BRP MAX Series User manual

SIDE-BY-SIDE
VEHICLES
PREDELIVERY
Bulletin
July 3rd, 2013 Subject:Predelivery Inspection Can-Am Maverick
MAX Series
No. 2014-1
YEAR ENGINE MODEL MODEL NUMBER SERIAL
NUMBER
Base 6LEA, 6LEC
2014 1000R X rs/DPS 7DEA, 7DEB, 7DEC, 7DED All
TABLE OF CONTENTS
Page Page
IMPORTANT NOTICE ........................ 2
UNCRATING ................................... 3
..................................................... 3
Crate Cover Removal ........................... 3
Vehicle Removal from Crate ................... 3
PARTS TO BE INSTALLED.................. 8
Battery ............................................ 8
Shock Absorber Installation .................... 9
Disc Cleaning.................................... 11
Cage Installation ................................ 11
Seat Belt Installation .......................... 14
Shoulder Guard installation.................... 15
Lateral Net Installation......................... 16
Front Seats ...................................... 17
Rear Seats....................................... 17
Auxiliary Foam Filter Kit........................ 17
Accessories Installation........................ 17
Vehicle Decals................................... 18
FLUIDS......................................... 18
Fuel............................................... 18
Engine Oil........................................ 18
Engine Coolant.................................. 19
SET-UP......................................... 21
Tires Pressure................................... 21
Wheel Beadlock ................................ 21
Protective Materials............................ 21
Recall or Factory-directed Modification...... 21
B.U.D.S. PROGRAMMING................. 21
Diagnostic Connector Location ............... 21
Connecting the PC to the Vehicle ............ 22
How to Establish Communication Using
B.U.D.S. Software.............................. 22
Saving Changes and Exiting the B.U.D.S.
Session........................................... 25
ADJUSTMENTS ............................. 25
Suspension Adjustments Guideline.......... 25
Suspension Factory Settings.................. 26
Spring Preload Adjustment (Front and Rear) 27
Shock Damping Adjustments (Front and
Rear).............................................. 27
ASSEMBLY INSPECTION.................. 29
FINAL INSPECTION......................... 29
Vehicle Test Run................................ 29
Vehicle Cleaning ................................ 29
Delivery To Customer.......................... 29
TECHNICAL SPECIFICATIONS............ 30
Printed in Canada. (tbl2014-007 en JT)
©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. 1/34
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

IMPORTANT NOTICE
IMPORTANT NOTICE
This bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S
GUIDE
.Makesurethat PREDELIVERY CHECK LIST is completed and signed.
WARNING
To obtain warranty coverage, predelivery procedures must be performed by an authorized BRP
Can-Am SSV dealer/distributor. Apply all necessary torques as indicated.
NOTE: The information and components/system descriptions contained in this document are correct at
the time of publication. BRP however, maintains a policy of continuous improvement of its products with-
out imposing upon itself any obligation to install them on products previously manufactured.
Due to late changes, there might be some differences between the manufactured product and the de-
scriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and may not
reproduce the full detail or exact shape of the parts. However, they represent parts that have the same
or similar function.
The content of this bulletin is designed as a guideline only. All mechanics performing predelivery
procedures should have attended the current model year service training.
Further information or inquiries should be directed to your service representative and/or specific
SHOP MANUAL sections.
Please complete the
PREDELIVERY CHECK LIST for each vehicle and retain a customer-signed
copy.
Make sure the customer receives the
OPERATOR’S GUIDE , PREDELIVERY CHECK LIST signed
copy and
SAFETY DVD .
WARNING
Torque wrench tightening specifications must be strictly adhered to. Where specified, install new
locking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,
it must be renewed.
2 / 34 2014-1 PREDELIVERY

UNCRATING
UNCRATING
Crate Cover Removal
1. Carefully lay the crate on its bottom on a firm,
level surface.
NOTICE Allowing the crate to drop may cause
serious damages to vehicle.
2. Carefully cut and remove all tarpaulins.
tbl2014-007-100_a
TARPAULINS REMOVED FROM CRATE
3. Remove transversal supports on top of crate.
tbl2014-007-130_a
1. Transversal support to remove
4. Cut straps on the top of crate.
tbl2014-007-131_a
STRAPS TO CUT
5. Using a reciprocating saw, carefully cut end
cover of crate (both wood and nails).
tbl2014-007-132_a
CUT THROUGH END COVER OF CRATE
6. Pull out the end cover.
tbl2014-007-102_a
END COVER REMOVED
7. Repeat for all other covers.
Vehicle Removal from Crate
1. Remove protective wrapping from the vehicle.
PREDELIVERY 2014-1 3 / 34

