Bryan Boilers BE-210-W4T7 User manual

Form No. 3600
(Rev. 05/03)
Bryan Electric
BE Series
Steam & Water Boilers
98,000 to 1,277,000 BTUH
30 to 390 KW
Water Boiler
BE-210-W4T7
Steam Boiler
BE-90-Q4T3

Bryan electric hot water or steam boilers...
For commercial, institutional and industrial applications
Bryan BE Series Boiler Specifications
Input Nominal Output Steam Output* Approximate Total Load Amps Shipping
Model KW MBH BHP lbs/hr (kg/hr) 208V 240V 380V 480V 575V Wt. lbs (kg)
BE-30 30 98 3 104 (47) 84 73 47 37 31 800 (365)
BE-45 45 147 4.5 155 (70) 126 109 69 55 46 825 (375)
BE-60 60 196 6 207 (93) 168 146 92 73 61 850 (390)
BE-75 75 245 7.5 259 (117) 209 182 115 91 76 875 (400)
BE-90 90 294 9 311 (141) 251 218 138 109 91 1000 (455)
BE-105 105 343 10.5 362 (164) 293 254 161 127 107 1050 (480)
BE-120 120 393 12 414 (187) 334 290 184 146 122 1100 (500)
BE-135 135 441 13.5 466 (211) 376 326 206 164 137 1300 (590)
BE-150 150 491 15 518 (234) 418 362 229 182 152 1325 (600)
BE-165 165 539 16.5 569 (258) 460 398 252 200 167 1350 (615)
BE-180 180 589 18 621 (281) 501 435 275 218 182 1400 (635)
BE-195 195 637 19.5 673 (305) 543 471 298 236 197 1450 (660)
BE-210 210 687 `21 725 (328) 585 507 320 254 212 1950 (885)
BE-240 240 786 24 828 (375) 668 579 366 290 242 2000 (910)
BE-270 270 884 27 932 (422) 751 651 412 326 272 2450 (1115)
BE-300 300 982 30 1035 (469) 835 724 457 362 303 2500 (1135)
BE-330 330 1081 33 1139 (516) 918 796 503 398 333 2550 (1160)
BE-360 360 1179 36 1242 (563) 1001 868 549 435 363 2600 (1180)
BE-390 390 1277 39 1346 (610) 1085 940 594 471 393 2650 (1205)
NOTES: * Lbs. steam per hour from and at 212°F. ** Not intended for use as a principal heating source for living space of any individual residence.
Efficiency
Bryan Electric Boilers are nearly 95% efficient at all load
levels. Varying loads do not effect the efficiency since the
resistive type heating elements are immersed and de-
signed to heat the water directly. With a modulating step
control only the elements that are required to heat the
water to the desired temperature/pressure will be ener-
gized in order to encourage a balanced load during
operation.
Replaceable Hairpins
Each element hairpin is field replaceable with no welding,
soldering, or brazing required. Each hairpin, as standard
for all Bryan Electric Boilers, is Incoloy sheathed and
industrial size 0.430ⴖdiameter. Elements are designed for
75 watts/sq. inch for long life (optional 50 W/D available).
Elements are individually installed in a standard ANSI 150
lb. blind flange.
Steam Disengaging Area
Steam release area is near the middle of the horizontal
vessel for maximum steam disengaging area for dry steam
and stable water level.
Water Boiler Design
Vessel is designed for proper circulation around individual
elements to maximize heat transfer. High velocities, i.e.
heat pump applications, are handled with very little
pressure drop when using a horizontal tank for the
pressure vessel. Supply and return nozzle sizes can be
made larger to accommodate the flow requirements.
Bryan Series BE electric hot water** or steam boilers are
compact, completely packaged and wired units with
automatic controls featuring long life Incoloy sheathed
elements. Applications include hot water heating, steam
heating, process heating, and supplemental heat for heat
pump type equipment.
All Bryan Boilers are built in accordance with the
requirements of the ASME boiler and pressure vessel
code and are UL listed. Water boilers are 150 psig MAWP
and steam boilers either 15 psig or 150 psig. Higher
pressures are available.
Electric Element Bundle
Each element
replaceable with
hand tools. Incoloy
sheathed, 75
watts/sq in
Spacing disc for
support and
proper circulation
around individual
elements
Removable
threaded fittings
for ease of
individual element
replacement
150 lb ANSI flange

