Broil King SBB 2804 User manual

Page 1
GAS-FIRED
SBB2804-1 Gas Grill With Surround
Owner’s Manual

SBB00104-1-1107Page 2
IMPORTANT
This manual should be read thoroughly by the person installing the grill and all persons who will use and
maintain the grill. The installer should be sure the manual is left in the possession of the user. The user
should retain this manual for future reference when using or cleaning the grill and to properly identify
any repair parts that may be required.
WARNING
Reference this manual for proper installation and maintenance instructions. Improper installation, ad-
justment, alteration, service or maintenance can cause personal injury or property damage. For assis-
tance or additional information consult a qualified installer, service agency or the gas supplier.
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open the grill lid.
4. If odor continues, immediately call your gas supplier
or fire department.
5. Do not touch electrical switches.
CAUTION: FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appli-
ance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking,
assembly and installation.
WARNING
Superb by Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overfill Protec-
tion Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An over-
filled or improperly filled propane cylinder can be dangerous.

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Congratulations!
Welcome to the beauty and durability of a Superb by Broilmaster®
Gas Grill.
At Broilmaster, we continually strive to enhance the performance
and quality of our products for your grilling enjoyment. Every ef-
fort will be made to ensure that Broilmaster continues to be your
choice as the grill of the future.
Whether you are at the lake or in the privacy of your own back-
yard, the Superb by Broilmaster® Gas Grill performs far beyond
the ordinary and is designed to provide your family with years of
outdoor cooking pleasure.
Thank You!
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

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TABLE OF CONTENTS
Congratulations!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your
Superb by Broilmaster® Gas Grill.
Hardware Package ........................................................................................................................................ 5
Parts View ..................................................................................................................................................... 6
Parts List ....................................................................................................................................................... 7
Grill Assembly .............................................................................................................................................. 8
Surround Location, Connections, and Safety ............................................................................................... 9
Enclosure Construction Guidelines ..............................................................................................................10
Surround Assembly ......................................................................................................................................11
Surround and Grill Assembly ............................................................................................................... 11 - 12
Rotisserie Installation .................................................................................................................................. 13
Alternate Match Lighting ............................................................................................................................ 14
Rotisserie Operation .................................................................................................................................... 15
Propane Gas Grills .............................................................................................................................. 16 - 17
Gas Conversion to Liquid Propane Gas ...................................................................................................... 18
Operation ............................................................................................................................................. 19 - 20
Maintenance ................................................................................................................................................ 21
Troubleshooting .......................................................................................................................................... 22
Warranty Terms ........................................................................................................................................... 23
SECTION PAGE
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Your Superb by Broilmaster® Gas Grill is identified by model number, serial number, and gas
type. This information is provided on a product identification label located on the rear panel of
grill. For your convenience, complete this section for future reference when contacting your
dealer.

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HARDWARE PACKAGE

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PARTS VIEW
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Cus-
tomer Service at 800-851-3153 or www.broilmaster.com. To ensure prompt and accurate service, please provide the following informa-
tion when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
1
2
4
12
11
9
7
5
19
6
17
18
14
23
23
28
26
27
27
26
10
8
25
30
31
32
32
33 33
34
29
3
3
13
16
35
24
22
21
20
15

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PARTS LIST
INDEX NO. PART NUMBER DESCRIPTION
1 SBB00014 THERMOMETER
2 SBB00108 LID
3 SBB00013 NUT AND LID BOLT
4 SBB00078 WARMING RACK
5 SBB00064 ROTISSERIE MOTOR
6 SBB00065 ROTISSERIE MOTOR BRACKET
7 SBB00067 ROTISSERIE ROD
8 SBB00068 ROTISSERIE FORKS
9 SBB00069 ROTISSERIE ROD BUSHING & SCREW
10 SBB00092 JAMB NUT
11 SBB00071 ROTISSERIE COUNTERBALANCE
12 SBB00070 ROTISSERIE ROD HANDLE
13 SBB00109 COOKING GRATE
14 SBB00102 FLAME TAMER
15 SBB00106 FLAME CARRYOVER
16 SBB00051 MAIN BURNER
17 SBB00110 ROTISSERIE BURNER BACK COVER
18 SBB00073 ROTISSERIE ORIFICE LP
18 SBB00075 ROTISSERIE ORIFICE NAT
19 SBB00062 ROTISSERIE BURNER
20 SBB00060 ROTISSERIE ELECTRODE
21 SBB00059 ROTISSERIE THERMOCOUPLE
22 SBB00111 ROTISSERIE THERMOCOUPLE SHIELD
23 SBB00050 MAIN BURNER ELECTRODE
24 SBB00091 RADIATION SHIELD
25 SBB00038 ROTISSERIE VALVE
26 SBB00037 MAIN BURNER VALVE
27 SBB00030 MAIN BURNER ORIFICE LP
27 SBB00031 MAIN BURNER ORIFICE NAT
28 SBB00041 MANIFOLD
29 B101205 FLEX LINE
30 SBB00049 IGNITOR
31 SBB00112 CONTROL PANEL
32 SBB00033 BEZELS
33 SBB00032 KNOBS
34 SBB00103 GREASE TRAY
35 SBB00107 SURROUND

