Taylor-Dunn Bigfoot G-1500 Building instructions

The Best Way
To Go
About Your
Business
TAYLOR-DUNN
®
READ THEOPERATOR’S MANUALBEFORE OPERATING
THIS VEHICLE.
Theoperator’smanualcontainsimportant information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 204278
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL: MB-440-10
Bigfoot G-1500
Model Numbers:
B5-440-GAS
H

Yoursatisfactionisout#1goal.Ifyouhavequestionsorconcerns
with your vehicle, please contact your sales Representative or
Service Advisor at your local dealership.
Taylor-Dunn has a worldwide dealer and distribution network to
provide replacement parts and service for our vehicles.
Referto our website, www.taylor-dunn.com,for a dealerlookup
application.
Originally Published 5/1/2017
Revision H, 10/17/2018, contents subject to change without notice
Taylor-Dunn®Mfg.
2114 W. Ball Rd.
Anaheim, CA 92804
(800)-688-8680
[phone]
(FAX) [phone]
Visit our Web site: www.taylor-dunn.com
My Vehicle information
Serial Number: .
Date Purchased: .
Date Delivered: .
Dealer Purchased From: .
Salesman Name: .

Taylor-Dunn Contact information
Service, Parts, Sales:
Taylor-Dunn has a network of dealers distributed around the globe to support
our vehicles. Information regarding vehicle sales, replacement parts, or service
should be obtained through your local dealer. A dealer locator can be found on
the Taylor-Dunn website at www.taylor-dunn.com.
If you do not have access to the internet, you can call the factory direct at:
01 [phone]
Feedback regarding this or any Taylor-Dunn vehicle manual can be sent to:
Taylor-Dunn Manufacturing
Attn: Tech Writer
2114 West Ball Road
Anaheim, CA 92804

The Taylor-Dunn Corporation:
Leading Provider of Commercial & Industrial Vehicles since 1949
Taylor-Dunn Manufacturing:
From the day we shipped our rst vehicle in 1949, we have pursued a singular goal: to build tough, rugged, dependable vehicles to help
our customers move personnel, equipment, and materials. It’s that simple. For over sixty years, our standard and custom vehicles - Burden
Carriers, Personnel Carriers, Stock Chasers, Electric Carts, Tow Tractors & more - have been the leading solution for customers in a
broad range of industrial, commercial, and ground-support markets.
Decades of experience are an invaluable asset, and it is an asset we cherish and protect. Our guiding principle is to provide application-
specic solutions, which are reliable, efcient, and economical.
Our domestic and international network of quality Taylor-Dunn Dealers and Parts & Service Support keeps our customers moving.
Tiger Tractor:
Tiger manufacturing has become a leading manufacturer of internal combustion industrial tractors and ground support equipment. With
tractor capacities ranging from 3,000 - 12,000 pounds drawbar pull, they are ideal for industrial applications as well as aircraft ground
support. As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products.
Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:

Master Table of Contents
Introduction......................................................7
Service/Maintenance Guidelines....................13
Preventative Maintenance ..............................17
Lubrication.......................................................21
Front Axle.........................................................25
Steering............................................................33
Engine...............................................................41
Transaxle..........................................................45
CVT Transmission...........................................49
Brakes...............................................................53
Throttle Cables ................................................61
Shift Linkage....................................................63
Tires & Wheels.................................................65
Suspension......................................................71
Battery..............................................................73
Wire Diagram ...................................................79
Hardware Information .....................................81
Replacement Parts..........................................87
Note: Eachsectiontitlepagecontains
a section table of contents

Table of Contents
Introduction
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Introduction
About this manual...........................................8
Who Should Read This Manual......................8
How To Use This Manual ................................8
Conventions ............................................................9
Signal Words and Their Denitions: ........................9
Responsibilities...............................................10
How to Identify Your Vehicle ..........................11
Web Site Registration .....................................11