UNCRATING
tbl2014-007-103_a
PROTECTIVE WRAPPING REMOVAL
2. Remove middle sections of the cage and rear
cage extensions from crate.
2.1 Remove front-most retaining screws and
nuts securing middle section and rear cage
extension plate from wooden sub-crate.
tbl2014-007-106_a
1. Retaining screws to remove
2. Middle section of cage
3. Sub-crate
4. Rear cage extension plate
2.2 Remove rear screws holding middle cage
to bottom of crate.
tbl2014-007-107_a
1. Retaining screw to remove
2.3 Remove and discard wooden block and
fasteners holding left and right middle
sections together.
tbl2014-007-108_a
1. Wooden block to remove and discard
tbl2014-007-109_a
1. RH Middle Section of cage
2. Rear RH cage extension
4 / 34 2014-1 PREDELIVERY

UNCRATING
3. Remove rear section of the cage from vehicle.
3.1 Remove wooden sub-crate.
tbl2014-007-110_a
WOODEN SUB-CRATE REMOVAL
3.2 Remove screws securing rear section of
cagetocra
te.
tbl2014-007-111_a
REMOVE SCREWS SECURING REAR SECTION OF CAGE TO
CRATE
3.3 Cut locking ties and remove rear section of
cage from crate.
tbl2014-007-112_a
1. Locking ties to cut
4. Remove front section of the cage from vehicle.
4.1 Remove and discard fasteners in front of
crate.
tbl2014-007-113_a
REMOVING FASTENERS FROM FRONT CRATE
4.2 Cut locking ties at rear section of sub-crate
and remove front section of cage from
crate.
PREDELIVERY 2014-1 5 / 34

UNCRATING
tbl2014-007-114_a
1. Locking tie to cut
5. Remove sub-crate.
5.1 Remove screws located rear of sub-crate.
tbl2014-007-115_a
REMOVING SCREWS LOCATED AT REAR OF SUB-CRATE
5.2 Remove nut located at front of sub-crate
and remove sub-crate.
tbl2014-007-116_a
REMOVING NUTS LOCATED AT FRONT OF SUB-CRATE
5.3 Remove steel supports from the front
fenders. Discard fasteners and supports.
tbl2014-007-122_a
1. Steel supports
6. Remove predelivery kit box from vehicle.
tbl2014-007-205_a
1. Predelivery kit box
7. Remove rear seats from vehicle.
7.1 Adjust steering wheel to its upper position.
7.2 Cut two straps located above seats.
6 / 34 2014-1 PREDELIVERY

UNCRATING
tbl2014-007-118_a
1. straps to cut located above the seat
7.3 Cut strap located in front of seat and re-
move rear seats from vehicle.
tbl2014-007-119_a
1. Strap to cut located in front of seat
8. Remove front seats from vehicle.
8.1 Cut strap located under seat, securing
front seats to vehicle.
tbl2014-007-121_a
1. Straptocut
8.2 Cut locking tie retaining backrest to
wooded frame.
8.3 Unfasten lateral net straps.
8.4 Adjust steering wheel so it is in the upper
position.
8.5 Carefully pull out seats from vehicle with-
out wooden frame.
9. Cut locking ties holding lateral nets.
tbl2014-007-120_a
LOCKING TIES TO CUT
10. Cut front and rear straps retaining the vehicle
to crate base.
tbl2013-009-016_a
TYPICAL FRONT OF VEHICLE
PREDELIVERY 2014-1 7 / 34

