BRP Can-Am HD 4500 2020 Manual

Includes
Safety, Equipment
and Maintenance Information
Operator’s
Guide
2020
219 002 071 Original Instructions
®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.
©2019 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.
219 002 071
OPERATOR’S GUIDE 4500 / 4500 S WINCH / ENGLISH
GUIDE DE L’UTILISATEUR 4500 / 4500 S WINCH / ANGLAIS
FAIT AU / MADE IN CANADA U/M:P.C.
WARNING
TO REDUCE RISK OF SERIOUS INJURY OR DEATH
,
read this
Operator’s Guide and safety labels.
AVOID INJURIES
• All moving components may create hazardous situations, which can
be avoided when following proper usage of the winch. Refer to all
instructions in this guide to help you proceed in a safe manner,
but always remain awareof dangers specific to your application.
Each situation has its own risks.
OPERATE RESPONSIBLY
• Always inspect and confirm the safe operating condition of your
winch prior to winching.
• Never allow anyone to operate thewinch unless this person
is responsible and has experience with winching.
Consider supervising new operators.
• Discuss the safety information with anyone who will be using the
winch. Be sure that everyone understands the signs for proper winching.
BE QUALIFIED AND RESPONSIBLE
• Become completely familiar with the operational controls.
• Never use this winch with drugs or alcohol, or if tired or ill.
These slow reaction time and impair judgment.
4500 / 4500 S WINCH
Read this guide thoroughly. It contains important safety information.
Keep this Operator’s Guide in the vehicle.
WARNING

WINCH OPERATOR'S GUIDE 2020
Can-Am HD 4500
Can-Am HD 4500 S
WARNING
Disregarding any of the safety precautions and instructions contained in
this Operator's Guide and on-product safety labels could result in severe
injury including the possibility of death!
In Canada, products are distributed by Bombardier Recreational Products Inc.
(BRP).
In USA, products are distributed by BRP US Inc.
The following trademarks are the property of Bombardier Recreational
Products Inc.:
Can-Am®
219002071 en JT
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2019 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

FOREWORD
Deutsch
Dieses Handbuch ist möglicherweise in Ihrer Landessprache
verfügbar. Bitte wenden Sie sich an Ihren Händler oder besuchen Sie:
www.operatorsguides.brp.com
English This guide may be available in your language. Check with your dealer or
go to: www.operatorsguides.brp.com
Español Es posible que este manual esté disponible en su idioma. Consulte a su
distribuidor o visite: www.operatorsguides.brp.com
Français Ce guide peut être disponible dans votre langue. Vérier avec votre
concessionnaire ou aller à: www.operatorsguides.brp.com
日本語
このガイドは、言語によって翻訳版が用意されています。.
ディーラーに問い合わせるか、次のアドレスでご確認ください：
www.operatorsguides.brp.com
Nederlands Deze handleiding kan beschikbaar zijn in uw taal. Vraag het aan uw dealer
of ga naar: www.operatorsguides.brp.com
Norsk Denne boken kan nnes tilgjengelig på ditt eget språk. Kontakt din
forhandler eller gå til: www.operatorsguides.brp.com
Português Este manual pode estar disponível em seu idioma. Fale com sua
concessionária ou visite o site: www.operatorsguides.brp.com
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tai käy osoitteessa: www.operatorsguides.brp.com
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eller gå till: www.operatorsguides.brp.com
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ѝ᮷ ḕ䈒DŽ
Italiano Questa guida potrebbe essere disponibile nella propria lingua. Contattare
il concessionario o consultare: www.operatorsguide.brp.com
Русский
Воспользуйтесь руководством на вашем языке.Узнайте
о его наличии у дилера или на странице по адресу
www.operatorsguide.brp.com
Congratulations on your purchase of a
new Can-Am®winch. It's backed by
the BRP limited warranty and a net-
work of authorized Can-Am dealers
ready to provide the parts, accessories
or service you may require.
Your dealer is committed to your satis-
faction. If you need more information,
please ask your dealer.
Know Before you Go
To learn how to reduce the risk of ac-
cident for you or bystanders, read this
Operator's Guide before you operate
the winch.
Also, read all safety labels on your vehi-
cle, winch or accessories.
Failure to follow the warnings con-
tained in this Operator's Guide can
result in SERIOUS INJURY or DEATH.
_______________ 1

FOREWORD
Safety Messages
The types of safety messages, what
they look like and how they are used in
this guide are explained as follows:
The safety alert symbol indicates
a potential injury hazard.
WARNING
Indicates a potential hazard which,
if not avoided, could result in seri-
ous injury or death.
CAUTION Indicates a haz-
ardous situation which, if not
avoided, could result in minor or
moderate injury.
NOTICE Indicates an instruction
which, if not followed, could result
in severely damaged vehicle com-
ponents or other property.
About this Operator's
Guide
This Operator's Guide has been pre-
pared to acquaint the owner/operator
of a new winch with the various con-
trols, maintenance and safe operating
instructions. It is indispensable for the
proper use of the product.
Keep this Operator's Guide in the vehi-
cle as you can refer to it for things such
as maintenance, troubleshooting and
instructing others.
Note that this guide is available in sev-
eral languages. In the event of any dis-
crepancy, the English version shall pre-
vail.
Ifyouwanttoviewand/orprintan
extra copy of your Operator's Guide,
simply visit the following website
www.operatorsguides.brp.com.
The information contained in this doc-
ument is correct at the time of publi-
cation. BRP, however, maintains a pol-
icy of continuous improvement of its
products without imposing upon itself
any obligation to install them on prod-
ucts previously manufactured. Due
to late changes, some differences be-
tween the manufactured product and
the descriptions and/or specifications
in this guide may occur. BRP reserves
the right at any time to discontinue or
change specifications, designs, fea-
tures, models or equipment without
incurring any obligation upon itself.
This Operator's Guide should remain
with the vehicle when it is sold.
2_______________

TABLE OF CONTENTS
FOREWORD .......................................................................... 1
KnowBeforeyouGo............................................................. 1
SafetyMessages................................................................. 2
AboutthisOperator'sGuide .................................................... 2
SAFETY INFORMATION
GENERALPRECAUTIONS.......................................................... 6
AvoidInjuries ..................................................................... 6
AccessoriesandModifications ................................................. 6
SAFE OPERATION - RESPONSIBILITIES ......................................... 7
Owner-BeResponsible......................................................... 7
Operator-BeQualifiedandResponsible....................................... 7
INSPECTIONBEFOREEACHUSE................................................. 8
InspectionCheckList............................................................ 8
PREPARETO USE YOURWINCH.................................................. 9
ProtectiveGear................................................................... 9
Rigging............................................................................ 9
AVOIDACCIDENTS ................................................................ 10
AvoidInjuries .................................................................... 10
AvoidWinchDamage........................................................... 10
AvoidRopeBreakout ........................................................... 10
AvoidRopeRelease............................................................. 11
AvoidHookDamage............................................................ 11
MOVINGLOADSANDDOINGWORK ........................................... 12
ProperRigging................................................................... 12
Winching......................................................................... 12
IMPORTANTON-PRODUCTLABELS............................................ 15
SafetyLabels.................................................................... 15
WINCH INFORMATION
COMPONENTS ..................................................................... 18
1)Switch......................................................................... 18
2)Rope........................................................................... 18
3)RopeGuide ................................................................... 18
4)Motor.......................................................................... 19
5)Brake .......................................................................... 19
6)Freespool ..................................................................... 19
7)Hook........................................................................... 19
8)HandStrap.................................................................... 19
9)WinchRopeHookStopper .................................................. 19
10)WinchRemoteControlSwitch(ifequipped).............................. 20
11)WinchSolenoid ............................................................. 20
_______________ 3