Page-8 MB-440-10
Introduction
Bigfoot G-1500
ABOUT THIS MANUAL
Thismanual is toserve as aguide for the service,repair,
and operation of Taylor-Dunn® vehicles and is not
intended as a training guide. Taylor-Dunn® has made
every effort to include as much information as possible
about the operation and maintenance of this vehicle.
Taylor-Dunn is not to be held liable for errors in this
manual or any consequential damage that results from
the use of this manual.
This manual is designed primarily for use by authorized
Taylor-Dunn® service techniciansinaproperlyequipped
shop and should be kept available for reference. All
references to left and right side of the vehicle are from
the operator’s perspective when seated in a normal
riding position.
The service personnel are responsible for the service
and maintenance of the vehicle. At no time shall a
service person allow any untrained personnel to service
or repair this or any Taylor-Dunn® vehicle. For the
purposes of training, a qualied service person may
oversee the repairs or services being made to a vehicle
by an individual in training.At no time shall an untrained
individualbeallowedtoserviceorrepairavehiclewithout
supervision. This manual is not a training guide.
Personnel performing service and repair shall have
knowledge of:
• Basic standard automotive repair procedures
• Operation of internal combustion engines
• Basic DC electrical theory
• Use of digital and analog multi-meters
• Lead acid batteries
Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain
procedures require the use of special tools. Use only
the proper tools as specied.
Contact an authorized Taylor-Dunn® service technician
if you have any doubt as to your ability to perform any
of the procedures outlined in this manual.
Weappreciateanyassistanceyoucanprovidein helping
make these publications more useful. Please provide
any feedback you may have regarding this manual.
Use the Contact form at www.taylor-dunn.com to submit
your information. Please include the part number of this
manualalongwith the revision number.Alternatively,you
can submit your information in writing to:
Taylor-Dunn Manufacturing
Attn Tech Writer
2114 W. Ball Road
Anaheim, CA 92804
WHO SHOULD READ THIS MANUAL
This manual is intended for use by anyone who is going
to operate, own, perform maintenance on, service, or
order parts for this Taylor-Dunn®vehicle. Each person
shall be familiar with the parts of this manual that apply
to their use of this vehicle.
HOW TO USE THIS MANUAL
This manual is organized into these main sections:
Introduction
This section describes how to use this service manual
and how to identify your vehicle.
Maintenance, Service, and Repair
This section gives specic information on the servicing
of the vehicle and a schedule for maintenance checks.
This manual is for mechanical repairs only and does not
include electrical diagnosis procedures.
Replacement Parts
This section provides an illustrated view of various
assemblies.Theillustrationsare accompanied bytables
identifying the parts.

Page-9
MB-440-10
Introduction
Bigfoot G-1500
Conventions
Symbols and/or words used to dene Dangers, Warnings, Cautions, and Notices are found throughout this manual.
The “Words” in this context will be referred to as “Signal words.” The words dened here as “signal words” may be
used elsewhere in the text of this document without being a signal word. When used as a signal word, the signal
word will be enclosed in a solid rectangle with white background (example below).
Signal Words and Their Denitions:
DANGER: This signal word will be accompanied by the safety alert symbol (see below). “DANGER” will indicate
a hazard that, if not avoided, WILL result in death or serious bodily injury to yourself, the operator or
passengers of the vehicle, or people in the immediate area of the vehicle.
WARNING: This signal word will be accompanied by the safety alert symbol (see below). “WARNING” will indicate
a hazard that, if not avoided, may result in death or serious bodily injury to yourself, the operator or
passengers of the vehicle, or people in the immediate area of the vehicle.
CAUTION: This signal word will be accompanied by the safety alert symbol (see below). “CAUTION” will indicate a
hazardthat,if not avoided, mayresultinminoror moderate injury toyourself,theoperator or passengers
of the vehicle, or people in the immediate area of the vehicle.
NOTICE: This signal word will not be accompanied by the safety alert symbol. “NOTICE” will indicate a condition
that if not avoided may result in property damage. “Property” is dened as the vehicle, components in
the vehicle and/or the surrounding area such as buildings, other vehicles, etc.
Safety alert symbol (see
above).
Represents a high voltage
hazard.
Represents an explosion
hazard.
Represents a corrosive
chemical hazard.
Represents a re hazard.
Represents a poisonous
chemical hazard.
Some of the decals applied to the
vehiclewillhave iconsrepresenting their
function. The icons and their denitions
are listed below:
Read the operators manual.
Read the maintenance manual.
Keep arms and legs inside the
vehicle.
Parking brake ON.
Parking brake OFF.
Do not get wet.
Do not spray wash.
This is an example of a safety alert message. This
message will contain information about a hazard and/
or instructions on avoiding a hazard. The actual size
and location of this warning box may vary.
WARNING
Safety Messages
Importantinformationnotifying you of any conditionsthat
may result in hazards to yourself, persons nearby, and/
or hazards to the vehicle will be presented in a text box
with a black border and may include a signal word (see
above). To the right is an example of a safety message.
The safety message may include additional warning
icons representing the type of hazard. The following
is a list of these icons and what they represent. These
icons may also be included on the various warning and
information decals applied to the vehicle.

