Brookfield Industries NB-1000 User manual
brookfield industries, inc.
NB-1000 MAIN/SUB*
DOOR OPERATOR
MANUAL
(5th Edition 09/01/15)**
US Patent No. 6,177,771 B1
*For use on double doors (w/astragal) where a Lead/Follow
sequence is required
**Replaces DO560 PLC with DO129 and DO1110 (Expansion Module)
(note: Wiring Diagram revision)
Table of Contents
•Important Instructions for Installation
•Important Safety Instructions
•Overview
•Installation Instructions
•DAU Instructions
•Door Position Setup Instructions
•Battery Backup Instructions (Optional)
•Main/Sub Photographs
•Installation drawings for Push Open Linkage: NB-1000-MainSub-2, NB-1000-MainSub-
3, NB-1000-MainSub-4
•Installation drawings for Pull Open Linkage: NB-1000-MainSub-6, NB-1000-MainSub-7,
NB-1000-MainSub-8
•Terminal Strip Hookup Legend (Power Supply and Class 2 Voltages)
•Wiring Diagrams
•Parameters for NB-1000 Door Operator
•Table 1 (ANSI 156.10) Closing and Opening Times
•Maintenance Intervals
•Safety Systems and Battery Backup Test Intervals
•Limited Warranty
•Swing Door Operator Troubleshooting
WARNING!
IMPORTANT INSTALLATION INSTRUCTIONS
IMPROPER INSTALLATION CAN LEAD TO SEVERE INJURY OR
DEATH
READ AND FOLLOW ALL INSTRUCTIONS
•Install only on a properly operating and balanced swing door within the rated values for door weight, door width and operating
torque as stated on the ratings label.
•Do not connect door operator to source of power until instructed to do so
•This door operator shall be installed and serviced by a qualified technician, electrician or electrical maintenance person
familiar with its operation and the potential hazards involved.
•Any person performing installation or service on this product shall read this manual first. Proper installation includes following
all steps outlined in the Installation Instructions and the settings specified under the Parameters section.
•Assure the force settings are compliant with UL 325 (29.4 Entrapment) and the door speeds (closing/opening times) are set
per Table 1of this manual.
•Assure all electrical wiring and grounding is installed as specified in this manual and as required by any local codes. Proper
installation can also reduce the risk of electrical shock, fire or explosion.
•Locate activation switches or push button stations: (a) within sight of the door, (b) at a minimum height of 5’ so small children
cannot reach and (c) away from moving parts of the door.
•As described in this manual, the Stop command controlled by the motor drive is not intended to be a fail safe or Emergency
Stop (E-Stop) since it does not prevent the motor drive from malfunctioning. This can only be accomplished by disconnecting
the AC power to the operator (terminals L1 and N).
•This door operator is to be a permanent or “hard” wired connection to the supply voltage. The electrical contractor shall install
a dedicated breaker or line switch to disconnect each ungrounded pole of the door operator from the supply voltage. Each
ungrounded pole shall have a minimum of 3mm contact separation
•If this model is equipped with a manual release, disengage pin(s) between door and door operator before manually moving
the door.
WARNING!
IMPORTANT SAFETY INSTRUCTIONS
IMPROPER USAGE CAN LEAD TO SEVERE INJURY OR DEATH
READ AND FOLLOW ALL INSTRUCTIONS
•Commercial/Industrial swinging door operator for trained traffic* use only. The manufacturer of this product does not include
external safety devices as a standard feature. Since Entrapment shall be compliant with UL 325 Section 29.4, the addition of
external safety devices on swinging door operators is considered redundant. If external safety devices are to be added to this
operator, refer to the Terminal Strip Hookup in this manual for proper wiring and to the owner’s manual of the external safety
device manufacturer for proper installation and use.
•No person shall perform any service or activate this door operator unless they have been properly trained in its safe usage and
have read the owner’s manual.
•Never let children operate or play with door controls.
