BRP MAX Series User manual

SIDE-BY-SIDE
VEHICLES
PREDELIVERY
Bulletin
July 3rd, 2013 Subject:Predelivery Inspection Can-Am Maverick
MAX Series
No. 2014-1
YEAR ENGINE MODEL MODEL NUMBER SERIAL
NUMBER
Base 6LEA, 6LEC
2014 1000R X rs/DPS 7DEA, 7DEB, 7DEC, 7DED All
TABLE OF CONTENTS
Page Page
IMPORTANT NOTICE ........................ 2
UNCRATING ................................... 3
..................................................... 3
Crate Cover Removal ........................... 3
Vehicle Removal from Crate ................... 3
PARTS TO BE INSTALLED.................. 8
Battery ............................................ 8
Shock Absorber Installation .................... 9
Disc Cleaning.................................... 11
Cage Installation ................................ 11
Seat Belt Installation .......................... 14
Shoulder Guard installation.................... 15
Lateral Net Installation......................... 16
Front Seats ...................................... 17
Rear Seats....................................... 17
Auxiliary Foam Filter Kit........................ 17
Accessories Installation........................ 17
Vehicle Decals................................... 18
FLUIDS......................................... 18
Fuel............................................... 18
Engine Oil........................................ 18
Engine Coolant.................................. 19
SET-UP......................................... 21
Tires Pressure................................... 21
Wheel Beadlock ................................ 21
Protective Materials............................ 21
Recall or Factory-directed Modification...... 21
B.U.D.S. PROGRAMMING................. 21
Diagnostic Connector Location ............... 21
Connecting the PC to the Vehicle ............ 22
How to Establish Communication Using
B.U.D.S. Software.............................. 22
Saving Changes and Exiting the B.U.D.S.
Session........................................... 25
ADJUSTMENTS ............................. 25
Suspension Adjustments Guideline.......... 25
Suspension Factory Settings.................. 26
Spring Preload Adjustment (Front and Rear) 27
Shock Damping Adjustments (Front and
Rear).............................................. 27
ASSEMBLY INSPECTION.................. 29
FINAL INSPECTION......................... 29
Vehicle Test Run................................ 29
Vehicle Cleaning ................................ 29
Delivery To Customer.......................... 29
TECHNICAL SPECIFICATIONS............ 30
Printed in Canada. (tbl2014-007 en JT)
©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. 1/34
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

IMPORTANT NOTICE
IMPORTANT NOTICE
This bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S
GUIDE
.Makesurethat PREDELIVERY CHECK LIST is completed and signed.
WARNING
To obtain warranty coverage, predelivery procedures must be performed by an authorized BRP
Can-Am SSV dealer/distributor. Apply all necessary torques as indicated.
NOTE: The information and components/system descriptions contained in this document are correct at
the time of publication. BRP however, maintains a policy of continuous improvement of its products with-
out imposing upon itself any obligation to install them on products previously manufactured.
Due to late changes, there might be some differences between the manufactured product and the de-
scriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and may not
reproduce the full detail or exact shape of the parts. However, they represent parts that have the same
or similar function.
The content of this bulletin is designed as a guideline only. All mechanics performing predelivery
procedures should have attended the current model year service training.
Further information or inquiries should be directed to your service representative and/or specific
SHOP MANUAL sections.
Please complete the
PREDELIVERY CHECK LIST for each vehicle and retain a customer-signed
copy.
Make sure the customer receives the
OPERATOR’S GUIDE , PREDELIVERY CHECK LIST signed
copy and
SAFETY DVD .
WARNING
Torque wrench tightening specifications must be strictly adhered to. Where specified, install new
locking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,
it must be renewed.
2 / 34 2014-1 PREDELIVERY

