Broil King independence C3PK1-1 User manual

Page 1
C3PK1-1
C3-1 GRILL WITH BLACK CART AND ONE BLACK SHELF
PREMIUM GRILLS
CHARCOAL GRILL
CHARCOAL GRILL

B102223-0-0714Page 2
IMPORTANT INFORMATION
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main-
taining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
WARNING: FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.

B102223-0-0714 Page 3
Thank you for purchasing a Independence Charcoal Grill.
Welcome to the beauty, durability, and prestige of an Independence Charcoal
Grill by Broilmaster. With award-winning excellence built into every feature
and durability that surpasses other Premium charcoal grills, Broilmaster has
manufactured the ultimate grills for discriminating outdoor chefs for over 30 years.
At Broilmaster, we continually strive to enhance the performance and quality
of our products for your grilling enjoyment. Every effort will be made to ensure
that Broilmaster continues to be your choice as the Premium grill of the future.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

B102223-0-0714Page 4
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster Grill.
TABLE OF CONTENTS
ASSEMBLY INSTRUCTIONS..................................................................................................... 5
C3PK1 SERIES PARTS DIAGRAM ........................................................................................... 6
CART HARDWARE PACK - B102002 ....................................................................................... 7
GRILL HEAD HARDWARE PACK - B102165 ........................................................................... 8
SHELF HARDWARE PACK - B101658...................................................................................... 9
UNPACK AND REMOVE LID ................................................................................................... 10
CART BASE ASSEMBLY......................................................................................................... 11
CART WALLS ASSEMBLY ...................................................................................................... 12
ATTACH WALLS TO BASE...................................................................................................... 13
INSTALL REAR BRACE AND REAR CART COVER.............................................................. 14
INSTALL FRONT CART COVER ............................................................................................. 15
ATTACH BOTTOM CASTING TO CART ................................................................................. 16
HEAT SHIELD PLACEMENT ................................................................................................... 17
REMOVE CARRIAGE BOLTS.................................................................................................. 18
ATTACH SIDE SHELF......................................................................................................... 19-22
REAR SUPPORT BRACKET PLACEMENT............................................................................ 23
ADJUSTING DOOR LATCHES ................................................................................................ 24
ATTACH TOP SMOKE VENT ASSEMBLY.......................................................................... 25-26
ATTACH UPPER SPARK ARRESTER PLATE ........................................................................ 27
HANDLE INSTALLATION ........................................................................................................ 28
REINSTALL LID........................................................................................................................ 29
INSTALL CHARCOAL GRATES .............................................................................................. 30
INSTALL COOKING GRIDS..................................................................................................... 31
INSTALL ASH PAN................................................................................................................... 32
COMPLETED ASSEMBLY ....................................................................................................... 33
OWNER’S MANUAL FOR C3PK1 GRILLS ........................................................................ 34-44
OPERATION - CHARCOAL GRILLS .............................................................................. 34-35
MAINTENANCE................................................................................................................... 36
COOKING TIPS ................................................................................................................... 37
IMPORTANT SAFETY INFORMATION .......................................................................... 38-39
WARRANTY TERMS ........................................................................................................... 40
GRILL MAINTENANCE HISTORY.................................................................................. 41-42
MASTER PARTS DISTRIBUTOR LIST ............................................................................... 43
HOW TO ORDER REPAIR PARTS ..................................................................................... 43

B102223-0-0714 Page 5
BEFORE YOU BEGIN
This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).
See Mounting Instructions to assemble mounting before Assembling Grill Head.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
TOOLS
REQUIRED
3/8”, and 7/16”
REQUIRED
3/8”and 7/16”
REQUIRED
1/8”
REQUIRED
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS..................................................................................................... 5
C3PK1 SERIES PARTS DIAGRAM ........................................................................................... 6
CART HARDWARE PACK - B102002 ....................................................................................... 7
GRILL HEAD HARDWARE PACK - B102165 ........................................................................... 8
SHELF HARDWARE PACK - B101658...................................................................................... 9
UNPACK AND REMOVE LID ................................................................................................... 10
CART BASE ASSEMBLY......................................................................................................... 11
CART WALLS ASSEMBLY ...................................................................................................... 12
ATTACH WALLS TO BASE...................................................................................................... 13
INSTALL REAR BRACE AND REAR CART COVER.............................................................. 14
INSTALL FRONT CART COVER ............................................................................................. 15
ATTACH BOTTOM CASTING TO CART ................................................................................. 16
HEAT SHIELD PLACEMENT ................................................................................................... 17
REMOVE CARRIAGE BOLTS.................................................................................................. 18
ATTACH SIDE SHELF......................................................................................................... 19-22
REAR SUPPORT BRACKET PLACEMENT............................................................................ 23
ADJUSTING DOOR LATCHES ................................................................................................ 24
ATTACH TOP SMOKE VENT ASSEMBLY.......................................................................... 25-26
ATTACH UPPER SPARK ARRESTER PLATE ........................................................................ 27
HANDLE INSTALLATION ........................................................................................................ 28
REINSTALL LID........................................................................................................................ 29
INSTALL CHARCOAL GRATES .............................................................................................. 30
INSTALL COOKING GRIDS..................................................................................................... 31
INSTALL ASH PAN................................................................................................................... 32
COMPLETED ASSEMBLY ....................................................................................................... 33
OWNER’S MANUAL FOR C3PK1 GRILLS ........................................................................ 34-44
OPERATION - CHARCOAL GRILLS .............................................................................. 34-35
MAINTENANCE................................................................................................................... 36
COOKING TIPS ................................................................................................................... 37
IMPORTANT SAFETY INFORMATION .......................................................................... 38-39
WARRANTY TERMS ........................................................................................................... 40
GRILL MAINTENANCE HISTORY.................................................................................. 41-42
MASTER PARTS DISTRIBUTOR LIST ............................................................................... 43
HOW TO ORDER REPAIR PARTS ..................................................................................... 43