•Before activating this door operator, check the following:
1. Assure that all personnel are clear of the path of this operator and the door that it is attached to.
2. Assure that all fingers, hands, feet, limbs and articles of clothing are clear of all moving parts and pinch points.
•Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or open. NO
ONE SHOULD CROSS THE PATH OF A MOVING DOOR.
•Test the door’s safety features at least once a month. After adjusting either the force, speed or the limit of travel, retest the door
operator’s safety features. Failure to do so may cause severe injury or death.
•KEEP DOORS PROPERLY OPERATING AND BALANCED. Refer to door manufacturer’s manual. Have repairs done by
trained technicians.
•Prior to performing any service on this product (including the replacement of any fuses or circuit breakers), disconnect the
operator from the supply voltage.
•For continued protection against fire, replacement fuses or circuit breakers shall be of the same type and ratings as those being
replaced.
*Defined in ANSI 156.10 as a controlled group of people trained in the safe use and operation of a particular door installation.
SAVE THESE INSTRUCTIONS
Overview
The brookfield NB-1000 Main/Sub Swinging Door Operator has been designed,
tested and is manufactured by brookfield industries, inc. in accordance with UL
325 and ANSI 156.10 for linear accelerator swing doors weighing up to 12,000
lbs and 75” wide. The NB-1000 can be expected to safely operate doors at the
maximum weight and width for at least 500,000 cycles, providing the door is set
within the ANSI 156.10 speed criteria and the rated operating torque of 2250 lb-in
(reflected to the operator) has not been exceeded. If any one of the following:
torque, weight, width or cycles exceeds the rated value, please contact the
Engineering Department for further evaluation.
The Main/Sub operator is intended for use on double doors with an astragal and
is designed to open the Lead Door first and close it last, while the Follow Door
opens last and closes first. The Lead Door and Follow Door can be setup as
either the left hand or right hand operator. The Main Operator is designated as
the right hand operator, while the Sub is always the left hand. The Master
Operator houses a common CPU (Central Processing Unit), Analog/Digital
Converter and Class (2) 24 VDC Power Supply as well as a common Terminal
Strip for hookup of input commands. All other components such as the Motor
Control, Drive Train and Rotary Position Transducer are independent to each
operator.
The CPU has been uniquely programmed to assure the doors remain in
sequence during the closing cycle if one or both doors are in the Entrapment
mode. The CPU program has been modified to automatically close the doors.
The time the doors stay open can range from 0-300 seconds. This setting is
titled Closing Time on the Data Access Unit (DAU). If you do not want the
automatic closing time feature, simply type in the value 301 or higher and the
automatic closing time will be disabled.
This power open/power close electro-mechanical operator with its state of the art
components, make it the strongest and most compact in the industry today.
Refer to the Wiring Legend for Terminal Strip Hookup for all open, close, stop
and safety device inputs, which are all Class (2) 24VDC momentary contact
(except terminal 9 which must be a maintained contact). Power supply hookups
for both Class (2) 24VDC and 110VAC are also indicated. The PLC then
processes all this information, in addition to many other features for proper
control of these heavy lead doors. This door operator is patented under US
Patent No. 6,177,771 B1.
We are Authorized to Mark the NB-1000 with the ETL (US and Canada), and CE
markings from Intertek Testing Services to assure compliance with UL
325(Control No. 3011624), FCC Part 15 (Emissions) and the following
International Standards: EN 60335-1 and -2 (Safety), EN 61000-6-2 (Immunity),
EN 61000-6-4 (Emissions), CAN/CSA-C22.2 and ICES-003. The “listing”
reports specifically refer to the heavy commercial/industrial doors associated with
linear accelerator rooms.
Logic Control:
This Operator offers the latest technology in PLC (Programmable Logic Control).
The following (3) modules snap to a DIN rail base:
CPU (Central Processing Unit)- processes and stores data in its internal
register such as door position presets, inputs from pushbutton stations and
outputs to motor controls. This extremely compact unit houses (8) LED 24 VDC
inputs and (6) LED outputs with (3) isolated commons.
Analog/Digital Converter- converts the analog signal of the Rotary Position
Transducer to a digital value.
