Broil King P3PK5(N)-1 User manual

Page 1
GAS-FIRED
P3PK5(N)-1
P3X GRILL WITH STAINLESS STEEL CART AND ONE BLACK SHELF
PREMIUM GRILLS

B102197-3-0814Page 2
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main-
taining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity
of this or any appliance.
2. Only the LP tank connected for use shall be placed in the vicinity of this grill.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
WARNING
For LP grills, use propane cylinders equipped with an Overll Protection Device (OPD).
An overlled or improperly lled propane cylinder can be dangerous.
IMPORTANT INFORMATION

B102197-3-0814 Page 3
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

B102197-3-0814Page 4
TABLE OF CONTENTS
ASSEMBLY INSTRUCTIONS.....................................................................................................5
P3PK5 SERIES PARTS DIAGRAM............................................................................................6
CART HARDWARE PACK - B102002 .......................................................................................7
GRILL HEAD HARDWARE PACK - B102155 ...........................................................................8
SHELF HARDWARE PACK - B101658......................................................................................9
UNPACK AND REMOVE LID ...................................................................................................10
CART BASE ASSEMBLY......................................................................................................... 11
CART WALLS ASSEMBLY ......................................................................................................12
ATTACH WALLS TO BASE......................................................................................................13
INSTALL REAR BRACE ..........................................................................................................14
INSTALL RUBBER GUARD AND BUSHING...........................................................................15
INSERT BURNER HOLD-DOWN BOLT ..................................................................................16
ATTACH BOTTOM CASTING TO CART .................................................................................17
ATTACH SIDE SHELF.........................................................................................................18-21
WIND DEFLECTOR PLACEMENT ..........................................................................................22
INSERT CONTROL PANEL......................................................................................................23
ATTACH IGNITOR WIRE..........................................................................................................24
INSTALL BURNER ASSEMBLY...............................................................................................25
CONNECT IGNITOR LEADS ...................................................................................................26
KNOB AND BATTERY PLACEMENT ......................................................................................27
INSTALL LID STOP..................................................................................................................28
HEAT SHIELD PLACEMENT ...................................................................................................29
TANK RETAINER AND GREASE CUP INSTALLATION .........................................................30
HANDLE INSTALLATION ........................................................................................................31
REINSTALL LID........................................................................................................................32
INSTALL RACKS......................................................................................................................33
INSTALL WARMING RACK .....................................................................................................34
PROPANE GAS GRILLS.....................................................................................................35-37
CONNECTING PROPANE GAS GRILL ..............................................................................38-39
CONNECTING NATURAL GAS GRILL....................................................................................40
NATURAL GAS GRILLS ..........................................................................................................41
COMPLETED ASSEMBLY .......................................................................................................42
OWNER’S MANUAL FOR P3PK5 GRILLS ........................................................................43-52
OPERATION - PROPANE AND NATURAL GAS GRILLS ..............................................43-44
MAINTENANCE...................................................................................................................45
TROUBLESHOOTING.........................................................................................................46
IMPORTANT SAFETY INFORMATION ..........................................................................47-48
COOKING TIPS ...................................................................................................................49
WARRANTY TERMS ...........................................................................................................50
MASTER PARTS DISTRIBUTOR LIST ...............................................................................51
HOW TO ORDER REPAIR PARTS .....................................................................................51
GRILL MAINTENANCE HISTORY.......................................................................................52
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
TABLE OF CONTENTS

B102197-3-0814 Page 5
Before You Begin
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
TOOLS
REQUIRED
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
ASSEMBLY INSTRUCTIONS

B102197-3-0814Page 6
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B100561 (1)
SIDE SHELF
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B101473 (1)
GREASE CUP
B102122 (1)
CART SHIELD
B100993 (1)
SHELF SUPPORT STIFFENER
B101969 (1)
BRACKETATTACH ASSEMBLY
B100568 (1)
SUPPORT BRACKET FRONT
DPP7SS (1)
WIND DEFLECTOR
B072695(1)
RETRACTING RACK
DPA34 (1)
BRIQUETTE BAG
B101635 (1)
RUBBER GUARD
B057804 (2)
HINGE PIN
B057805 (2)
COTTER PIN
DPA111 (1)
COOKING GRID (2) PIECES
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRONIC IGNITOR
DPA106 (1)
LID STOP KIT
B101622 (1)
CONTROLPANELSHIELD
B101879 (1)
GRILL BODY BOTTOM
B101061 (1)
BRIQUETTE RACK
B101417 (2)
CASTER W/O BRAKE
B101416 (2)
CASTER WITH BRAKE
B101415 (1)
PLASTIC BASE
B100569 (1)
SUPPORT BRACKET BACK
B069756 (1)
HOSE & LPS REGULATOR
B101883 (1)
GRILL BODY TOP
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B102041 (1)
PROTECTIVESLEEVE
B101666 (1)
ELECTRODE
DPP111 (1)
BURNER ASSEMBLY
DPP118 (1)
BURNER BRACKET
B101834 (1)
ELECTRODE BRACKET
B102051 (1)
RIGHT SIDE PANEL
B101585 (1)
FRONT PANEL
B102050 (1)
LEFT SIDE PANEL
B101514 (1)
CONTROLPANELASSEMBLY
B101583 (1)
REAR BRACE
B101420 (1,LP) OR B101421 (1,NAT)
VALVELPG OR NATURAL
P204 (2,LP) P300 (2,NAT)
ORIFICELPG OR NATURAL
B064791 (1)
CYLINDER RETAINER
P3PK5 SERIES PARTS DIAGRAM