PARTS TO BE INSTALLED
tbl2013-009-017_a
TYPICAL REAR OF VEHICLE
11. Install front and rear shock absorbers. See
procedures further in this bulletin (
PARTS TO
BE INSTALLED)
.
12. Place the shift lever on N position and carefully
move the vehicle rearward out of the crate
base.
13. Position the shifter lever on PARK and install
the required parts and accessories. Refer to
PARTSTOBEINSTALLED .
PARTS TO BE INSTALLED
Ensure that the following parts are provided with
the vehicle.
DESCRIPTION QTY
Predelivery kit box 1
Front shock absorber 2
Rear shock absorber 2
Cage 1
Can-Am decal (X rs model only) 1
Shoulder guard 2
Seats 2
Auxiliary foam filter kit 1
Battery
Battery Removal
WARNING
Battery BLACK (–) lead must always be dis-
connected first and connected last. Never
charge or boost battery while installed on
vehicle.
1. Remove rear RH passenger seat.
2. Remove battery cover.
tbl2014-007-207_a
1. Battery cover
3. Remove battery holder.
tbl2014-007-208_a
1. battery holder
4. Remove the battery. Keep the bag with battery
fasteners for installation.
Battery Preparation
Refer to the CAN-AM SIDE-BY-SIDE VEHI-
CLES BATTERIES ACTIVATION, CHARGING
AND MAINTENANCE BULLETIN (2014-1)
and
8 / 34 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
to instructions notice attached to battery for
proper activating, charging and maintenance
procedure.
Battery Installation
NOTE: The battery should be installed only when
properly activated and charged.
1. Install the battery in its rack.
2. Install battery holder and tighten the retaining
nut.
PARTS TORQUE
Battery holder nut 10 N•m (89 lbf•in)
3. Connect the RED (+) lead on the side of battery
as shown. Use provided screw and nut.
4. Install protective cap over terminal.
5. Connect the BLACK (–) lead on the top post.
tbl2014-007-210_a
TYPICAL
1. Battery holder
2. BLACK (-) lead
3. RED (+) lead and protective cap
Shock Absorber Installation
Shock Absorber Identification
Make sure not to mix front and rear shock ab-
sorbers at installation.
Front and rear shock absorbers can be identified
with the 4th digit of the spring part number.
tbl2013-005-001_a
TYPICAL
0=Rear
2 = Front
Front Shock Absorber Installation
1. Safely lift front of vehicle using a hoist.
tbl2013-009-020_a
2. Remove the suspension brackets. Discard
bolts and nuts.
tbl2013-009-019_a
3. Install shock absorbers. Place reservoir, re-
bound adjuster and bolt heads outwards.
PREDELIVERY 2014-1 9 / 34

PARTS TO BE INSTALLED
PDI KIT PARTS QTY
M12 x 60 Flange hexagonal bolt 2
M12 flange elastic nuts 2
tbl2014-007-202_a
TYPICAL
1. M12 x 60 Flange hexagonal bolts
2. M12 flange elastic nuts
TIGHTENING TORQUE
Shock absorber nuts 54 N•m (40 lbf•ft)
4. Lower vehicle.
Rear Shock Absorber Installation
1. Remove the small covers on rear cargo rack.
tbl2013-009-121_a
2. Install a lifting strap to rear frame member
where shown.
NOTICE Do not use a chain. It might damage
the cargo rack.
tbl2014-007-203_a
LIFTING STRAP — CARGO RACK REMOVED FOR CLARITY
PURPOSE ONLY
3. Safely lift rear of vehicle using a hoist.
4. Remove the suspension brackets. Discard
bolts and nuts.
tbl2013-009-025_a
TYPICAL RH SIDE SHOWN
5. Install shock absorbers. Place reservoir, re-
bound adjuster and bolt heads outwards.
PDI KIT PARTS QTY
M12 x 60 Flange hexagonal bolts 2
M12 flange elastic nuts 2
10 / 34 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
tbl2014-007-206_a
1. M12 x 60 Flange hexagonal bolts
2. M12 flange elastic nuts
TIGHTENING TORQUE
Shock absorber nuts 54 N•m (40 lbf•ft)
6. Lower vehicle.
7. Reinstall covers.
Disc Cleaning
1. Remove wheels.
2. Clean brake disc. Use the XPS BRAKES AND
PARTS CLEANER (USA) (P/N 219 701 705) and a
clean rag.
NOTICE A thin layer of anticorrosion product
can be present on the brake disc and must be
removed before using the vehicle. Not con-
forming to this procedure may lead to a brake
chattering and the brake pads replacement
would be necessary to solve the problem.
3. Reinstall wheels.
4. Tighten wheel lug nuts in a criss-cross se-
quence.
PARTS TORQUE
Wheel lug nuts 100 N•m (74 lbf•ft)
Cage Installation
1. Loosely assemble the rear section and both
middle sections of the cage.
tbl2014-007-204_a
LOOSELY ASSEMBLED REAR AND MIDDLE SECTIONS OF THE
CAGE
PDI KIT PARTS QTY
M10 x 30 Torx screws 6
NOTE: DO NOT TIGHTEN screws until installa-
tion is completed.
2. On X rs model, install the Can-Am decal on the
front tube of cage (located in glove box).
2.1 Clean the right portion of the front tube.
2.2 Install the decal.
tbl2014-006-002_a
1. CAN-AM Label location
tbl2014-006-001_a
1. A.100 mm (4 in)
2. B.5 mm (0.2 in)
3. Remove rear fenders.
PREDELIVERY 2014-1 11 / 34