Class (2) 24 VDC Power Supply- converts 110 supply voltage to Class (2)
24VDC power to operate the CPU, A/D converter, Rotary Position Transducer
and presence sensors.
These plug-in modules with LED make diagnostics and replacement of parts
easy and quick to perform.
Interface with the PLC is necessary to adjust Door Position Presets in the field.
This is accomplished by plugging in an 8- Pin Phoenix connector to the back of
the Data Access Unit (DAU) and a round female connector into the side panel
of the operator. The DAU is a hand held, touch screen device that is purchased
separately.
The CPU has been programmed to adjust on the fly, such door position presets
as Back Check, Full Open, Latch Check and Full Closed. The CPU also
provides a door reversal function (a term we call Automatic egress) when UL 325
section 29.4 Entrapment criteria has been violated. This feature is active in all
positions except Latch Check. The NB-1000 has also been programmed to
automatically clamp the door against the frame after each cycle. The motor will
shut off after being in contact with the frame for about 5 seconds. This feature
will maximize repeatability of the door-closed position, which minimizes the
chance of the frame interlocks from being disengaged. If an external force acts
on the door, such as a small pressure differential or if the door is simply pushed
open above the Auto Close Enable preset value, the motor will restart and
“clamp” the door against the frame once again.
Input commands to activate the door operator for normal operation is
accomplished by making the appropriate connections on the Terminal Strip
Hookup. By connecting one side of a momentary contact SPST switch to
Terminals 14 (Open), 12 (Close) or 10 (Stop) and connecting the other side of
the switch to Terminal 1, provides the customer with discrete control by using a
separate switch for each input command. Reversing the direction of the door
while it’s moving (dynamic) can be accomplished with any input that changes
direction. Upon request, we can program the CPU and the Data Access Unit
(DAU) to automatically close the door after an open command. The time the
door stays open can be preset on the DAU from (0-300 seconds) and is titled
Closing Time.
Inputs for External Safety Devices that can be door mounted, such as
reversing edge pressure switches or presence sensors (such as the BEA
SuperScan) are provided on the Terminal Strip Hookup Legend. To reverse
the door in the closing cycle, hookup normally open switch of sensor to
Terminal 11 and 1. To reverse the door in the opening cycle, hook up to
Terminal 20 and 1. Terminals 11 and 20 are inactive when the door is not
moving. External safety devices can also be set up to Stop the door by
connecting to Terminal 10 and 1. Assure the safety devices are attached to the
door in such a manner that will provide the best safety performance, as well as
allowing sufficient clearances under normal operation to prevent inadvertent
activation. Refer to the external safety device owner’s manual for proper
installation and use. Presence sensors that are frame mounted, such as the
BEA Bodyguard (DK-12), can be used to disable any door movement when the
door is in the open or closed position, through a maintained connection between
Terminal 9 and 1. This feature will not prevent the door from being activated
when in any position other than the fully opened or the full closed. The lockout
device need not be purchased because the PLC has been internally
programmed. Any presence sensor that runs on 24 VDC, can be powered up by
connecting to Terminal 3 and 1 of the Terminal Strip Hookup Legend.
The Stop command (terminal 10) will stop the door in any position when
activated but it will not prevent a motor drive from malfunctioning nor is it a true
emergency stop. Emergency Stop (E-Stop) can only be accomplished by
disconnecting AC power to the operator (Terminal L1 and Terminal N).
A Rotary Position Transducer attached to the worm gear output shaft provides
the position of the door. As the door changes position, the output signal from the
transducer varies in value. This signal, once converted to a digital value, is
stored in the CPU for further processing. This devise does not need to be
“homed” or reset if there is a power loss or electrical noise nor does it need to go
through “learn speed” after power up or after adjustments have been made. This
feature is called Absolute Position Feedback Control.