Page-10 MB-440-10
Introduction
Bigfoot G-1500
RESPONSIBILITIES
Of the Owner...
The owner of this or any Taylor-Dunn vehicle is
responsible for the overall maintenance and repairs
of the vehicle, as well as the training of operators.
Theownerisalso responsible for operator trainingper
the following federal regulations:
• ANSI/ITSDF 56.8-2006 Personnel and Burden
Carriers: Part II, Paragraph 6.2a.
• ANSI/ITSDF 56.9 – 2007 Safety Standard for
Operator Controlled Industrial Tow Tractors: Part
II, paragraph 4.11.
• Code of Federal Regulations (CFR) Title 29,
Subtitle B, Chapter Xvii OSHA, Part 1910.178
Powered Industrial Trucks (2011): 1910.178,
Section (l).
Per OSHA Regulation, 29 CFR 1910.178 Powered
Industrial Truck Operator Training, the owner must
keepa record ofconducted training andmaintenance
performed on the vehicle.
Of the Service Personnel...
The service personnel are responsible for the service
and maintenance of the vehicle. At no time shall a
service person allow any untrained personnel to service
or repair this or any Taylor-Dunn®vehicle. For the
purposes of training, a qualied service person may
oversee the repairs or services being made to a vehicle
by an individual in training.At no time shall an untrained
individualbeallowedtoserviceorrepairavehiclewithout
supervision. This manual is not a training guide.
Personnel performing service and repair shall have
knowledge of:
• Basic standard automotive repair procedures
• Operation of internal combustion engines
• Basic DC electrical theory
• Use of digital and analog multi-meters
• Lead acid batteries
Personnel performing maintenance shall have basic
knowledge of standard automotive maintenance
procedures and lead acid batteries.
Of the Operator...
A vehicle shall not be operated until the operator has
successfully completed an operator training course
provided by the owner of the vehicle.
Theoperator is responsibleto be surethat the vehicle
is operated only on authorized roads, highways, and
installations.
The operator is responsible to confirm that all
passengers are properly seated and properly using
the available restraints.
The operator is responsible for the safe operation of
the vehicle, preoperational and operational checks
on the vehicle, and the reporting of any problems to
service and repair personnel.
Of the Passengers ...
Thepassengersareresponsibletoremainfullyseated,
keepingtheir hands, arms,and legs insidethevehicle
at all times. Each passenger shall be fully aware of
the vehicle’s operation.All forms of recklessness are
to be avoided.
To maintain peak performance, always use original
Taylor-Dunn replacement parts intended for use
on your vehicle. Taylor-Dunn components are
designed and tested for use on specic Taylor-Dunn
model vehicles. Only use the correct Taylor-Dunn
replacement components for your Taylor-Dunn
vehicle.
Do not modify your vehicle:
Modications to this vehicle may have an undesirable
affect on the operation of the vehicle, result in
additional frame stress, or stress other components
resulting in premature failure or an unsafe condition
and may lead to an accident resulting in serious injury
or death.
WARNING
The only personnel authorized to repair, modify, or
adjust any part of this or any Taylor-Dunn vehicle is
a factory authorized service technician. Repairs made
by unauthorized personnel may result in damage to
the vehicles systems which could lead to an unsafe
condition resulting in severe bodily injury and/or
property damage. Unauthorized repairs may also
void the vehicles warranty.
WARNING