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GRILL ASSEMBLY
Before You Begin
This grill requires some assembly and installation. Follow all
instructions.
If you purchased an accessory with your Superb by Broilmaster®
Gas Grill, follow the instructions provided with the accessory for
assembly and installation. If an instruction refers to a step that is not
required for your grill model, please continue to the next step.
CAUTION: FOR YOUR SAFETY
Parts may have sharp edges. Wear leather work gloves and
handle parts carefully during the unpacking, assembly and
installation.
Recommended Tools
These items are recommended for the assembly of your grill:
• Phillips screwdriver
• Soapy water solution (to test for leaks)
Grill Mountings
Refer to the instructions provided with each accessory for assem-
bly, installation, and mounting procedures.
Gas Consumption on Grill Burners
Each Main Burner HI 12,000 BTU/Hr
LO 6,500 BTU/Hr
Rotisserie Burner 12,000 BTU/Hr
Optional Side Burner HI 13,000 BTU/Hr
LO 5,750 BTU/Hr

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Surround Kit Location
Built-In Kits are designed for outdoor use ONLY.
This Built-In Kit is designed for use with SBB2804 Broilmaster®
gas grills and cannot be used with any other grill or in any other
capacity.
Never install or operate your Built-In Kit in any building, garage,
or other enclosed area.
For your safety, the Built-In Kit should not be installed or operated
under any combustible materials, such as carports, covered
porches, awnings, or overhangs.
Never install or use your Built-In Kit in or on any recreational
vehicle or boat.
CAUTION: THE INSTALLATION AND OPERATION
OF THIS BUILT-IN KIT AT CLEARANCES LESS THAN
SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY
OF FIRE, PROPERTY DAMAGE, OR PERSONAL
INJURY.
A minimum clearance of twenty-four (24”) inches is required
from all sides of the island to any combustible material.
Examples of combustible materials are patio furniture, fences, or
the outside of your home.
The area surrounding the built-in kit should be clear to ensure
proper ventilation. Do not obstruct the flow of combustion
and ventilation air in any way. The ventilation openings on the
enclosure must also remain free and clear of debris.
WARNING: DO NOT INSTALL OR OPERATE THIS BUILT-
IN KIT WHERE GASOLINE OR OTHER FLAMMABLE
MATERIALS ARE USED OR STORED. FAILURE TO
COMPLY WITH THIS WARNING COULD RESULT IN
EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE
OR PERSONAL INJURY.
Connection Requirements
CAUTION: NEVER USE LIQUID PROPANE GAS IN A
GRILL DESIGNED FOR NATURAL GAS, OR NATURAL
GAS IN A GRILL DESIGNED FOR LIQUID PROPANE
GAS. QUESTIONS REGARDING DIFFERENT TYPES OF
GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS
COMPANY.
Installation must conform to local codes or, in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1.
In Canada, installation shall be in accordance with CAN/CGA-
B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural
Gas Installation Code, and local codes where applicable. Consult
your local gas company or Propane gas dealer for code regulations
and recommended procedures.
Broilmaster® gas grills and side burners are NOT equipped with
pressure regulators. Your NAT gas grill operates at a manifold
pressure of seven (7”) inches water column.
CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF
VALVE MUST BE DISCONNECTED FROM THE GAS
SUPPLY PIPING SYSTEM DURING ANY SYSTEM
PRESSURE TESTING AT TEST PRESSURES IN EXCESS
OF 1/2 PSIG.
Checking for Gas Leaks
CAUTION: DO NOT USE AN OPEN FLAME TO CHECK
FOR LEAKS. CHECKING FOR LEAKS WITH AN
OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION,
RESULTING IN PROPERTY DAMAGE OR PERSONAL
INJURY.
Using the following steps, check for gas leaks during initial
use and each time your Broilmaster® gas grill or side burner is
connected to gas or is connected to a cylinder that has not been
used recently
1. Using dish washing detergent and water, make a soapy
solution.
2. Turn OFF the knob on both the grill and side burner’s control
panel.
3. Turn ON the gas at the supply. A hissing sound indicates a
leak. Turn OFF the gas and repair all leaks.
4. If no hissing occurs, apply the soapy solution to all gas
connections.
5. Look for bubbles. Bubbles indicate a leak.
6. If there are bubbles, turn OFF the gas and repair all leaks.
7. Turn the gas ON and repeat the above procedure until all
leaks are repaired.
SURROUND LOCATION, CONNECTIONS, AND SAFETY

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Enclosure must be construction from non-combustible material.
If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of
the SBB and BSA to mount flush against the enclosure.
Screws for enclosure mounting have not been supplied. Installer must measure for thickness and purchase and use appropriate hardware
for installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws and
fasteners.
This diagram is only a basic plan for constructing an enclosure for your built-in kit. All construction and installation should comply with
all local building codes and requirements. Drawing is not to scale.
MINIMUM REQUIREMENTS
Key Dimension in Inches Key Dimension in Inches
A 38” (Minimum) O 14” (Single) - 27 1/2” (Double)
B 16” (Minimum) P 15 7/16” (Single) - 8 11/16” (Double)
C 28” (Minimum) Q 13 15/16”
D 27 7/8” R 5” (Minimum)
E 9 9/32” S 24 13/16”
F 12 3/16” T 24 3/4”
G 6” (Minimum) U 10”
H 22 1/2” V 2 1/4”
J 10 27/32” W 2 3/4”
K 19 13/16” X 9”
L 2 1/2” Y 1 13/16”
M 5 1/32” Z 14 3/8”
N 22 3/8” (Single) - 15 5/8” (Double)
ENCLOSURE CONSTRUCTION GUIDELINES