Motor Control:
The NB-1000 uses a state of the art Regenerative (4-Quadrant) 90 VDC Motor
Control. This provides the best assurance that the door’s high inertia
characteristics will not “overhaul” (or “freewheel”) the motor; thus, resulting in
controlled door motion. The NB-1000 now features a multi-speed board that
attaches to the top of the motor control. The logic panel is greatly simplified
with the elimination of the external speed pots and the associated wiring. The
new multi-speed board features control of (4) independent speeds. The NB-
1000 now has the flexibility of controlling separate latch check(creep close)
speeds (Preset 1) and back check(creep open) speeds (Preset 2) as well as
close speeds (Preset 3) and open speeds (Preset 4). The motor control also
features additional trimpots, which greatly improve the performance of the drive
and motion profile of such heavy doors. The DB (Dead Band) trimpot sets the
amount of main speed trimpot rotation to initial output voltage and controls the
amount of delay before regeneration starts. If not properly set, the motor may
oscillate or continue to hum. The RESP (Response) trimpot adjusts the dynamic
response of the system; therefore, increasing this setting will increase response
time( if set too high , unstable operation may result). The IR Comp trimpot
determines the amount in which the motor speed is held constant as the motor
load changes. For example, if set too low, the motor may not obtain the desired
speed fast enough or not at all. If set too high, the motor may oscillate. The
RCL (Reverse Current Limit) trimpot and FCL (Forward Current Limit) trimpot
adjusts the armature current limit or motor torque in their respective directions.
When properly set, the operator will have sufficient torque to operate in both
directions, while at the same time limiting the current to the motor in order to stall
and reverse the door’s direction so that Entrapment Protection requirements
will be met (this eliminates the need for unreliable and hard to adjust devises
such as a manual or electromagnetic clutch). The MAX (maximum speed)
trimpot adjusts the voltage or speed of the motor in the forward and reverse
directions. The FACC (Forward Acceleration) trimpot adjusts the acceleration
time in the forward direction as a function of the maximum rated motor speed. It
also controls the Reverse Deceleration time. The RACC (Reverse Acceleration)
trimpot adjusts the acceleration time in the reverse direction as a function of the
maximum rated motor speed. It also controls the Forward Deceleration time.
Overload Protection for the DC motor is provided by using the appropriate line
fuse to the 110VAC power supply of the motor control (see wiring diagram) and
by the proper setting of the FCL and RCL trimpots, which controls the amount of
DC current to the motor in both directions.
Drive Train:
A 5:1 Right Angle Worm Gear Reducer (with a center distance of 2.62”)
provides the high output torque necessary to operate these heavy doors. A
heavy-duty flexible coupling joins the worm gear to the 125:1 In-Line Helical
Gear Reducer; thus, substantially reducing torque before being coupled to a 1/4
HP 90VDC Permanent Magnet Motor, 1750 RPM TENF.
Battery Backup (option):
When power is interrupted, and if the door is in any position other than fully open,
the battery backup will be activated and provide low voltage DC power directly to
the motor. The system is designed to open the door once for each power
interruption at a constant speed. This system is not designed to open and close
the door repeatedly. A float charger is included to provide a constant charge on
the battery. These components are installed in a NEMA 1 box with a test switch
that will interrupt power and allow for testing the system. Also included is an end
of travel limit switch, which must be installed so that it disconnects power to the
motor when the door is fully open. (this limit switch is only for use in battery
backup mode and not for normal operation).
Assure used batteries are disposed of at the appropriate drop off center.
This is a redundant system and does not replace or substitute any requirements
of UL 325 section 29.3 Interruption of Power for manual operation.
Manual Operation:
In case of loss of power, manual operation shall not be more than 50 lbs to open,
when applied at the widest point on the door with the power removed (ref. UL325
29.3).
Supply Voltage:
115 VAC, +/- 10%, 50/60 Hertz, single phase. Motor control and power supply
are equipped with in-line circuit breakers. Surge protection and filtering of the
supply voltage is featured to protect door operator components and to assure
reliable performance (immunity) as well as minimizing RF noise (emissions).
For European installations we offer a 230 VAC, 50/60 Hz, single phase to 115
VAC step down, 0.5 KVA transformer. The transformer and surge protection are
housed in a NEMA 1 enclosure ready to be field wired from the supply voltage to
the door operator.
brookfield NB-1000 (Main/Sub) Installation Instructions
Although each Door Operator has been fully inspected and tested prior to shipment, assure that
no physical damage has occurred during shipping and handling.
1. Before installing the door operator, measure the force near the lock edge of the door to
accelerate the door to opening and closing speeds. This force, times the distance to the
hinge pin centerline shall not exceed the Rated Operating Torque of 2250 lb-in.
2. Position Door Operators and Door Attachmentsin the horizontal and vertical positions as
indicated on installation drawings: NB-1000-MainSub-2, NB-1000-MainSub-3, NB-1000-
MainSub-3 for Push Open Linkages. NB-1000-MainSub-6, NB-1000-MainSub-7, NB-1000-
MainSub-8 for Pull Open Linkages.
3. Mount Door Operator base plate and Door Attachments with the hardware specified (not
included) on the installation drawings and tighten properly..
4. For Pull Open Linkages: check that linkage arm doesn’t interfere with the door or Slider
Block. In addition, make sure cam follower (attached to linkage arm) is properly engaged
into Slider Block. Proper engagement is defined as full engagement (–1/16”) max.
5. With linkage connected and power removed, measure force to open door/backdrive (at
constant velocity). This force must be ≤50 lb (per UL 325 section 29.3) and be applied
near the lock edge of the door. Note: for doors less than 48” wide, the Quick Disconnect
Linkage Option may be required to meet this criteria.
6. All PLC and Motor Control settings have been preset by brookfield industries, inc.;
however, we recommend these values be double-checked with the Parameter sheet
supplied.
7. Install activation switches or push button stations: (a) within sight of the door, (b) at a
minimum height of 5’ so small children cannot reach and (c) away from moving parts of the
door.
8. Before wiring 115 AC supply voltage to operator, assure power is disconnected and all
“Lock-Out” Safety Procedures have been strictly adhered to.
9. Connect 115 VAC and class (2) 24 VDC wiring as shown on Terminal Strip Hookup
Legend and Wiring Diagrams. Disconnect “Lock-Outs” and turn on breakers.
10. Assure speed trimpots on Multi-Speed Board (Presets 1-4) are in the 25% range before
activating operator.
11. Make sure that all Safety Instructions and Warnings have been followed.
12. Activate Open, Partial Open and Close commands.
13. Adjust Presets 1-4 clockwise until the minimum opening and closing times listed in Table 1
have been obtained.
14. Adjust Door Position factory presets as required using the DAU. Refer to the DAU
Instruction, Door Position Setup Instructions and Parameters as required.
15. Check and adjust, if necessary, the trimpot settings (refer to the Parameter sheet) on the
Motor Control.
16. Check Entrapment Protection in both directions. This is accomplished by measuring the
force that prevents a stopped door from moving in a particular direction and can be
accomplished with a simple force gage. This force must be ≤40 lbs and is applied at the
latch side per UL 325 section 29.4 Entrapment. When measuring this force be careful not
to erroneously measure the inertia force of the door. This can be accomplished by first
stopping the door without the gage, then substituting the gage with the minimum force to
keep the door from moving in that particular direction. This force is adjusted by varying the
FCL and RCL trimpots settings on the Motor Control.
2. A “Please Wait” logo message will flash for a few seconds and then a selection
screen will show.
ʻG,ʼuse the black cable, plug the opposite ROUND end into the PLC unit on the
operator. For ʻGʼseries and above, use the gray cable and plug the opposite
ROUND end into the receptacle on the end cover of the operator (right side).
Fig. 4 will display. For Main/Sub, select ʻLead Door ʻor
ʻFollow Doorʼon the next screen (Fig. 5), then skip to step 5.