B102223-0-0714Page 6
B102109 (1)
CHARCOAL LOAD DOOR ASSEMBLY
B101988 (1)
WASHER
B101990 (1)
E-CLIP
B101862 (1)
DOOR, CHARCOAL LID
B101976 (1)
LATCH PAWL
B102144 (1)
LATCH ROD ASSEMBLY
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B073097 (1)
FOAM GRIP
B101882 (1)
GRILL BODY TOP
B069756 (1)
HOSE & LPS REGULATOR
B057804 (2)
HINGE PIN
B102110 (1)
ASH PAN SHELF
B102091 (1)
FRONT CART COVER
B101878 (1)
GRILL BODY BOTTOM
B101861 (1)
BAFFLE TRACK ASSEMBLY
B102112 (1)
SPARK ARRESTOR
B101737 (1)
ASHPAN
B102090 (1)
REAR CART COVER
DPA111 (1)
COOKING GRID (2) PIECES
B070486 (1)
LID HANDLE
B057805 (2)
COTTER PIN
B101892 (1)
CHARCOAL TRAYFRAME
B102111 (1)
REAR PIVOT BRACKET
B101875 (2)
CHARCOAL GRATE
B101865(1)
VENTTOP
B101870 (1)
DOOR, ASH PAN
B101988 (1)
WASHER
B101990 (1)
E-CLIP
B101976 (1)
LATCH PAWL
B102144 (1)
LATCH ROD ASSEMBLY
B100561 (1)
SIDE SHELF
B100993 (1)
SHELF SUPPORT STIFFENER
B101969 (1)
BRACKETATTACH ASSEMBLY
B100568 (1)
SUPPORT BRACKET FRONT
B101417 (2)
CASTER W/O BRAKE
B101416 (2)
CASTER WITH BRAKE
B101415 (1)
PLASTIC BASE
B100569 (1)
SUPPORT BRACKETBACK
B102050 (1)
LEFT SIDE PANEL
B102051 (1)
RIGHT SIDE PANEL
B101585 (1)
FRONT PANEL
B101583 (1)
REAR BRACE
B102109 (1)
ASH PAN DOOR (COMPLETE ASSEMBLY)
B102114 (1)
TOP VENT ASSEMBLY
B069756 (1)
VENT BASE
B102122 (1)
CART SHIELD
B101473 (1)
GREASE CUP
C3PK1 SERIES PARTS DIAGRAM

B102223-0-0714 Page 7
B102109 (1)
CHARCOAL LOAD DOOR ASSEMBLY
B101988 (1)
WASHER
B101990 (1)
E-CLIP
B101862 (1)
DOOR, CHARCOAL LID
B101976 (1)
LATCH PAWL
B102144 (1)
LATCH ROD ASSEMBLY
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B073097 (1)
FOAM GRIP
B101882 (1)
GRILL BODY TOP
B069756 (1)
HOSE & LPS REGULATOR
B057804 (2)
HINGE PIN
B102110 (1)
ASH PAN SHELF
B102091 (1)
FRONT CART COVER
B101878 (1)
GRILL BODY BOTTOM
B101861 (1)
BAFFLE TRACK ASSEMBLY
B102112 (1)
SPARK ARRESTOR
B101737 (1)
ASHPAN
B102090 (1)
REAR CART COVER
DPA111 (1)
COOKING GRID (2) PIECES
B070486 (1)
LID HANDLE
B057805 (2)
COTTER PIN
B101892 (1)
CHARCOAL TRAYFRAME
B102111 (1)
REAR PIVOT BRACKET
B101875 (2)
CHARCOAL GRATE
B101865(1)
VENTTOP
B101870 (1)
DOOR, ASH PAN
B101988 (1)
WASHER
B101990 (1)
E-CLIP
B101976 (1)
LATCH PAWL
B102144 (1)
LATCH ROD ASSEMBLY
B100561 (1)
SIDE SHELF
B100993 (1)
SHELF SUPPORT STIFFENER
B101969 (1)
BRACKETATTACH ASSEMBLY
B100568 (1)
SUPPORT BRACKET FRONT
B101417 (2)
CASTER W/O BRAKE
B101416 (2)
CASTER WITH BRAKE
B101415 (1)
PLASTIC BASE
B100569 (1)
SUPPORT BRACKETBACK
B102050 (1)
LEFT SIDE PANEL
B102051 (1)
RIGHT SIDE PANEL
B101585 (1)
FRONT PANEL
B101583 (1)
REAR BRACE
B102109 (1)
ASH PAN DOOR (COMPLETE ASSEMBLY)
B102114 (1)
TOP VENT ASSEMBLY
B069756 (1)
VENT BASE
B102122 (1)
CART SHIELD
B101473 (1)
GREASE CUP
WING NUT,
1/4-20
R1123
(1)
(NOT USED)
SNAP BUSHING,
1/2"
R896
(1)
(NOT USED)
KEPS NUT,
SS,10-24
B073967
(8)
KEPS NUT,
SS,1/4-20
B100385
(4)
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
(NOT USED)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(1)
(NOT USED)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 1-1/4
B100113
(1)
(NOT USED)
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
PHILLIPS PAN HEAD SCREW,
SS, 10-24 X 1/2
R4056
(6)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(8)
CART HARDWARE PACK - B102002
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