Page-11
MB-440-10
Introduction
Bigfoot G-1500
HOW TO IDENTIFY YOUR VEHICLE
This manual is valid only for the serial numbers listed on the front cover. If the ending serial number is blank, then
this manual was for current production vehicles when printed. If you did not receive this manual with the vehicle,
you should conrm this manual is valid for your serial number at the Taylor-Dunn web site.
The locations of the model and serial numbers are shown in the illustrations below:
WEB SITE REGISTRATION
Registering on the Taylor-Dunn web site will give you access to a wealth of information about your vehicle and the
entire Taylor- Dunn line of vehicles. Your contact information will remain condential and will not be shared outside
of the Taylor-Dunn corporation.
Once registered on the Taylor-Dunn web site, you will have access to:
• Additional Taylor-Dunn product information.
• Worldwide Taylor-Dunn dealer contacts
• Vehicle Service, Maintenance, Operator, Troubleshooting, and Parts manuals.
• Replacement part number lookup utility
www.taylor-dunn.com
Data plate
Serial number tag on the main frame

Page-12 MB-440-10
Introduction
Bigfoot G-1500
Notes:

Table of Contents
Service/Maintenance
Guidelines
Service/Maintenance Guidelines
READ ME FIRST-Maintenance Guidelines and
General instructions.................................14
Vehicle Modications......................................15
Replacement Parts..........................................16
Using Non-OEM Replacement Components...........16

Service/Maintenance Guidelines
Page 14
Bigfoot G-1500
MB-440-10
READ ME FIRST-MAINTENANCE GUIDELINES AND GENERAL
INSTRUCTIONS
• Read the operator’s manual before operating this vehicle.
• Avoid re hazards and have re protection equipment present in the work area.
• Conduct vehicle performance checks in an authorized area where safe clearance exists.
• Ventilate the work area properly.
• Regularly inspect and maintain the following systems in a safe working condition: brakes, steering
mechanisms, speed and directional control mechanisms, warning devices, lights, governors, guards, and
safety devices.
• Inspect and maintain limit switches, protective devices, electrical conductors, and connections in conformance
with Taylor-Dunn’s®recommended procedures.
• Keep the vehicle in clean condition to minimize re hazards and facilitate detection of loose or defective parts.
• Do not use an open ame to check level or leakage of battery electrolyte.
• Do not use open pans of fuel or ammable uids for cleaning parts.
• Only properly trained and authorized technicians should perform maintenance or repairs to this vehicle.
When lifting the vehicle, always use a hoist with
lifting strap, or a jack of adequate capacity. Use jack
stands to support the vehicle before starting any
repairs. Failure to use lifting and support devices of
rated load capacity may result in severe bodily injury.
WARNING
The engine may start at any time while performing
test procedures.
All tests must be performed with the drive wheels
off of the ground and the vehicle supported with
jack stands.
Testing with drive wheels on the ground may result in
vehicle movement causing severe bodily injury and/
or property damage.
WARNING
The only personnel authorized to repair, modify, or
adjust any part of this or any Taylor-Dunn vehicle is
a factory authorized service technician. Repairs made
by unauthorized personnel may result in damage to
or improper operation of the vehicles systems which
could lead to an unsafe condition resulting in severe
bodily injury and/or property damage.
Unauthorized repairs may also void the vehicles
warranty.
WARNING
Read and follow all of the guidelines listed below.
Failure to follow these guidelines may result in severe
bodily injury and/or property damage.
WARNING
Periodic maintenance and service must be performed
on this vehicle. Failure to complete these scheduled
maintenance and service procedures can result in
severe bodily injury and/or property damage. It is
the owner and/or operators responsibility to ensure
that proper service and maintenance is performed on
the vehicle, described in this manual.
WARNING
BEFORE STARTING ANY REPAIRS
1) Make sure the ignition switch is in the “OFF”
position, then remove the key.
2) Set the park brake.
3) Place blocks under the front or rear wheels to
prevent vehicle movement.
4) Disconnect the battery negative cable.
WARNING

