FULTON K1051 User manual

MOUNTING INSTRUCTIONS
TECHNICAL SPECIFICATIONS
K1051/KX1051 Work Winch Owner’s Manual
Performance Products
FULTON
WARNING
!Read, understand and follow all instructions before installing and/or using product. NEVER allow anyone
unfamiliar with the operating instructions to use this product.
!Read, understand and follow all instructions provided by the manufacturer of the product(s) that this winch
will be installed on.
!Installation, use and maintenance of these Fulton winches must conform to the following instructions only.
!
!
!DO NOT use this winch as a human hoist. NEVER allow anyone to be positioned on, around or under the
load being lifted or moved.
!Never exceed the maximum rated capacities.
!Always inspect the cable and hook before each use to make sure that they are not damaged. If the cable or
hook breaks, the cable will whip violently and can inflict serious injury and/or property damage.
!Never use worn, kinked, or frayed cable. Replace the cable immediately.
!Always maintain a minimum of three complete wraps of cable on the drum.
!The cable on the winch must be strong enough to support the load to be moved.
!A loud clicking sound from the ratchet must be heard when lifting the load. If a loud clicking sound is not
heard do not use and replace ratchet components immediately.
!Never release the crank handle unless the ratchet pawl is fully engaged and the load is supported.
!Never operate with slippery, wet or oily hands and always maintain a firm grip on the winch handle.
!Never leave a weight hanging from the winch while the winch is unattended, as another person may attempt
to operate the winch, thereby creating an unsafe condition.
!Failure to follow these warnings and instructions will result in property damage, serious bodily injury and/or
death.
Fulton cannot be held liable for improper installation, use, or maintenance of this product.
Do not get oil or grease on the friction disks. This could allow the load to slip or fall.
Obey crank rotation decal and operating instructions. Disregard could cause bodily harm or property damage
and/or death.
50 Indianhead Dr., P.O. Box 8 Mosinee, WI 54455-0008
800/604-9466 715/693-1700 Fax [phone]
www.fultonperformance.com
[email protected]
F1928 (D-7939) 3/02
FULTON
Performance Products, Inc.
READ, UNDERSTAND, AND SAVE THESE INSTRUCTIONS
OPERATING INSTRUCTIONS
Turning the handle counter-clockwise actuates the brake. The brake system is designed to hold the load
whenever the handle is released.
TO PULL CABLE IN OR RAISE LOAD
1) The cable must be securely fastened to the object being lifted and to the winch drum.
2) Always be sure that the cable and cable attachments are not damaged and are strong enough for the load.
Assure there is adequate safety factor, of at least three times the maximum load for all components used.
3) Referring to the "Cable In/Cable Out" decal on the winch, turn the handle clockwise to lift. The ratchet
MUST make a loud clicking sound.
TO LET CABLE OUT OR LOWER LOAD
1) Referring to the "Cable In/Cable Out" decal on the winch, turn the handle counter-clockwise to lower. No
clicking will be heard because the brake system is activated.
MAINTENANCE
Do not get oil or grease on the friction disks. This could allow the load to slip or fall.
1) Maintain a film of automotive type grease on all gear teeth and to the O.D. of drum bearing, item #17, at all
times.
2) Keep ratchet pawl pivot, bushings and pinion threads lubricated with automotive engine oil at all times.
3) Check brake friction disks for wear. If less than 1/16" thick, cracked, or broken, they must be replaced.
4) During each usage, check for proper ratchet operation. When cranking cable in, a loud clicking sound must
be heard from the ratchet. If a loud clicking sound is not heard, do not use and replace damaged components
immediately. When cranking cable out, there is no clicking and the ratchet pawl must be fully engaged into the
ratchet gear teeth.
5) Before each usage, inspect fasteners for proper tightness.
1) Assemble handle onto input shaft end.
Tighten the 1/2-13 locknut against handle.
Note: Do not remove or adjust the double
locknuts on long end of input shaft. They are
an important part of the braking system and
must be intact. See Fig.1
2) Mount the winch to a structure capable of
supporting at least 5 times the load the winch
will be pulling.
Note: When bolting the winch down, use three
grade 5, 3/8 diameter bolts, flat washers and
locknuts (not supplied).
Note: Always use outer most slots at the end
opposite the direction of line pull. Use large
flat washer if using center slot at opposite end.
CABLE ATTACHMENT TO DRUM
1) Feed the cable over the top of drum, through
drum side hole, and through cable clamp with
one inch extending past clamp.
2) With keeper nuts and lock washers outside the
drum side, tighten nuts snug until cable is
adequately clamped (approx. 20 - 30 lb-in).
3) Always be sure the cable is pulling straight off
the winch, not at an angle. This will prevent
the cable from rubbing against the sides of the
drum, which can damage the cable.
Warranty. Fulton Performance Products, Inc. ("We") warrants to the original consumer purchaser ("You") that the product will be free from defects
in material and workmanship for a period of three years under normal use and service, ordinary wear and tear excepted. If the product does not
comply with this warranty, We will replace the product without charge to You and within a reasonable time or, at Fulton's option, refund the purchase
price. This warranty is not transferable.