FOREWORD
MAINTENANCE
WINCH CARE........................................................................ 22
Post-OperationCare............................................................ 22
STORAGE............................................................................ 23
TECHNICAL INFORMATION
EC-DECLARATIONOFCONFORMITY ........................................... 26
SPECIFICATIONS ................................................................... 27
TROUBLESHOOTING
TROUBLESHOOTINGGUIDELINES ............................................. 30
WARRANTY
BRP LIMITED WARRANTY USA AND CANADA: 2020 CAN-AM®............ 32
BRP INTERNATIONAL LIMITED WARRANTY: 2020 CAN-AM®............... 33
BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA, THE
COMMONWEALTH OF THE INDEPENDANT STATES AND TURKEY: 2020
CAN-AM®............................................................................ 34
CUSTOMER INFORMATION
PRIVACY INFORMATION.......................................................... 36
CONTACTUS........................................................................ 37
Asia............................................................................... 37
Europe ........................................................................... 37
NorthAmerica................................................................... 37
Oceania .......................................................................... 37
SouthAmerica................................................................... 37
4_______________

SAFETY
INFORMATION
________ SAFETY INFORMATION ________ 5

GENERAL PRECAUTIONS
Avoid Injuries
All moving components may create
hazardous situations, which can be
avoided when following proper usage
of the winch. Refer to all instructions
in this guide to help you proceed in a
safe manner, but always remain aware
of dangers specific to your application.
Each situation has its own risks.
Accessories and
Modifications
Any modifications or addition of acces-
sories may affect the proper operation
of your winch.
Ask your authorized BRP dealer for
suitable available accessories for your
winch.
WARNING
Never attempt to modify the winch
electrical system. Risk of fires, or
risk of electrocution.
6________ SAFETY INFORMATION ________

SAFE OPERATION - RESPONSIBILITIES
WARNING
Unsafe utilization of the winch
without proper precautions may
lead to an accident, serious in-
juries, such as amputations, cuts
or burns.
Owner - Be Responsible
Read this Operator's Guide.
Always inspect and confirm the safe
operating condition of your winch prior
to winching.
Never allow anyone to operate the
winch unless this person is responsi-
ble and has experience with winching.
Consider supervising new operators.
Discuss the safety information with
anyone who will be using the winch.
Be sure that everyone understands
the signs for proper winching.
Operator - Be Qualified and
Responsible
Read this Operator's Guide.
Become completely familiar with the
operational controls.
Never use this winch with drugs or al-
cohol, or if tired or ill. These slow reac-
tion time and impair judgment.
________ SAFETY INFORMATION ________ 7

INSPECTION BEFORE EACH USE
Always inspect and confirm the safe operating condition of your winch before us-
age.
WARNING
Perform a thorough inspection before each use to detect any potential prob-
lem that could occur during operation. The inspection can help you monitor
component wear and deterioration before they become a problem. Correct
any problem that you discover to reduce the risk of an accident.
Inspection Check List
What to Do Before Using the Winch
ITEMS TO BE
INSPECTED INSPECTION TO PERFORM ✔
Cleanliness Thoroughly clean all winch area, including pulling rope out for
cleaning. Avoid strong detergents.
Metal wire rope Verify if rope has any
damage, replace if damaged. Look for kinks, tight loops, or broken wire strands
Synthetic rope Verify if rope has any
damage, replace if damaged.
Look for large number of
broken fibers, or shiny
sections or compressed
sections
Roller Fairlead
(Metal wire rope) Ensure area is clean, remove any obstructions, verify there is no damage or bends and that rollers run smoothly
Hawse (Synthetic
rope) Ensure area is clean, smoothen any burrs or scratches to
avoid abrasion of the rope
Hook Verify hook is not crooked or damaged, and that hook latch
closes properly
Hand strap Ensure hand strap is present. Always use hand strap to avoid
injury.
Switch Condition Ensure no cracks or exposed wires
Motor operation Ensure the motor works properly, also verify free spool works
properly
Ensure battery will have sufficient charge for operating the
winch. When possible let engine idle while using the winch.
Battery Condition
Ensure terminal screws are properly tightened.
Solenoid Condition Ensure terminal nuts are properly tightened.
8________ SAFETY INFORMATION ________

PREPARE TO USE YOUR WINCH
Protective Gear
Eye Protection
Use good quality safety goggles while
operating the winch.
Do not use tinted glasses at night as
they impair the ability to discern color.
Gloves
Full-fingered leather work gloves pro-
tect hands from cuts and lacerations.
Gloves that fit snugly will improve grip
on the rope without binding to the rope
while winching.
Rigging
It is important to carry the appropriate
rigging at all times on your vehicle.
Sling
Use good quality sling rated for more
than the maximum rating of the winch.
The sling eyelets must fit properly with
the hook, with the hook latch closed.
Pulley Block
Use good quality pulley block rated for
more than the maximum rating of the
winch.
Use pulley block to allow good angle of
pull, or increase the pull capacity.
Tree Protection Strap
Use good quality tree protection strap
rated for more than the maximum rat-
ing of the winch.
Shackle
Use good quality shackles rated for
more than the maximum rating of the
winch.
Ensure the shackles close and lock se-
curely.
________ SAFETY INFORMATION ________ 9

AVOID ACCIDENTS
Avoid Injuries
This winch can produce a considerable
amount of pulling force.
Never use the winch in a condition that
will result in dangerous situations
– Always inspect equipment before
usage. Replace defective compo-
nents
– Always respect the maximum load
capacity of the winch, including a
safety factor
– Always wear adequate protective
gear
– Never use the winch to lift objects or
people
– Alwaysuse the hand strapto manip-
ulate the hook and rope
– Never put your hand on the rope
while winching
– Ensure all components are in good
working order.
– Never stay in the rope trajectory
area
– Ensure good communication be-
tween workers and understand
signs for winch operation
– The operator must be able to see
the entire work zone at all times
– The rigging accessories are in good
condition and appropriate for the
work to be performed, including a
safety factor
– Always use rigging that is rated at
least as much as the maximum load
of the winch
– The rigging must be properly done
– Nobystandersshouldbeallowedin
the work zone
WARNING
Always stay clear of the rope tra-
jectory. A sweater or jacket sus-
pended to the rope midpoint will
ensuretheropewillr
e-direct
downwards in case of a rope
breakout.
WARNING
Never put fingers in the hook or
hand between hook and roller fair-
lead. A convenient hand strap is
installed onto the hook.
WARNING
Never use the winch as a lifting de-
vice or a hoist.
Avoid Winch Damage
This winch can produce a considerable
amount of pulling force.
Never use the winch in a condition that
will result in winch damage.
– Always respect the maximum load
capacity of the winch, including a
safety factor
– Never install the winch on another
location than the one described in
the instruction sheet or as factory
installed on your Can-Am vehicle.
– Never modify the original equip-
ment
– Ensure all components are in good
working order
– Do not use continuously as motor
will overheat, or circuit breakers will
trip.
– Listen and observe carefully when
using winch, to prevent overloading
the winch
– The operator must be able to see
the entire work zone at all times
– The rigging must be properly done
– The use of a winch remote (if
equipped) allows to stay out of the
working zone and have a better view
of the situation
Avoid Rope Breakout
This winch can produce a considerable
amount of pulling force to the rope.
Any rope breakout may become haz-
ardous to you or bystanders.
10 _______ SAFETY INFORMATION ________

AVOID ACCIDENTS
Never use the winch in a condition that
will result in rope breakout.
– Always inspect rope for any dam-
age. Replace if required
– The rope must be strong enough for
the work to be performed, including
a safety factor
– Never route the rope so it rubs
against a surface
– Never loop the rope and attach it to
itself, always use a good condition
slingsuitedfortheload
– The rope must be in good working
condition.
– The use of a winch remote (if
equipped) allows to stay out of the
working zone and have a better view
of the situation
– The operator must be able to see
the entire work zone at all times
– The rigging accessories must be in
good condition and appropriate for
the work to be performed, including
a safety factor
– The rigging must be properly done
– Nobystandersshouldbeallowedin
the work zone
WARNING
Always stay clear of the rope tra-
jectory. A sweater or jacket sus-
pended to the rope midpoint will
ensure the rope will re-direct
downwards in case of a rope
breakout.
Avoid Rope Release
When in tension, a rope release may
become hazardous to you or by-
standers.
Never use the winch in a condition that
will result in rope release
– The clutch spool must be com-
pletely engaged to ensure the winch
will not release when loaded.
– Always ensure there is still at least
eight turns of rope around the spool
– The object to be winched must be
safely immobilized once winching
has been done
– Never disengage the spool lock
while the rope is under tension
– The tension in the rope must be re-
leased once the winched object has
been secured
– The operator must be able to see
the entire work zone at all times
– Nobystandersshouldbeallowedin
the work zone
WARNING
Always stay clear of the rope tra-
jectory. A sweater or jacket sus-
pended to the rope midpoint will
ensure the rope will re-direct
downwards in case of a rope
breakout.
Avoid Hook Damage
Never use the winch in a condition that
will result in hook damage.
– Always attach the sling to the hook
so the load applied is in the center of
the hook
– The hook latch must be closed
– The load must be applied correctly
for the hook and the rope
– The rigging accessories must be in
good condition and appropriate for
the work to be performed, including
a safety factor
– The rigging must be properly done
– Nobystandersshouldbeallowedin
the work zone
________ SAFETY INFORMATION ________ 11

MOVING LOADS AND DOING WORK
Proper Rigging
Your winch can help you perform a number of different tasks. Rigging accessories
are recommended to perform adequate and safe usage of your winch. To prevent
possible injury, follow the instructions and warnings from the rigging accessory
manufacturer. Always respect the load limits.
Always be aware that inappropriate rigging may result in serious injury or death.
Among all rigging equipment available, you should consider having at least the fol-
lowing equipment on your vehicle.
– Winch remote
– Sling
– Pulley block
– Tree protection strap
–Shackles
WARNING
Adequate rigging helps avoid rope breaking out or releasing from anchor
point.
Pulling your vehicle from a fix point
WARNING
The selection of an appropriate anchor point is critical to avoid an accident.
Pulling an object or using your vehicle as a recovery vehicle
WARNING
Safely securing your vehicle to avoid movement is critical to avoid an acci-
dent.
Winching
WARNING
Do not exceed the load limits of the winch.
LOAD LIMIT OF THE WINCH
2 041 kg (4,500 lb) Always allow a safety factor
The following signs are a general guideline for safely communicating with the
person performing the winch controls. Most importantly avoid any confusion by
reviewing the signs you will use with your teammate before usage.
12 _______ SAFETY INFORMATION ________

MOVING LOADS AND DOING WORK
ACB
219002071-002
A. Winch-in. Index and arm up, making hand rotations
B. STOP. Arm up and closing fist
C. Winch-out. Index and arm down, making hand rotations
1. Observe the surrounding environment. Plan ahead for your safest strategy.
2. Ensure no bystanders are at risk.
3. Ensure good understanding of the plan and good communication between
teammates for winching.
4. Become familiar and use standard signs for winching.
5. Take up any slack in the rope and also the rigging before winching.
6. Once all slack is removed, verify your installation for safety, and suspend a
sweater or a jacket in the middle of the rope.
7. Proceed slowly and carefully.
8. Once winching is complete, secure the winched item, then remove rope
tension and undo rigging.
9. After use, ensure to maintain a small tension on the rope while winching in.
9.1 With the help of an assistant: have other person maintain a tension in the
rope while staying at least 1.84 m (6 ft) away from the vehicle. Hold the
rope tight without letting it slide in your gloves. Proceed by alternating
one arm after the other. Once your rear hand gets close to the hook, have
the operator stop, grab the hand strap and continue until rope is safely
stowed.
9.2 If proceeding alone, either pull a load to maintain tension in the rope, or use
the remote (if equipped) in one hand and the rope in the other, while stay-
ing as far from the hawse or fairlead as possible. Then activate-deactivate
the winch one arm length at a time. Once you get close to the hook,
stop the winch, grab the hand strap and continue until the rope is safely
stowed.
10. When winching in, ensure the rope loops are tight and sufficiently spread on
thedrumtoavoidjams,ropedamageorsuddenreleaseoftherope.
________ SAFETY INFORMATION ________ 13