Service/Maintenance Guidelines
Page 15
MB-440-10
Bigfoot G-1500
VEHICLE MODIFICATIONS
Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF and OSHA regulations. Per
ANSI/ITSDF and OHSA, modications to the vehicle must be approved by the manufacturer. Listed below are the
specic regulations:
ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers
Paragraph 8.2q:
Modications and additions which affect capacity and safe machine operation shall not be performed by the
customer or user without manufacture’s prior written authorization; where authorized modications have been
made, the user shall ensure that capacity, operation, warning, and maintenance instructions plates, tags, or
decals are changed accordingly.
Paragraph 8.2r:
Care shall be taken to ensure that all replacement parts are interchangeable with the original parts and of a
quality at least equal to that provided in the original equipment.
ANSI/ITSDF 56.9 – 2007 Safety Standard for Operator Controlled Industrial Tow Tractors
Paragraph 6.2.14:
Modications and additions which affect capacity and safe tow tractor operation shall not be performed without
manufacture’s prior written approval. Capacity, operation, and maintenance instructions plates, tags, or decals
are changed accordingly.
Code of Federal Regulations (CFR) Title 29, Subtitle B, Chapter Xvii OSHA, Part 1910.178
Powered Industrial Trucks (2011)
1910.178(a)(4)
Modications and additions which affect capacity and safe operation shall not be performed by the customer
or user without manufacturers prior written approval. Capacity, operation, and maintenance instruction plates,
tags, or decals shall be changed accordingly.
1910.178(q)(6)
Industrialtrucks shall notbealtered so thatthe relative positions ofthe various partsaredifferentfromwhat they
were when originally received from the manufacturer, nor shall they be altered either by the addition of extra
parts not provided by the manufacturer or by the elimination of any parts, except as provided in paragraph (q)
(12) of this section. Additional counterweighting of fork trucks shall not be done unless approved by the truck
manufacturer.
When welding to the vehicle:
• Do not weld onto any fuel tanks, electrical control components, engine,
or transmission.
• Welding shall be performed by qualied welders.
• Disconnect the battery.
• Disconnect all wires from other electronic modules.
• Disconnect all wires from the engine control systems.
• Disconnect all wires from the transmission control module.
• Connect welding cable directly to the frame, do not connect to any
control components.
• Welding emits showers of sparks. Protect all fuel system components,
engine intake and battery from exposure to the sparks.
Failure to follow these rules may damage electronic control modules
resulting in unsafe operation of the vehicle or result in re causing severe
bodily injury and/or property damage.
WARNING

Service/Maintenance Guidelines
Page 16
Bigfoot G-1500
MB-440-10
REPLACEMENT PARTS
Using Non-OEM Replacement Components
To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle.
Taylor-Dunn components are designed and tested for use on specic Taylor-Dunn model vehicles. Only use the
correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle.
Electrical Components
Electrical components not tested by Taylor-Dunn (or intended for use on other Taylor-Dunn vehicles) may have
unanticipated interaction and/or interference with the vehicles control system resulting in unsafe vehicle operation
or damage to the electrical system.
Mechanical Components
Mechanical components not tested by Taylor-Dunn (or from other model Taylor-Dunn vehicles) may have an
undesirable affect on the operation of the vehicle, result in additional frame stress, or stress other components
resulting in premature failure or an unsafe condition.
Due to the unknown properties of non-Taylor-Dunn tested components or from components not originally equipped
on the vehicle, we cannot approve their use in a Taylor-Dunn vehicle.
To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your
vehicle. Taylor-Dunn components are designed and tested for use on specic Taylor-Dunn model vehicles. Only
use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle.
Do not modify your vehicle:
Modications to this vehicle may have an undesirable effect on the operation of the vehicle, result in additional
frame stress, or stress other components resulting in premature failure or an unsafe condition and may lead
to an accident resulting in serious injury or death.
WARNING

Table of Contents
Preventative Maintenance
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Preventative Maintenance
Daily Visual Inspection ...................................18
Pre-Operation Inspection................................18
Maintenance Schedule....................................18
Maintenance Guidelines for Severe Duty Applications................
18
Maintenance Schedule............................................19