B102223-0-0714Page 8
TRUSS-HEAD SCREW
SS,10-24 X 3/8
B100130
(4)
FOAM GRIP
B073097
(1)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978
(2)
SPACER
B662325
(1)
HEX LOCKNUT,
SS,10-24
R4021
(2)
KEPS NUT,
SS,10-24
B073967
(6)
HEX NUT,
SS,1/4-20
B076331
(2)
PHILLIPS PAN HEAD SCREW,
SS,10-16 X 3/4
B100563
(4)
CARRIAGE BOLT
SS,10-24 X 1/2
B101770
(2)
HEX HEAD BOLT,
SS,1/4-20 X 1-1/2
B102098
(4)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1-1/4
B102117
(2)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(1)
SELF-DRILLING
PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
GRILL HEAD HARDWARE PACK - B102165
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

B102223-0-0714 Page 9
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
HEX NUT,
SS,1/4-20
B076331
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
SHELF HARDWARE PACK - B101658
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

B102223-0-0714Page 10
BROILMASTER
PREMIUM GRILLS
REMOVING LID
To ease assembly, remove Grill Lid.
Remove the two Pins and Clips at the
rear of the Grill Lid and set aside.
After Pins and Lid have been
removed, remove the contents from
inside the Grill.
UNPACK AND REMOVE LID

B102223-0-0714 Page 11
FRONT
Install the two Casters with Brakes in
the front of the Base.
BRAKE
CART BASE ASSEMBLY

B102223-0-0714Page 12
Be careful when handling parts, as
they may contain sharp edges. Work
gloves are recommended to prevent
injury.
Remove protective plastic covering.
3/8”
CART WALLS ASSEMBLY
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1/2
R4056 (6)
KEPS NUT,
SS, 10-24
B073967(6)

B102223-0-0714 Page 13
Install all four Screws before tightening.
ATTACH WALLS TO BASE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (4)

B102223-0-0714Page 14
2
REAR BRACE
7/16”
REAR CART COVER
Make sure the Rear Brace goes in the
cutout of the Support Bracket.
1
INSTALL REAR BRACE AND REAR CART COVER
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (2)
KEPS NUT,
SS, 1/4-20
B100385 (2)

B102223-0-0714 Page 15
FRONT CART
COVER
CART FRONT
Insert Front Cart Cover behind the Cart front
so that the tabs allow it to hang in place.
Fold Tabs on Front Cart Cover as shown.
INSTALL FRONT CART COVER
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS, 10-16 X 1/2
R4059 (2)

B102223-0-0714Page 16
7/16”
ATTACH BOTTOM CASTING TO CART
HEX HEAD BOLT
SS, 1/4-20 X 1-1/2
B102098 (4)
FLAT WASHER,
SS, 1/4 ID X 5/8 OD
B076332 (4)
.

B102223-0-0714 Page 17
2
1
3
4
Make sure Heat Shield is resting on the
cutout in the Side Panels before
tightening the screws and nuts.
7/16”
HEAT SHIELD PLACEMENT
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (2)
KEPS NUT,
SS, 1/4-20
B100385 (2)

B102223-0-0714Page 18
Choose left or right or preferred side that Side
Shelf will be attached to. Remove the two
bottom Carriage Bolts on side chosen of grill.
Retain Carriage bolts on the opposite side to
secure air tightness of grill.
7/16”
REMOVE CARRIAGE BOLTS

B102223-0-0714 Page 19
ATTACH SIDE SHELF
PHILLIPS TRUSS HEAD SCREW,
SS, 1/4-20 X 3/4
B072217 (2)
FLAT WASHER,
1/4 ID X 5/8 OD
B076332 (2)
..
FLAT WASHER,
SS, 1/4 ID X 1 OD
B101640 (2)
. .
LOCK WASHER,
1/4 ID X 1/2 OD
B076333 (2)
.. ..
HEX NUT,
SS, 1/4-20
B076331 (2) . . .

B102223-0-0714Page 20
ATTACH SIDE SHELF
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563 (4)