PARTS TO BE INSTALLED
tbl2014-007-213_a
RETAINING SCREWS TO REMOVE
tbl2014-007-214_a
RETAINING SCREWS TO REMOVE
4. On both side of vehicle, remove support plates.
Keep screws for reinstallation.
tbl2014-007-124_a
1. Support plates
2. Retaining screws to keep
5. Cut locking ties securing the seat belts.
tbl2014-007-123_a
1. Locking tie to cut
6. Remove rear lateral side panels.
7. Install cage extensions onto rear section of
cage. Orientation of part is indicated on the
extension.
tbl2014-007-126_a
CAGE EXTENSION INSTALLED ONTO CAGE
1. M10 x 30 Torx screws
PDI KIT PARTS QTY
M10 x 30 Torx screws 4
8. Using a hoist, lift the rear and middle cage sub-
assembly over the vehicle and carefully position
it on vehicle.
NOTE: As an alternate method, one person at
each attachment point can position the cage on
the vehicle.
CAUTION To avoid injury or vehicle dam-
ages, never handle the cage alone.
12 / 34 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
tbl2014-007-133
LIFTING CAGE TO POSITION IT ABOVE VEHICLE
9. Loosely install the rear and middle cage sub-
assembly to vehicle.
PDI KIT PARTS QTY
M10 x 30 Torxscrews 8
10. Install screws from the rear of vehicle, besides
top of shock absorbers.
tmr2014-117-006_a
RH REAR CAGE ATTACHMENT POINT
11. Remove plastic cap located just behind front
passenger seat and install screws and wash-
ers at the center of vehicle.
tmr2014-117-005_a
1. Plasic cap
12. Reinstall rear lateral panels.
tbl2013-009-035_b
BESIDES SCREWS OF REAR CAGE ATTACHMENT POINT
13. Reinstall support plates to retain the top of the
rear lateral panels.
NOTE: Position the "FRONT" marking on plates to-
ward front of vehicle.
tbl2013-009-037_a
"FRONT" MOLDED ON PLATE
PREDELIVERY 2014-1 13 / 34

PARTS TO BE INSTALLED
tbl2014-007-124_a
1. Support plate
2. Retaining screw previously removed
PARTS TORQUE
K50 x 16 Torx screws
(previously removed) Hand torque only
14. Install front section of cage onto vehicle.
NOTE: Insert a Phillips screwdriver into cage hole
and align with the frame hole, then loosely install
the top screw. Thereafter, remove screwdriver
and install the 2nd screw.
tbl2013-009-034_a
TYPICAL - RH FRONT CAGE ATTACHMENT POINT
1. Front tube
2. Screwdriver to align holes
3. Installing screw
15. Tighten all cage screws in the order illustrated.
tmr2014-117-007_a
TYPICAL - FINAL TIGHTENING SEQUENCE
16. Install front side panels.
tbl2013-009-050_a
17. Reinstall rear fenders.
Seat Belt Installation
NOTE: Installation is the same for all seat belts un-
less otherwise specified.
1. Install safety belt retractor for driver and pas-
senger.
PDI KIT PARTS QTY
7/16-20 x 1 shoulder bolts 2
7/16-20 elastic nuts 2
14 / 34 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
tbl2014-007-216_a
TYPICAL
1. Safety belt retractor
2. Frame bracket
3. Shoulder bolt
4. Nylon flat washer
TIGHTENING TORQUE
7/16-20 x 1
shoulder bolts 60 N•m (44 lbf•ft)
2. Loosen seat belt.
3. Secure the seat belt to cage post.
PDI KIT PARTS QTY
7/16-20 x 1 shoulder bolts 2
7/16-20 elastic nuts 2
Nylon flat washers 4
NOTICE Make sure belt is not twisted.
tbl2013-009-036_a
TYPICAL RH SIDE — VIEW FROM THE LH SIDE
1. Shoulder bolt
2. Nylonflatwasher
PART TORQUE
7/16-20 x 1
shoulder bolts 60 N•m (44 lbf•ft)
4. Remove and discard the belt lock near seat belt
mechanism.
tbl2011-001-050_a
TYPICAL RH SIDE — VIEW FROM THE LH SIDE
1. Belt lock
Shoulder Guard installation
NOTE: Installation is the same for all shoulder
guards unless otherwise specified.
1. Slide shoulder guard into lateral net hoops. Po-
sition guard flat end as shown.
tbl2013-009-038_a
TYPICAL RH SIDE SHOWN
1. Flat end
2. Net hoops
2. Install shoulder guard to frame.
2.1 Secure the top of the shoulder guard.
PDI KIT PARTS QTY
M6x14Torxscrews 2
Support washers 2
PREDELIVERY 2014-1 15 / 34