MOVING LOADS AND DOING WORK
Vehicle Settings When Winching
It is recommended to maintain the
pulling vehicle running at idle when
winching to prevent battery drainage.
Pulling vehicle has to be properly
blocked to avoid movement during
winching.
If driver is operating winch from the ve-
hicle (inside switch), ensure vehicle is
stable, then apply brakes to secure the
vehicle in place.
14 _______ SAFETY INFORMATION ________

IMPORTANT ON-PRODUCT LABELS
Safety Labels
Read and understand all the safety la-
bels on your winch assembly.
These labels are affixed for the safety
of the operator and bystanders.
The following labels should be con-
sidered permanent parts of the winch
assembly. If missing or damaged, they
canbereplacedfreeofcharge. Seean
authorized Can-Am dealer.
NOTE: In the event of any discrepancy
between this guide and the winch as-
sembly, the safety labels on the winch
have precedence over the labels in this
guide.
Winch Label
8221
HD 4500
12VDC
2041 kg (4500 lb)
Steel rope 43 ft, 15/64" diameter
Gear ratio 191:1
Fairlead : 4-way roller
BRP PN 710006993
EN-704908221c-DEC
LABEL 1 - MODEL HD 4500
8222
HD 4500 S
12VDC
2041 kg (4500 lb)
Synthetic rope 50 ft, 1/4" diameter
Gear ratio 191:1
Fairlead : Aluminium hawse
BRP PN 710006990
EN-704908222b-DEC
LABEL1-MODELHD4500S
8239
HD 4500
12VDC
2041 kg (4500 lb)
Steel rope 43 ft, 15/64" diameter
Gear ratio 191:1
Fairlead : 4-way roller
BRP PN 710007030
EN-704908239c-DEC
LABEL 1 - MODEL HD 4500
________ SAFETY INFORMATION ________ 15

IMPORTANT ON-PRODUCT LABELS
HawseorRollerFairleadLabel
WARNING
– Locate and read the opera-
tor's guide. Improper use can
result in SEVERE INJURY or
DEATH. Follow all instructions
and warnings.
– Never put your fingers into the
hook.
– Always use the hand strap to
manipulate the hook and rope.
– Avoid putting your hand be-
tween hook and hawse or roller
fairlead. You can crush your fin-
gers.
– Never use the winch to lift ob-
jects or people.
704908195-DEC
LABEL 2
Hand Strap Label
WARNING
– Do not remove the hand strap
from the hook.
– Always use the hand strap to
manipulate the hook and rope.
704908223-DEC
LABEL 3
16 _______ SAFETY INFORMATION ________

WINCH
INFORMATION
_______________ 17

COMPONENTS
219002071-202_a
1) Switch
The winch can be activated by a winch
control switch on your vehicle.
NOTE: A remote control switch is in-
cluded with winch accessory kit. A
remote control switch can also be pur-
chased separately if needed.
2) Rope
WARNING
A damaged rope may break sud-
denly and project objects at high
speed or release the retaining
force suddenly. Never use a dam-
aged rope.
Steel Rope
Steel rope can be used as general pur-
pose winching operations.
If the rope is kinked, has tight loops, or
has broken wire strands, replace rope.
219002071-010_a
1. Rope has a tight loop
2. Rope has kinks
NOTICE Never use steel rope with
hawse rope guide. It was designed
to be used with roller fairlead.
Synthetic Rope
Synthetic rope can be used in wet or
muddy applications.
If the rope has a large number of bro-
ken fibers, or shiny sections or com-
pressed sections, replace rope.
NOTICE Never use synthetic rope
with roller fairlead. It was designed
to be used with hawse rope guide.
3) Rope Guide
Roller Fairlead
A steel rope winch is matched with a
roller fairlead.
18 ______________