Fig. 2
Fig. 3 Fig. 4
Fig. 5
4. Selecting Standard will give you the screen shown in Fig. 6. Choose the appropriate
serial number series of the operator, to get to the first preset screen (Fig. 7)
Fig. 6 Fig. 7
GT-01/02 Touch Screen
1.Plug the eight prong Phoenix Connector into GT-01/02. For operator series before
3.For GT-01/02 software prior to Ver. 3, the screen in Fig. 3 will display. Choose either
ʻStandardʼor ʻMain/Subʼoperator. For Ver. 3.7 of the GT-01/02 software, the screen in
NOTE: Check PLC model number for appropriate 'Main-Sub'
selection.
Door Position Setup and HMI Instructions
5. Youʼll be given a display of the first three user presets (Fig. 7). To edit a preset,
simply touch the preset number.
6. A keypad will then display for entering the new preset (Fig. 8). Enter the desired
value and touch the ENTER (bent arrow) key to set the value. Press ESC to
cancel and go back to the preset list.
7. Press ʻNextʼ(Fig. 7) to display the remaining user presets or ʻBackʼto return
to the previous screen.
Note: Real Time Door Position (RTDP) is always displayed on both preset screens
Fig. 8
I/O Diagnostics for Series ʻiʼOperators and Above only
Selecting the ʻI/O Diagʼbutton from main screen (Fig. 4), will bring you to the
screen in Fig. 9. ʻOutputsʼwith display the screen in Fig. 11.
Fig. 9
Select ʻInputsʼto display the Input
Diagnostic Screen (Fig. 10).
Fig. 10
The buttons down the left
side, represent an actual
input to the PLC. All
standard Operator functions
can be tested using these
buttons.
The lamps down the
right side of the
screen indicate
when an actual
ʻhardʼinput is being
read by the PLC.
E.g., if a Wall Switch or
other device is sending an
input, the applicable lamp
will be lit.
The lamps down the right side
of the screen indicate when
the PLC is sending the
corresponding Output to the
motor control.
The serial number series referred to in these instructions is the starting letter of the Operators Serial Number.
NOTE: When using the newer GT-01/02 Software with an older PLC, or vice-versa, the initial startup of the GT-01/02 may be longer than usual and/or
may display an error on the screen, it will then clear and go to the initial screen shown in either Fig. 3 or Fig. 4
‘G,’ use the black cable, plug the opposite round end into the PLC unit on the
operator. For ‘G’ series and above, use the gray cable and plug the opposite
round end into the receptacle on the end cover of the operator (right side).
2. A “Please Wait” message will flash for a few seconds and then a selection screen
will show.
3. Choose either Master / Slave or Standard operator. For Master / Slave, select
Lead or Follow Door on the next screen, then skip to step 6.
4. For Standard operator, choose the appropriate ship date of the operator on the
next screen.
5. You’ll be given a display of the first three user presets. To edit a preset, simply
touch the preset number value.
6. You’ll then be given a keypad display for entering the new preset. Enter the
desired value and touch the enter (back arrow) key to set the value. Press ESC
to cancel and go back to the preset list.
7. Press Next to display the remaining user presets.
Note: Real Time Door Position (RTDP) is always displayed on both preset screens
HMI Instructions - For Swinging Doors
HMI GT-01/02 Touch Screen
1. Plug the eight prong Phoenix Connector into HMI. For operator series before
Door Position Setup Instructions
1. The factory settings are a starting point and may need to be adjusted for each application
depending on installation and environment variables.
2. Initiate a signal to have the operator close the door (Close button or Push Open/Close).
When operator goes into Latch Check, it will move slowly until it rests fully against the
frame. It will run for approximately 5 sec., then shut off. Insure that the Latch Check speed
pot is set so that the door doesn’t “slam” into the frame. The Auto Close Enable can now be
set per the following.
a. After the door moves against the frame, runs for 5 sec., and shuts off; view the Door
Position (preset 300) value. Cycle door several times to assure repeatability.
b. Set the Auto Close Enable preset to the Door Position value plus 30 units (i.e. if the Door
Position is 310, set the Auto Close Enable to 340). Note: Some installations may
require slightly higher/lower values for best results.