UNCRATING
UNCRATING
Crate Cover Removal
1. Carefully lay the crate on its bottom on a firm,
level surface.
NOTICE Allowing the crate to drop may cause
serious damages to vehicle.
2. Carefully cut and remove all tarpaulins.
tbl2014-007-100_a
TARPAULINS REMOVED FROM CRATE
3. Remove transversal supports on top of crate.
tbl2014-007-130_a
1. Transversal support to remove
4. Cut straps on the top of crate.
tbl2014-007-131_a
STRAPS TO CUT
5. Using a reciprocating saw, carefully cut end
cover of crate (both wood and nails).
tbl2014-007-132_a
CUT THROUGH END COVER OF CRATE
6. Pull out the end cover.
tbl2014-007-102_a
END COVER REMOVED
7. Repeat for all other covers.
Vehicle Removal from Crate
1. Remove protective wrapping from the vehicle.
PREDELIVERY 2014-1 3 / 34

UNCRATING
tbl2014-007-103_a
PROTECTIVE WRAPPING REMOVAL
2. Remove middle sections of the cage and rear
cage extensions from crate.
2.1 Remove front-most retaining screws and
nuts securing middle section and rear cage
extension plate from wooden sub-crate.
tbl2014-007-106_a
1. Retaining screws to remove
2. Middle section of cage
3. Sub-crate
4. Rear cage extension plate
2.2 Remove rear screws holding middle cage
to bottom of crate.
tbl2014-007-107_a
1. Retaining screw to remove
2.3 Remove and discard wooden block and
fasteners holding left and right middle
sections together.
tbl2014-007-108_a
1. Wooden block to remove and discard
tbl2014-007-109_a
1. RH Middle Section of cage
2. Rear RH cage extension
4 / 34 2014-1 PREDELIVERY

UNCRATING
3. Remove rear section of the cage from vehicle.
3.1 Remove wooden sub-crate.
tbl2014-007-110_a
WOODEN SUB-CRATE REMOVAL
3.2 Remove screws securing rear section of
cagetocra
te.
tbl2014-007-111_a
REMOVE SCREWS SECURING REAR SECTION OF CAGE TO
CRATE
3.3 Cut locking ties and remove rear section of
cage from crate.
tbl2014-007-112_a
1. Locking ties to cut
4. Remove front section of the cage from vehicle.
4.1 Remove and discard fasteners in front of
crate.
tbl2014-007-113_a
REMOVING FASTENERS FROM FRONT CRATE
4.2 Cut locking ties at rear section of sub-crate
and remove front section of cage from
crate.
PREDELIVERY 2014-1 5 / 34

UNCRATING
tbl2014-007-114_a
1. Locking tie to cut
5. Remove sub-crate.
5.1 Remove screws located rear of sub-crate.
tbl2014-007-115_a
REMOVING SCREWS LOCATED AT REAR OF SUB-CRATE
5.2 Remove nut located at front of sub-crate
and remove sub-crate.
tbl2014-007-116_a
REMOVING NUTS LOCATED AT FRONT OF SUB-CRATE
5.3 Remove steel supports from the front
fenders. Discard fasteners and supports.
tbl2014-007-122_a
1. Steel supports
6. Remove predelivery kit box from vehicle.
tbl2014-007-205_a
1. Predelivery kit box
7. Remove rear seats from vehicle.
7.1 Adjust steering wheel to its upper position.
7.2 Cut two straps located above seats.
6 / 34 2014-1 PREDELIVERY

UNCRATING
tbl2014-007-118_a
1. straps to cut located above the seat
7.3 Cut strap located in front of seat and re-
move rear seats from vehicle.
tbl2014-007-119_a
1. Strap to cut located in front of seat
8. Remove front seats from vehicle.
8.1 Cut strap located under seat, securing
front seats to vehicle.
tbl2014-007-121_a
1. Straptocut
8.2 Cut locking tie retaining backrest to
wooded frame.
8.3 Unfasten lateral net straps.
8.4 Adjust steering wheel so it is in the upper
position.
8.5 Carefully pull out seats from vehicle with-
out wooden frame.
9. Cut locking ties holding lateral nets.
tbl2014-007-120_a
LOCKING TIES TO CUT
10. Cut front and rear straps retaining the vehicle
to crate base.
tbl2013-009-016_a
TYPICAL FRONT OF VEHICLE
PREDELIVERY 2014-1 7 / 34