PARTS TO BE INSTALLED
tbl2011-0011-032
TYPICAL
2.2 Secure the bottom of the shoulder guard
to seat belt mechanism bracket.
PDI KIT PARTS QTY
M8 x 20 hexagonal flange
bolts 2
M8 elastic flange nuts 2
tbl2013-009-039_a
TYPICAL
1. Screw heads this side
Lateral Net Installation
NOTE: Installation is the same for all lateral nets
unless otherwise specified.
1. Install lateral net buckles for rear passengers.
PDI KIT PARTS QTY
M8 x 20 hexagonal flange bolts 2
M8 elastic flange nuts 2
tbl2014-007-215_a
1. Rear passenger lateral net buckle.
2. Frame metal bracket
3. M8 x 20 hexagonal flange bolts
4. M8 elastic flange nuts
TIGHTENING TORQUE
M8 x 20 hexagonal
flange bolts 24.5 N•m (18 lbf•ft)
2. Buckle the lateral net.
tbl2011-001-051
TYPICAL
3. Attach the top of lateral net to the cage.
PDI KIT PARTS QTY
M5x14Torxscrews 4
16 / 34 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
tbl2014-003-002_a
1. M5 x 14 Torx screws
TIGHTENING TORQUE
M5x14Torxscrew 4.5N•m(40lbf•in)
4. Adjust the length of the lateral net straps.
5. Buckle off the lateral net.
Front Seats
tbl2014-007-217_a
TYPICAL
1. Driver's seat
2. Passenger's seat
1. Insert the seat in the cockpit.
2. Install the seat support into retaining bracket.
3. Push down the backrest to latch the seat.
Seat Latch Adjustment
If the seat is hard to lock, the seat latch pin must
be readjusted.
Loosen retaining screws and reposition the seat
latch pin.
tbl2011-001-062
Rear Seats
tbl2014-007-209
TYPICAL
NOTE: Prior to installing passenger's seat, check
the engine oil level. Refer to
ENGINE OIL LEVEL
VERIFICATION
in this bulletin.
1. Insert the seat in the cockpit.
2. Install the seat support into retaining bracket.
3. Push down the backrest to latch the seat.
Auxiliary Foam Filter Kit
If vehicle is used in dusty and muddy conditions,
it is strongly recommended to install the foam fil-
ter kit in addition to the air filter. The kit is located
in glove box. For the installation, refer to the in-
struction sheet supplied with the kit.
Accessories Installation
1. Install accessories (if any) as per their installa-
tion instructions (included in each kit).
2. Install any other equipment required by law (if
any).
PREDELIVERY 2014-1 17 / 34

