in line with the machine. Requirements
such as electrical power, pneumacs etc. must be at values meeng requirements, and compable equipment
must be kept available at the placement area. Take IEC 64-8 standard into consideraon for the installaon of
electrical equipment.
CAUTION: If there is a power-supply in the system, it must have a 0.3A circuit breaker property.
Commissioning procedures must be performed by specialized sta.
15
5
OCCUPATIONAL SAFETY AND MEASURES
Earthing system must be compable with the features set out by IEC 64-8 standard. It must be compable with
(IEC64; IEC364) standard for low-voltage equipment. Earthing procedures must be performed in consideraon
of the voltage value. A stands for the marked point earthing inlet.
5.9 Noise Emission
There is no noise emied by machine units, which will impact the health of employee.
In case the user uses equipment such as lubricaon, cooling, etc., then apply the methods indicated on
respecve labels.
Earthing system must conform to the specicaons described in IEC 64-8 standard. It must be compable with
(IEC64; IEC364) standard for low-voltage equipment. Earthing procedures must be performed in consideraon
of the voltage value. A stands for the marked point earthing inlet.
DANGER! Abolishment or deacvaon of the safety measures taken on the machine and devices are
dangerous and forbidden!
A-) Main Switch
B-) Emergency Stop Buon
C-) Saw Forward Buons*
D-) Saw Housing**
* In order for the saws to move, the saw forward buons must be pressed together.
** Saw housing is closed automacally during cung.
D
A
B
C
16
OMRM 125 PRO
5
OCCUPATIONAL SAFETY AND MEASURES
Despite of the safety measures taken on the machine through equipment, it is also required to comply with
addional visual safety measures at the operang site. Warning symbols and phrases in this document should
be taken into consideraon. These warning signs are intended to protect occupaonal health and avoid any
hazard.
• Contact with moving parts may lead to electric shock.
• Do not use sharp or pointed objects which may harm the protecve seals and
penetrate into seal.
• Turn o the power supplies prior to any maintenance or adjustment.
• Pay aenon to the equipment on the machine, which moves during the
operaon or is used to x a part.
• Keep both hands away from equipment during operaon of the machine.
• Do not make any adjustments or do not perform maintenance during operaon
of the machine.
• Do not grab moving parts with your hands.
• Do not put your hand anywhere with a risk of jamming.
• Do not keep your hands on machine except for buons.
• Take safety measures during maintenance and cleaning of the machine.
• Take measures to avoid cuts while replacing milling cuers and drilling bits.
• Wear protecve earpieces in environments with a high level of noise!
• During the operaon of the machine, some parcles may pop out and injure
your eyes. Therefore, you must wear protecve glasses!
Kullanma kılavuzunu okumadan
makineyi KESİNLİKLE çalıştırmayınız.
DO NOT operate the machine without
reading the manual instructions.
>>
>>
Nakliye sabitleme cıvataları sökülmeden
çalıştırmayınız. Nakliye sabitleme cıvatası
bulunan yerler işareti ile gösterilmiştir.
Do not operate before the transportation
fixing bolts are removed.The places of
transport fixing bolts are shown with sign.
>>
>>
Elektrik enerjisi kesilse bile makinede
basınçlı hava bulunmaktadır.
The machine has compressed air inside
even if the electric power supply is o.
>>
>>
• Read the relevant operang manual carefully and comply with the safety
warnings, and keep it somewhere visible to re-access it.
• The moving parts are bolted to be xed during transportaon. Unbolt the xing
bolt ABSOLUTELY prior to the operaon of the machine.
• Exercise cauon, as there is pressure air in the machine, even when the power
supply is o.
• Refers to the situaons that require turning o the power supply, such as some
maintenance procedures on the machine.
• When the machine is supplied with electricity, the high voltage on the machine is
extremely dangerous for safety of life and therefore operaons on the machine
must be carried out by only authorized people specialized in their eld.
• Main power switch of the machine should be turned o prior to the procedures
that may lead to contact with electricity.
Ana Elektrik Şalteri
Main Switch
• Refers to the locaon of the main power switch of the machine.
17
5
OCCUPATIONAL SAFETY AND MEASURES
• The machine has been checked for its funconality within our company.
ISO VİSKOZİTE 10
DODGE Deolube 10-S
MOBIL Velocite 6
SHELL TELLUS Tellus (Spindle) 10
CHEVRON AW Machine Oil 10
CASTROL Hyspin R&O 10
TEXACO Spindura 10
UNION Turbine 10
• The oil types stated on the side tag are used in the condioner unit of the
machine.
• Add one of the oils seen on the tag to the tank as the oil in the tank is depleted.
• Used for indicang the rotang direcon of the saw.
• The warning tags regarding the contact with the saw are used according to the
rotang direcon of the saw.
• Pay aenon to the saw(s) on the area of this sign and avoid any contacts!
• Indicates the movement speed adjustment valve of saw.
• Backward & forward arrow signs indicate the movement direcon of the saw.
• As the valve is turned towards the direcon of red rods, the movement speed of
saw increases.
• Coolant opening/closing valve
• Opens/closes coolant during machine operaon
18
OMRM 125 PRO
6
................................................................................................................................19
.................................................................................................................................19
....................................................................................19
6.4 Placement of Machine ....................................................................................................................................20
.............................................................................................................................................20
......................................................................................................................20
.....................................................................................................................................20
............................................................................................................................ 21
6.9 Electrical Panel ................................................................................................................................................23
................................................................................................................................ 24
COMMISSIONING AND INSTALLATION
19
6
COMMISSIONING
Our machines are specially packed in accordance with their sizes and weight criteria. Main purpose of
packaging is to safely deliver the product free-of-damage to our customer. Some parts may be shipped as
disassembled in line with the agreements with customer. Prior to transportaon, all detailed criteria are set
through a contract signed between pares. Transport methods adopted during loading must comply with the
mechanical structure and weight of the machine. Otherwise machine may suer damage. The movable units,
if any, must be xated and taken under protecon during transportaon.
No equipment is demounted on the machine for our domesc transportaon. We recommend that
you use a forkli. Take precauons against potenal risks that may arise due to displacement of the
center or gravity during any liing procedure. Our company shall not be held accountable for any
accidents that may occur!
Start moving the machine from the front side. Before carrying, the sheets that can be crushed under
the cabinet should be removed. As demonstrated in the gure, the cabinet is lied in a way that
balances the center of gravity, taking care not to crush the cable channels under the cabinet with long
forkli forks. Do not forget to take o the protecon wedge used for transportaon once the installaon is
completed!
Our machines that are transported abroad are packed in wooden boxes according to their sizes. Some
environmental equipment with a risk of damage during packaging procedures must be demounted and
separately packed.
Check the machine for any fault and damage that may arise during shipment and report to the shipping
company in case you encounter a problem.
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