PM Schedule
Page 18
Bigfoot G-1500
MB-440-10
DAILY VISUAL INSPECTION
The following items shall be inspected once every day
before the vehicle is put into service:
• External frame damage (body).
• Operation of all lights and warning alarms.
• Proper operation of all instrument panel gauges
and warning lights.
• Smooth and proper operation of seat belts (if
equipped).
• Brake uid level.
• Inspect for leaking uids, grease, gasoline.
• Tire tread or sidewall damage.
• Proper operation of transmission shift lever and
starter interlocks.
• Proper operation of adjustable seat mechanisms.
• Smooth and proper operation of all controls such
as but not limited to:
• Throttle pedal
• Brake pedal
• Parking brake
• Steering
• Horn
• Etc.
• Proper operation of all locking mechanisms such
as but not limited to:
• Hood latches
• Cargo box’s
• Cab doors
• Etc.
• Proper operation of all interlocking switches such
as but not limited to:
• Operator presence switch
• Neutral start switch
• Etc.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING PRE-OPERATION INSPECTION
Thefollowing items shall be inspectedevery time before
the vehicle is driven:
Rear and side view mirror adjustments.
Steering operation.
Brake operation (service and park brake).
Tire pressure (visual inspection only).
Proper operation of trailer hitch.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Maintenance Guidelines for Severe Duty
Applications
This maintenance schedule is based on the average
typical application. If the vehicle is operated under
“severe conditions”, service procedures shall be
conducted more frequently than specied. The frequency
of service under severe conditions is determined by the
use of the vehicle. The owner/operator must evaluate
the operating environment to determine the increase in
maintenance frequency.
In addition, the entire vehicle shall be inspected monthly
for signs of damage.
The following list is meant as a guide and is not all-
inclusive of a “severe duty” application.
• Operation in excess of 100 hours per month.
• Extreme temperature.
• Bumpy, dusty, or ill maintained roads.
• Excessively wet areas.
• Corrosive or contaminated areas.
• Frequent loading of the vehicle at/near capacity.
MAINTENANCE SCHEDULE
A PM Check List is available and was included on the
documentation CD that was provided with your vehicle.
The document number is PM-0022.

PM Schedule
Page 19
MB-440-10
Bigfoot G-1500
Maintenance Schedule
Most of these items shall only be performed by a qualied
technician. Refer to the vehicle, engine, or transmission
service manual for details.
Problems found during an inspection shall be repaired
before the vehicle is put back into service.
First 15 hours
• Re-torque wheel nuts.
• Inspect all hardware for tightness.
• Adjust front wheel bearings.
Every 25 hours/Every Week
• All daily items plus the following:
• Service air lter pre-cleaner.
• Check engine oil level.
• Check tire air pressure.
• Tire damage.
Every 100 hours
• All 25 hour items plus the following:
• Inspect for uid leaks.
• Check brake uid level.
• Tighten steering shaft couplers and U-joints.
• Wash battery and terminals.
• Check starter interlocks for correct operation.
• Remove cooling shrouds and clean.
• Clean exterior of engine.
• Change engine oil (every 100 hours or yearly,
whichever occurs rst).
• Replace paper air lter.
• Inspect tire tread wear.
• Inspect and tighten all hardware (First 100 hours,
then ever 500 hours).
Every 200 hours
• All 100 hour items plus the following:
• Change oil lter.
• Inspect spark plugs
• Change fuel lter.
Every 600 hours
• All 200 hour items plus the following:
• Inspect and tighten all hardware.
• Test battery.
• Check battery electrolyte level (maintenance free
only).
• Replace spark plugs.
• Inspect drive belt for cracking.
• Inspect all steering linkages and hardware.
• Lubricate the vehicle.
• Tighten all electrical connections.
• Inspect all wiring for fraying, cracks, wear.
• Re-torque the wheel nuts.
• Adjust park brake.
Every 1,200 hours
• All 600 hour items plus the following:
• Align front end.
• Rotate tires.
• Replace drive belt.
• Replace secondary sheave ramp shoes.
• Inspect/adjust front wheel bearings.
• Inspect steering king pins.
• Inspect suspension bushings.
• Inspect suspension bumpers.
• Inspect brake shoes/pads.
• Inspect frame for damage.
Every 2,400 hours
• All 1200 hour items plus the following:
• Clean and repack front wheel bearings, change
seals.
• Change drive axle oil.
• Flush and replace the brake uid.

PM Schedule
Page 20
Bigfoot G-1500
MB-440-10
Notes: