Broil King PCB1-2 User manual

B101586-4-0112 Page 1
Keep This Owner’sManual FOr FuTure reFerence.
EmpirE Comfort SyStEmS, inC • 918 frEEburg AvE. • bEllEvillE, il 62220
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in
thiS CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES.
work glovES ArE rECommEndEd to prEvEnt injury.
MODELS
BL48G-1
SS48G-1
B101652
insTallaTiOn insTrucTiOns
MODELS MODELS
PCB1-2
DCB1-2
BL26P-1
SS26P-1

B101586-4-0112Page 2
Important Information ..........................................................................................................4
PCB1-2, DCB1-2 Installation Instructions .......................................................................5-10
Cart Exploded View & Parts List .......................................................................................6
Cart Hardware Package ....................................................................................................7
Cart Assembly .............................................................................................................8-10
BL26P-1, SS26P-1 Patio Base Installation Instructions ...............................................11-16
Patio Base Exploded View & Parts List ..........................................................................12
Patio Base Hardware Package........................................................................................13
Patio Base Installation ...............................................................................................14-16
BL48G-1, SS48G-1 In-Ground Post Installation Instructions .......................................14-22
In-Ground Post Exploded View & Parts List ...................................................................18
In-Ground Post Hardware Package.................................................................................19
In-Ground Post Assembly ..........................................................................................20-22
Template for Mounting Holes .............................................................................................23
CongrAtulAtionS!
You have chosen the nest grill for your outdoor cooking pleasure. Please take time to read this entire manual before as-
sembling your Broilmaster®Grill accessory.
tAblE of ContEntS

B101586-4-0112 Page 3
thiS gAS ACCESSory iS dESignEd for outdoor uSE only
IMPORTANT:
This manual should be read thoroughly by the person installing the grill mounting and all persons who will
use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the
user. The user should retain this manual for future reference when using or cleaning the grill mounting and to
properly identify any repair parts that may be required.
WARNING:
Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment,
alteration, service or maintenance can cause personal injury or property damage. For assistance or additional
information consult a qualied installer, service agency or the gas supplier.
CAUTION:
The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 PSIG.
CAUTION:
The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking,
assembly and the installation.
WARNING:
Do not supply LP gas to a grill designed for natural gas nor natural gas to a grill designed for LP gas.
NOTICE:
Assemble grill mount before assembling grill.

B101586-4-0112Page 4
Grill Location
Broilmaster®Gas Grills are designed for outdoor use
ONLY.
These mounting accessories are designed for use with
Broilmaster® gas grills and must not be used with any
other grill or for any other purpose.
Never install or operate your grill in any building, ga-
rage, or other enclosed area. To do so may result in the
possibility of re, property damage, or personal injury.
For your safety, the grill should not be installed or
operated under any combustible materials, such as
carports, covered porches, awnings, or overhangs. To
do so may result in the possibility of re, property dam-
age, or personal injury.
Never install or use your grill in or on any recreational
vehicle or boat. To do so may result in the possibility of
re, property damage, or personal injury.
CAution: thE inStAllAtion And opErAtion of thiS
grill At ClEArAnCES lESS thAn SpECifiEd bElow mAy lEAd
to thE poSSibility of firE, propErty dAmAgE, or pErSonAl
injury.
A minimum clearance of eighteen (18”) inches is re-
quired from the back of the grill to any combustible
material.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
The area surrounding the grill should be clear to ensure
proper ventilation. Do not obstruct the ow of com-
bustion and ventilation air in any way. The ventilation
openings on the propane cylinder enclosure must also
remain free and clear of debris.
wArning: do not inStAll or opErAtE A gAS grill
whErE gASolinE or othEr flAmmAblE mAtEriAlS ArE uSEd
or StorEd. fAilurE to Comply with thiS wArning Could
rESult in ExploSion or firE CAuSing propErty dAmAgE or
pErSonAl injury.
iMpOrTanT inFOrMaTiOn
gas Types
Never use liquid propane gas with a grill designed for
natural gas, or natural gas with a grill designed for liquid
propane gas. The type of gas required for your grill is
dened on its product identication label. Questions
regarding different types of gases should be directed
to your gas supplier.
Cleaning
The exterior of your cart or post may be cleaned with
hot water and mild detergent as needed.
Touch-up paint is available through your Broilmaster®
dealer.
Stainless steel surfaces may be cleaned with a spray-
on stainless steel cleaner available at most hardware
stores.
Important: Do not use harsh or abrasive cleaners! Your
cart or post has a highly polished surface and may be
easily scratched.
Periodic Inspection and
Maintenance
Periodic inspections and maintenance are essential. All
Broilmaster®Gas Grill products or mechanical devices
eventually begin to wear due to environment, contami-
nants, corrosion or aging. Inspect all components at
least twice per year and replace any that show wear.
If any parts are damaged or missing, you may order parts
from your local Broilmaster®dealer. Please refer to the
Parts Diagram and Parts List section of this manual for
more detailed information.

B101586-4-0112 Page 5
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in
thiS CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES. work
glovES ArE rECommEndEd to prEvEnt injury.
pCb1-2, dCb1-2
insTallaTiOn insTrucTiOns
rEmovE protECtivE CoAting And vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE
bEEn inCludEd bEforE bEginning ASSEmbly.
toolS rEquirEd: phillipS SCrEw drivEr (An ElECtriC SCrEw drivEr or drill iS
rECommEndEd to EASE inStAllAtion.)