B102197-3-0814 Page 7
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B100561 (1)
SIDE SHELF
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B101473 (1)
GREASE CUP
B102122 (1)
CART SHIELD
B100993 (1)
SHELF SUPPORT STIFFENER
B101969 (1)
BRACKETATTACH ASSEMBLY
B100568 (1)
SUPPORT BRACKET FRONT
DPP7SS (1)
WIND DEFLECTOR
B072695(1)
RETRACTING RACK
DPA34 (1)
BRIQUETTE BAG
B101635 (1)
RUBBER GUARD
B057804 (2)
HINGE PIN
B057805 (2)
COTTER PIN
DPA111 (1)
COOKING GRID (2) PIECES
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRONIC IGNITOR
DPA106 (1)
LID STOP KIT
B101622 (1)
CONTROLPANELSHIELD
B101879 (1)
GRILL BODY BOTTOM
B101061 (1)
BRIQUETTE RACK
B101417 (2)
CASTER W/O BRAKE
B101416 (2)
CASTER WITH BRAKE
B101415 (1)
PLASTIC BASE
B100569 (1)
SUPPORT BRACKET BACK
B069756 (1)
HOSE & LPS REGULATOR
B101883 (1)
GRILL BODY TOP
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B102041 (1)
PROTECTIVESLEEVE
B101666 (1)
ELECTRODE
DPP111 (1)
BURNER ASSEMBLY
DPP118 (1)
BURNER BRACKET
B101834 (1)
ELECTRODE BRACKET
B102051 (1)
RIGHT SIDE PANEL
B101585 (1)
FRONT PANEL
B102050 (1)
LEFT SIDE PANEL
B101514 (1)
CONTROLPANELASSEMBLY
B101583 (1)
REAR BRACE
B101420 (1,LP) OR B101421 (1,NAT)
VALVELPG OR NATURAL
P204 (2,LP) P300 (2,NAT)
ORIFICELPG OR NATURAL
B064791 (1)
CYLINDER RETAINER
WING NUT,
1/4-20
R1123
(1)
SNAP BUSHING,
1/2"
R896
(1)
KEPS NUT,
SS,10-24
B073967
(8)
KEPS NUT,
SS,1/4-20
B100385
(4)
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(1)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 1-1/4
B100113
(1)
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
PHILLIPS PAN HEAD SCREW,
SS, 10-24 X 1/2
R4056
(6)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(8)
CART HARDWARE PACK - B102002

B102197-3-0814Page 8
GRILL HEAD HARDWARE PACK - B102155

B102197-3-0814 Page 9
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
HEX NUT,
SS,1/4-20
B076331
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
SHELF HARDWARE PACK - B101658

B102197-3-0814Page 10
BROILMASTER
PREMIUM GRILLS
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
UNPACK AND REMOVE LID

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FRONT
Install the two Casters with Brakes in
the front of the Base.
BRAKE
CART BASE ASSEMBLY

B102197-3-0814Page 12
Be careful when handling parts, as
they may contain sharp edges. Work
gloves are recommended to prevent
injury.
3/8”
CART WALLS ASSEMBLY
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1/2
R4056 (6)
KEPS NUT,
SS, 10-24
B073967(6)

B102197-3-0814 Page 13
Install all four Screws before tightening.
ATTACH WALLS TO BASE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (4)

B102197-3-0814Page 14
Make sure the Rear Brace goes in the
cutout of the Support Bracket.
REAR BRACE
7/16”
INSTALL REAR BRACE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (2)
KEPS NUT,
SS, 1/4-20
B100385 (2)

B102197-3-0814 Page 15
RUBBER GUARD BUSHING
Insert Bushing in the Front Panel on the
right.
Install Rubber Guard over Cart cut out.
INSTALL RUBBER GUARD AND BUSHING
SNAP BUSHING,
1/2”
R896(1)
RUBBER
GUARD,
B101635(1)

B102197-3-0814Page 16
7/16”
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT,
SS, 1/4-20
B076331(1) .

B102197-3-0814 Page 17
7/16”
ATTACH BOTTOM CASTING TO CART
HEX HEAD BOLT
SS, 1/4-20 X 3/4
B063096 (4)
FLAT WASHER,
SS, 1/4 ID X 5/8 OD
B076332 (4)
.

B102197-3-0814Page 18
CORRECT INCORRECT
Ensure that the Side
Shelf Bracket Assembly
is installed so that the
Match Light Access
Hole is on the bottom.
7/16”
LARGE
WASHER ON
INSIDE
ATTACH SIDE SHELF
PHILLIPS TRUSS HEAD SCREW,
SS, 1/4-20 X 3/4
B072217 (2)
FLAT WASHER,
1/4 ID X 5/8 OD
B076332 (2)
..
FLAT WASHER,
SS, 1/4 ID X 1 OD
B101640 (2)
. .
LOCK WASHER,
1/4 ID X 1/2 OD
B076333 (2)
.. ..
HEX NUT,
SS, 1/4-20
B076331 (2) . . .

B102197-3-0814 Page 19
ATTACH SIDE SHELF
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563 (4)

B102197-3-0814Page 20
Leave Screws loose
until next step.
ATTACH SIDE SHELF
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS, 10-16 X 1/2
R4059 (2)