FLUIDS
Vehicle Decals
1. Install decals on vehicle according to customer
country language and local legislation.
2. Ensure that the new decals are installed at the
same location and over the factory installed de-
cals.
FLUIDS
All fluids (except fuel) have already been filled at
factory, it is only necessary to validate some of
them. If refill is needed, use the provided proce-
dure.
Fuel
1. Add fuel in the fuel reservoir.
NOTICE Never mix oil with fuel, these vehi-
cles are equipped with a 4-stroke engine.
NOTICE Never place anything over fuel tank
cap as this could block the vent hole, leading
to engine misfire.
WARNING
– Always stop engine before refueling. Open
reservoir cap slowly.
– If a differential pressure condition is no-
ticed (whistling sound heard when loos-
ening fuel reservoir cap) have vehicle
inspected and/or repaired before further
operation.
– Fuel is flammable and explosive under cer-
tain conditions.
– Never use an open flame to check fuel
level.
– Never smoke or allow flame or spark in
vicinity.
– Always work in a well-ventilated area.
– Never top up the fuel tank before placing
the vehicle in a warm area. As temperature
increases, fuel expands and may overflow.
– Always wipe off any fuel spillage from the
vehicle.
– Never fill a fuel container in the vehicle
cargo box or on-board vehicle as electrical
static discharge may ignite fuel.
Recommended Fuel
Use premium unleaded gasoline, available from
most service stations or oxygenated fuel con-
taining a maximum total of 10% of ethanol or
methanol. The gasoline used must have the fol-
lowing recommended minimum octane rating.
MINIMUM OCTANE RATING
Inside North America 91 (R + M)/2
Outside North America 95 RON
NOTICE Never experiment with other fuels.
The use of non recommended fuel can re-
sult in vehicle performance deterioration and
damage to critical parts in the fuel system and
engine components.
Engine Oil
NOTICE Do not overfill. Operating the engine
with an improper oil level may severely dam-
age engine. Wipe off any oil spillage.
Recommended Engine Oil
RECOMMENDED OIL
SEASON TYPE
Summer
XPS 4-STROKE SYNTH.
BLEND OIL (SUMMER)
(P/N 293 600 121)
Winter
XPS 4-STROKE SYNTHETIC
OIL(ALLCLIMATE)
(P/N 293 600112)
NOTE: The XPS oil is specially formulated to meet
the lubrication requirements of this engine. BRP
strongly recommends the use of its XPS 4-stroke
oil.
NOTICE Damages caused by the use of oil not
suitable for this engine will not be covered by
the BRP limited warranty.
If XPS oil is not available, use 4-stroke SAE 5W
40 engine oil that meets or exceeds the require-
ments for API service classification SM, SL or SJ.
Always check the API service label certification on
the oil container it must contain at least one of the
above standards.
Engine Oil Level Verification
NOTE: Dipstick is located under passenger's seat.
1. Unscrew dipstick then remove it and wipe
clean.
18 / 34 2014-1 PREDELIVERY

FLUIDS
tmo2011-001-075_a
UNDER PASSENGER'S SEAT
1. Dipstick
2. Reinstall dipstick, screw in it completely.
3. Remove and check oil level. It should be near
or equal to the upper mark.
tmo2011-001-076_a
TYPICAL
1. MIN
2. MAX
3. Operating range
To add oil, remove the dipstick. Place a funnel into
the dipstick tube.
Add a small amount of recommended oil and
recheck oil level.
Repeat the above procedures until oil level
reaches the dipstick upper mark.
NOTE: Do not overfill. Wipe off any spillage.
Properly tighten dipstick.
Engine Coolant
Recommended Engine Coolant
COOLANT HEADER
BRP recommended
product
LONG LIFE ANTIFREEZE
(P/N 219 702 685)
Alternative if not
available
Distilled water and
antifreeze solution (50%
distilled water, 50%
antifreeze)
NOTICE Always use ethylene-glycol an-
tifreeze containing corrosion inhibitors specif-
ically for internal combustion aluminum en-
gines.
Engine Coolant Level Verification
WARNING
Check coolant level with engine cold.
Place vehicle on a level surface.
Unlatch service cover as follows.
NOTICE Failure to follow the described proce-
dure for opening the service cover may lead to
cover damage.
tbl2013-009-040_a
Step 1: Push down service cover and HOLD
Step 2: Lift the front part of service cover
tbl2013-009-041_a
Step 1: Keep on lifting the front part of service cover
Step 2: Gently release the cover post from its grommet then
release the post on the other side
PREDELIVERY 2014-1 19 / 34

FLUIDS
tbl2013-009-042_a
FULLY LIFT COVER
Remove radiator pressure cap.
tmo2011-001-313_a
1. Radiator pressure cap
Ensure cooling system is full up to the pressure
cap seat.
tmr2011-011-028_a
1. Cooling system refill adapter
2. Expansion tank hose
3. Coolant system full level (pressure cap seat)
Add coolant in system if necessary.
Reinstall radiator pressure cap.
Check coolant level in expansion tank by looking
at the side of the coolant expansion tank.
tbl2013-009-051_a
Coolant should be at the MIN mark when engine
is COLD.
tbl2013-009-043_a
COOLANT EXPANSION TANK
Add coolant if required.
Remove filler cap from expansion tank.
Add coolant up to MIN mark.
Use a funnel to avoid spillage. Do not overfill.
Reinstall filler cap.
Reinstall service cover.
20 / 34 2014-1 PREDELIVERY