B101586-4-0112Page 6
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit
www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.
CArt ExplodEd viEw & pArtS liSt
9
8
7
1
2
12
4
6
5
10
11
3
13
INDEX
NO.
PART NO. DESCRIPTION
PCB1 DCB1 H3PK1
1 B101585 B101584 B101584 Front Panel
2 B101651 B101642 B101642 Right Side Panel Assembly
3 B101650 B101641 B101641 Left Side Panel Assembly
4 B101583 B101582 B101582 Rear Brace
5 B101633 B101633 B101633 Cart shield stainless steel
6 B101473 B101473 B101473 Grease Cup
7 B101414 B101414 B101415 Plastic Base
8 B101416 B101416 B101416 Caster with Brake
9 B101417 B101417 B101417 Caster without Brake
10 B064791 B064791 B064791 Cylinder Retainer
11 B101565 B101565 B101565 Base Support Bracket - Right
12 B101495 B101495 B101495 Base Support Bracket - Left
13 B101635 B101635 B101635 Channel, Edge Protector
Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the
exploded view on this page have been included before beginning this
installation.
Caution: Use caution when handling parts, as they may contain sharp edges.
Work gloves are recommended to prevent injury.

B101586-4-0112 Page 7
CArt hArdwArE pACkAgE
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4
1/4 ID X 5/8 OD FLAT WASHER
1/4-20 HEX NUT
HEX HEAD BOLT 1/4-20 X 3/4
1/4 ID X 1/2 OD LOCK WASHER
PHILLIPS SCREW 10-24 X 1/2
10-24 KEPS NUT
1/4-20 WING NUT
½ SNAP BUSHING
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4
Note: Hardware shown at actual size where possible.
Description Qty
Supplied
Description Qty
Supplied
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4 8 10-24 KEPS NUT 6
HEX HEAD BOLT 1/4-20 X 3/4 4 1/4-20 WING NUT 1
1/4-20 HEX NUT 4 1/2 SNAP BUSHING 1
1/4 ID X 1/2 OD LOCK WASHER 1 PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4 1
PHILLIPS SCREW 10-24 X 1/2 6 1/4 ID X 5/8 OD FLAT WASHER 4

B101586-4-0112Page 8
Caution: Be careful when handling parts, as they may
contain sharp edges. Work gloves are recommended to prevent
injury. Remove protective plastic covering.
1. For Stationary Cart Assembly: Use the template on page
23 to locate and pre-drill the three screw holes into wood or
concrete for the cart base. If applicable, drill the 1 1/2” gas line
access hole. DO NOT secure base with the screws at this time.
For Mobile Cart Assembly: Flip plastic base and insert casters
by inserting the pin provided with the casters in the proper hole.
It is recommended that the two casters with brakes should be
in the front of the base. See Figure 1.
Figure 1
2. Place the base support brackets on the side panels. Slide the
short anges on the brackets between the top and side anges
of the side panels. See Figure 2.
Figure 2
CArt ASSEmbly
3. Align the holes on the front and side panel assemblies and
secure with six #10-24 x 1/2” Phillips screws and 10-24 Keps
Nuts provided (3 on each side). Do not tighten these screws
until all are installed. Use black screws for black carts and
stainless steel screws for stainless steel carts. See Figures 2
and 3.
Figure 3
4. Secure the completed assembly to the base with four
1/4-20 x 3/4” Phillips Truss screws. See Figure 4. Note: Plastic
base comes with factory installed threaded inserts. Install all
four screws before tightening.
Figure 4

B101586-4-0112 Page 9
5. Attach Rear Brace to the Left and Right Side Assemblies with
two 1/4-20 x 3/4” Phillips Truss Head screws and 1/4-20 Hex
nuts. See Figure 5. Important: Make sure the brace goes in
the cutout of the support bracket.
Figure 5
6. Insert bushing in the front panel on the right for P and H series
and on the left for R and T series grills. Install rubber guard
over cart cut out. See Figure 6.
Figure 6
Note: Bushing is used to protect the ignitor wires from
rubbing on the front panel when they are in place.
Note: Ignitor wires must go through the bushing before grill
head is fully installed.
7. Secure the grill head to the cart using four 1/4-20 x 3/4” Hex
Head Bolts and 1/4 x 5/8 Flat Washers. See Figure 7. Note:
To ease assembly, you may wish to install the ignitor as
shown in your Broilmaster®grill manual before attaching
the grill to the cart.
Figure 7
8. Attach the Heat Shield to the Left and Right side assemblies
with two 1/4-20 x 3/4 Phillips Truss Head screws and 1/4-20
Hex nuts. Make sure shield is resting on the cutout provided
in the side panels before tightening the screws and nuts. See
Figures 8 and 9. Note: Grill head removed for clarity.
Figure 8
Figure 9
CArt ASSEmbly

B101586-4-0112Page 10
9. For Grill Heads other than R3 Series, continue on to Step 10.
For R3 Series Grill Heads: Press in the two sides of the
Control Housing (provided with Grill Head) and t it into the
opening under the grill head as shown in Figure 10. Grill
Assembly will look like Figure 11.
Note: It may be easier to insert one side of the control housing
rst, and then press in the other side using the cart as a brace
for the inserted side.
Figure 10
Figure 11
CArt ASSEmbly
10. Mount the tank retainer to the cart by using 1/4-20 x 1 1/4 Phil-
lips Truss Head screw and 1/4-20 wing nut.
Figure 12
10. Install Grease Cup by sliding it in the cutout provided in the
shield.
Figure 13
11. For Stationary Cart Assembly: Slide grill assembly into posi-
tion over holes drilled in Step 1. Secure with three screws (not
supplied). If applicable, route the gas line through the hole and
attach to the grill.