Limitations on the Warranty. The warranty does not cover the following: (a) normal wear and tear; (b) damage through abuse, neglect, misuse, or
as a result of any accident or in any other manner; (c) damage from misapplication, overloading, or improperly installed; (d) improper maintenance;
(e) a product altered in any manner by anyone other than us.
Obligations of Purchaser. To make a claim, contact us at 50 Indianhead Drive, Mosinee, WI, [phone], identify the product, and follow the
instructions that will be provided. Any returned product that is replaced or refunded becomes the property of Fulton. You will be responsible for
shipping costs to us. Please retain your purchase receipt to verify date of purchase. This must be produced to honor warranty claim.
Remedy Limits. Repair or replacement is the purchaser's sole remedy under this or any other warranty on the product, whether express or implied.
We shall not be liable for service or labor charges incurred in removing or replacing a product or any incidental or consequential damages of any
kind. We expressly disclaim any implied warranty of merchantability or fitness for particular purpose after the three-year warranty period. Some
states do not allow the exclusion of incidental or consequential damages or limitation of an implied warranty so the above exclusion and limitation
may not apply to you.
Legal Rights. This warranty gives you specific legal rights, and You also may have other rights which vary from state to state. ANY IMPLIED
WARRANTY OFMERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE ON ANYPRODUCT SHALL BE LIMITED TO
THREE YEARS FROM THE DATE OFRETAIL PURCHASE BYYOU. Some states do not allow limitations on how long an implied warranty
lasts, so the above limitation may not apply to You.
This warranty is governed by the laws of the United States of America and is void where prohibited.
LIMITED THREE YEAR WARRANTY
HANDLE
INPUT SHAFT
1/2-13 LOCKNUT
DOUBLE
LOCKNUTS
FIG. 1
FIG. 2
CABLE KEEPER
KEEP 3 WRAPS
AROUND DRUM
TECHNICAL SPECIFICATIONS
K1051/KX1051 1,000
(4.5)
500
(2.2) 4.1:1 11"29:1 2-1/4" 50' x 7/32" Cable
(Max. 6 layers)
1st LAYER
LBS. (kN)
CAPACITY RATING (*1)FULTON
MODEL
NUMBER
MAXIMUM
MECHANICAL
ADVANTAGE (*2)
HANDLE DRUMHUB
GEAR
FULL DRUM
LBS. (kN)
FULTON
MODEL
NUMBER
MAXIMUM
MECHANICAL
ADVANTAGE (*2)
HANDLE
LENGTH
DRUM
STORAGE (*3)
HUB
SIZE
GEAR
RATIO
*1 - Capacity Rating - Based on direct line pull on first layer of line on the drum. Capacity is reduced as layers of line builds up on the drum.
*2 - Maximum Mechanical Advantage - Based on first layer of recommended line on the drum. For maximum efficiency use only the amount of line
required.
*3 - Breaking strength of cable must be greater than 3,035 lbs (13,5 kN).

SERVICE PARTS AND ACCESSORIES
50 Indianhead Dr., P.O. Box 8 Mosinee, WI 54455-0008
800/604-9466 715/693-1700 Fax [phone]
www.fultonperformance.com
[email protected]
FULTON
Performance Products, Inc. F1928 (D-7939) 3/02
ITEM DESC RIPTION QTY. PART NO. REPAIR KIT
1HA NDLE A SSY - 1 1" 12461
2LOCK WA SHER - #1 0 2731 5621-01
3ROPE K EEPER CL A MP 15604 CA BL E KEEPER KIT
4NUT - #10-24, HEX 2806
5CARRIAGEBOLT - #10-24 x .69 LG 25606
6LOCKNUT - 5/16-18 136 6731S00
7CAPSCREW- 5/16-18 x 1.00 LG HEX GR 5 1116 RA TCHET KIT
8SPA CER - RA TCHET 16560 (2 KITS REQUIRED
9RA TCHET PAW L 16625 FORKX1051)
10 SPRING - RA TCHET 16876
11 LOCKNUT - 3/8-16 1907
12 LOCKNUT - 1/2-13 2952
13 DISC - BRA KE 12552
14 ASSY - RATCHET 12555
15 ASSY - PINIONGEAR 10434003
16 FRICTION DISC 10431003
17 SPA CER - DRUM, 3. 81 LG 16284
18 CAPSCREW - 3/8-16 x 4.50 LG HEX GR 2 16299
19 WELDMENT - DRUM 19186
20 FRAME - K1051 10415301
21 BUSHING - 1.25 IDx .50 LG 14592
22 BUSHING - .758 IDx .50 LG 15790
23 SHA FT - PINION 10469001
24 WA SHER - NY LON 1178
25 RETA INING RING - 3/ 4 157
26 LOCKNUT - 1/2-13, NYLON 10927021
27 COV ER - GEA R (* ONLY ON " KX" MODELS) 19560
HOW TO ORDER PARTS
Always replace broken, bent or worn parts before using this product. Use only
Replacement parts are available through Fulton Performance Products’
Customer Service Department, 715-693-1700. Please specify product model number, name of parts, and part
number. Atwo digit year code is stamped into the frame to aid in model identification.
Fulton Performance Products’
parts or parts of equal quality for repair.
112020
2121
2626
1212
1313
1616
1414
2424
1515
2323
1717
27*27*
2222
2525
1111
44
22
1818
1919
33
661010
8899
77
55