3. Check position of door when fully open. Assure that the door opens fully without the cam
follower bottoming out in the cam follower slot. Adjust Back Check and Full Open if
necessary.
4. Adjust the Partial Inhibit value to the desired position to allow required access through
doorway.
•Delays the scanning of the door position in the PLC until after the door starts moving to compensate for any play or
backlash of the door operating system. This also allows for the time it takes of the door to stop and reverse while
door is in operation. The default value of 4 seconds (40 tenths) covers speeds for doors weighing #6000-#12000.
For doors weighing substantially < #6000 or whose cycle time is very high, this value may and
should decrease.
Battery Backup Instructions
(Operators shipped before 5/15/06)
*Bold refers to procedures for operators shipped after 5/15/06
1. Disconnect Power. Read all safety instructions, warnings and cautions in
this manual and labels on the door operator and battery backup before
proceeding further.
2. When adding a battery backup (with an upgrade kit) to an existing
operator, proceed to step 3. For installation of a battery backup when it
was ordered at the same time as the operator, proceed to step 7.
a. Install 110V Relay next to analog (FPO-A21)-DO128 on din rail
Reference Drawing # NB-801K-AA-2
3. Loosen left side end stop on DIN rail containing power supply (FPO-
PSA1), CPU (FPO-C14RS) and analog unit (FPO-A21) and move
assembly to the left. Loosen end stop on right and slide to right. Place
110 volt relay* (Phoenix contact PLC-BSC-120UC21) along side of analog
unit, making sure that terminals 11,12 and 14 are facing terminal strip.
Slide right end stop on and tighten. Slide left side end stop and assembly
back to the right and tighten end stop.
a. Install circuit breaker into terminal strip #22 (after this step
move to step #7)
4. Remove right side end stop and remove terminal 22 from DIN rail.
Replace with fuse block assembly*. Replace end caps and end stop. Be
sure to replace label numbers (#22) onto fuse block.
5. Loosen grounding end block on the left of terminal strip. Slide terminal
blocks GND thru terminal 7 to the left about 3/8”. Remove end cover from
terminal 7. Attach end cover to the terminal block removed in step 4 and
place it between terminal 7 and spacer block. Slide entire assembly to the
right (against the spacer) and tighten the left grounding end block.
6. Place the jumper* in between terminal 7 and the terminal that was
installed in step 5 and tighten properly.
*Battery backup upgrade kit
7. Properly install battery backup enclosure, conduit (not supplied), and
adjustable N.C. limit switch (supplied) to be activated at door open
position.
8. Assure hookup wires from the battery backup enclosure have been
properly routed to the operator, so that all 110 volts AC enters from the left
side of the operator and all class 2 (24VDC or less) enters from the right
side of the operator.
9. Connect all field wiring to the terminal strip and internal wiring to the
proper termination as shown on the wiring diagram and as labeled on the
wire ends.
10.Connect power supply leads to the battery backup (GRD, L1 and N)
11.Reconnect power and assure power switch (breaker) inside battery
backup is in the “on” position.
12. Hookup battery leads to (-) terminal of battery. Battery backup is now
ready for test.
13.Test battery backup by switching the power switch (breaker) to the “off”
position marked “battery backup test”. Adjust limit switch as required, to
fine tune door opening position. Be sure to turn “on” the breaker after
testing is complete.
14.If power is to be disconnected for any extended period of time, disconnect
float charger from the battery to prevent the battery from being drained.
Main Operator Sub Operator
Main Operator
Sub Operator
DO127(Standard Power Supply)
DO711(2.1A Power Supply for Accessories)
DO129 (PLC)
DO128 (A/D Converter)
DO566(Motor Control)
Assembly: DO672-MS-Main
DO1110 (Expansion Module)
1
F
E
D
2 3
C
B
A
1
2
3
4
Date
Material
6 7
Scale
8
F
D
E
Checked by
Drawn by
Decimal
Fractional
Angular
Tolerances
5
Revision note
6
Rev.
7
B
C
Notes:
A
Date Sign
8
Check
Table of contents
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