PARTS TO BE INSTALLED
tbl2013-009-017_a
TYPICAL REAR OF VEHICLE
11. Install front and rear shock absorbers. See
procedures further in this bulletin (
PARTS TO
BE INSTALLED)
.
12. Place the shift lever on N position and carefully
move the vehicle rearward out of the crate
base.
13. Position the shifter lever on PARK and install
the required parts and accessories. Refer to
PARTSTOBEINSTALLED .
PARTS TO BE INSTALLED
Ensure that the following parts are provided with
the vehicle.
DESCRIPTION QTY
Predelivery kit box 1
Front shock absorber 2
Rear shock absorber 2
Cage 1
Can-Am decal (X rs model only) 1
Shoulder guard 2
Seats 2
Auxiliary foam filter kit 1
Battery
Battery Removal
WARNING
Battery BLACK (–) lead must always be dis-
connected first and connected last. Never
charge or boost battery while installed on
vehicle.
1. Remove rear RH passenger seat.
2. Remove battery cover.
tbl2014-007-207_a
1. Battery cover
3. Remove battery holder.
tbl2014-007-208_a
1. battery holder
4. Remove the battery. Keep the bag with battery
fasteners for installation.
Battery Preparation
Refer to the CAN-AM SIDE-BY-SIDE VEHI-
CLES BATTERIES ACTIVATION, CHARGING
AND MAINTENANCE BULLETIN (2014-1)
and
8 / 34 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
to instructions notice attached to battery for
proper activating, charging and maintenance
procedure.
Battery Installation
NOTE: The battery should be installed only when
properly activated and charged.
1. Install the battery in its rack.
2. Install battery holder and tighten the retaining
nut.
PARTS TORQUE
Battery holder nut 10 N•m (89 lbf•in)
3. Connect the RED (+) lead on the side of battery
as shown. Use provided screw and nut.
4. Install protective cap over terminal.
5. Connect the BLACK (–) lead on the top post.
tbl2014-007-210_a
TYPICAL
1. Battery holder
2. BLACK (-) lead
3. RED (+) lead and protective cap
Shock Absorber Installation
Shock Absorber Identification
Make sure not to mix front and rear shock ab-
sorbers at installation.
Front and rear shock absorbers can be identified
with the 4th digit of the spring part number.
tbl2013-005-001_a
TYPICAL
0=Rear
2 = Front
Front Shock Absorber Installation
1. Safely lift front of vehicle using a hoist.
tbl2013-009-020_a
2. Remove the suspension brackets. Discard
bolts and nuts.
tbl2013-009-019_a
3. Install shock absorbers. Place reservoir, re-
bound adjuster and bolt heads outwards.
PREDELIVERY 2014-1 9 / 34

PARTS TO BE INSTALLED
PDI KIT PARTS QTY
M12 x 60 Flange hexagonal bolt 2
M12 flange elastic nuts 2
tbl2014-007-202_a
TYPICAL
1. M12 x 60 Flange hexagonal bolts
2. M12 flange elastic nuts
TIGHTENING TORQUE
Shock absorber nuts 54 N•m (40 lbf•ft)
4. Lower vehicle.
Rear Shock Absorber Installation
1. Remove the small covers on rear cargo rack.
tbl2013-009-121_a
2. Install a lifting strap to rear frame member
where shown.
NOTICE Do not use a chain. It might damage
the cargo rack.
tbl2014-007-203_a
LIFTING STRAP — CARGO RACK REMOVED FOR CLARITY
PURPOSE ONLY
3. Safely lift rear of vehicle using a hoist.
4. Remove the suspension brackets. Discard
bolts and nuts.
tbl2013-009-025_a
TYPICAL RH SIDE SHOWN
5. Install shock absorbers. Place reservoir, re-
bound adjuster and bolt heads outwards.
PDI KIT PARTS QTY
M12 x 60 Flange hexagonal bolts 2
M12 flange elastic nuts 2
10 / 34 2014-1 PREDELIVERY