Comeup DV-9 User manual

Self-Recovery Winch
Model: DV-9
PN: 856329 12V DC
856355 24V DC
Introduction
XFeature
Line pull: 4,082 kg / 9,000 lb wire rope first layer
Wire rope: 8.3 mm × 30.5 m (21/64" × 100′) galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch to power the winch
XUnpacking
．Winch assembly……………………………………………………... 1 pc
．Control box……………………………………………..................... 1 pc
．Remote control………………………………………………………. 1 pc
．Wire rope with hook…………………………………………………. 1 pc
．Roller fairlead………………………………………………………… 1 pc
．1.8 m ( 6′) 2 gauge battery lead…………………………………… 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWinch and roller fairlead mountings
．It is very important that the winch will be mounted
on a flat and hard surface of mounting channel in
order to make sure the motor, drum and gearbox
housing are aligned correctly.
．
Roller fairlead does not mount to the winch directly.
．The wire rope shall be wound in an under-wound

orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．
Two (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
XNut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
Motor 12V 881294
1 Motor 24V 881295 1
2 Tie bar kit 880003 2
3 Motor support rack 880004 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 881101 1
7 Gearbox support rack 880008 1
8 Grounding lead 880009 1
9 Wire rope w/hook 880010 1
10 1st shaft 880011 1
11 3rd ring gear kit 880012 1
12 3rd stage carrier 880013 1
13 3rd bushing 880014 1
14 2nd stage carrier 880015 1
15 1st stage carrier 880016 1
16 1st & 2 nd ring gear 880017 1
17 1st pinion kit 880018 1
18 Clutch kit 881303 1
19 Gear box kit 880020 1
20 Cone brake disc kit 880021 1
21 Brake cover kit 880022 1
22 Roller fairlead 880023 1
23 Mounting hardware 880024 1
24 Remote control 880126 1
25 Handsaver strap 880026 1
Control box 12V 881164
26 Control box 24V 881165 1
Remote socket kit 12V 881373
26-1 Remote socket kit 24V 881374 1
Control pack 12V 881400
26-2 Control pack 24V 881401 1
27 Brake clutch base 881100 1

Winch Assembly