Water boiler trim and controls Steam boiler trim and controls
Drain
(2) High
limit controls
Pressure and
temperature
gauges
Operating
control
Control
circuit fuse
Control circuit
on-off switch
Control
circuit
transformer
Modulating step
controller (units
over 60 KW)
ASME
relief
valve
Probe type
low water
cutoff control
Control circuit
transformer
ASME relief
valve
(2) High
limit controls Blowdown
Low water
cutoff and
pump
control
Water level
gauge glass
Pressure gauge
Modulating step
controller (units
over 60 KW)
Control
circuit fuse
Control circuit
on-off switch
Standard Equipment Supplied:
HOT WATER DESIGN BOILERS:
Model “W” (150# ASME Design)
Thermometer and pressure gauge, Operating immer-
sion aquastat, 2 high limit aquastats, Low water
cutoff, Relief valve, Metal jacket with 2ⴖfiberglass, 75
W/D Incoloy sheathed elements with pressure
connector power lugs. Control panel with Key lock,
On/Off control switch, 120 volt control transformer
(fused), Magnetic contactors with 120 volt coil,
Individual circuit fusing, Step indicating lamps, First
on/first off progressive step controller (3 thru 40
steps), National Board Inspection and UL Label.
Model “WT”
Includes items in Model “W” design, plus Indirect heat
exchanger — Max. discharge, Heat exchanger relief
valve, Expansion tank, Boiler fill and drain valves and
Boiler drain cock. (See Form 4800)
Optional Equipment Available:
Power panel door electric interlock. Preheat
switch. Flow switch. Manual reset controls.
Manual blowdown valve. Automatic
blowdown with 24 hour time clock. Alarms.
Indicating lights. Larger connection for heat
pump applications.
Other Designs Available:
1) BH – Our upgrade to the BE Series
(Form 3200)
2) WT – Indirect Hot Water Supply Heaters
(Form 4800)
3) Energy Selector Boiler – Electric plus gas,
oil or gas/oil. A boiler with multiple energy
source choice (Form 3500)
Standard Equipment Supplied:
STEAM DESIGN BOILERS:
Model “S” (15# ASME Design)
Model “Q” (150# ASME Design)
Steam pressure gauge w/gauge clock, Operating
pressure control, 2 high limit pressure controls,
Combination low water cutoff and pump control,
Auxiliary low water cutoff, Relief valve, Water glass set,
Metal jacket with 2ⴖfiberglass, 75 W/D Incoloy
sheathed elements with pressure connector power
lugs. Control panel with: Key lock, On/off control
switch, 120 volt control transformer, Magnetic
contactors with 120 volt coil, Individual circuit fusing,
Step indicating lamps, First on/ first off progressive
step controller (3 thru 40 steps), National Board
Inspection and UL Label.
Standard Design Features
Elevated legs integral with structural
frame and extended rails for positive
support of both pressure vessel and
heavy duty power panel cabinet.
Each
branch
circuit is
fused
individually
Hinged
door for
access to
vessel,
ASME and
elements
16 gauge
jacketing all
around
structural
frame; zinc
coated, rust
resistant
primer,
enamel
finished
Heavy duty,
11 gauge
power
panel
cabinet
Single point
connection entrance
Louvered
panel
cover for
proper
cooling air
circulation
Operating
control

Bryan BE Series Steam & Hot Water Boilers
Specifications subject to change without notice. Consult factory to consult on other boiler options.
Form No. 3600-6 ©2003 Bryan Steam LLC Printed in USA
53-5082
Bryan Steam LLC —Since 1916
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.
Phone: [phone] • Internet: www.bryanboilers.com
Fax: [phone]
• E-mail: [email protected]
MODELS "W" WATER / "S" 15# STEAM Dimensions in (cm) MODEL "Q" 150# STEAM Dimensions in (cm)
Boiler Dimensions Power Panel Dimensions Inlet Outlet Boiler Dimensions Power Panel Dimensions Inlet Outlet
length width height 208-230/3/60 380,460-575 length width height 208-230/3/60 380,460-575
KW
ABCDEDEFGABCDEDEFG H
30 48 20 32 30 36 20 24 2 2 43 20 32 30 36 20 24 1 2 30
(122) (51) (81) (76) (91) (51) (61) (5) (5) (109) (51) (81) (76) (91) (51) (61) (3) (5) (77)
45 48 20 32 30 36 20 24 2 2 43 20 32 30 36 20 24 1 2 30
(122) (51) (81) (76) (91) (51) (61) (5) (5) (109) (51) (81) (76) (91) (51) (61) (3) (5) (77)
60 48 20 32 30 36 20 24 2 2 43 20 32 30 36 20 24 1 2 30
(122) (51) (81) (76) (91) (51) (61) (5) (5) (109) (51) (81) (76) (91) (51) (61) (3) (5) (77)
90 48 25 40 30 36 20 30 3 3 43 28 40 30 36 20 30 1 3 30
(122) (71) (102) (76) (91) (51) (73) (8) (8) (109) (71) (102) (76) (91) (51) (76) (3) (8) (77)
105 48 28 40 30 48 20 30 3 3 43 28 40 30 48 20 30 1 3 30
(122) (71) (102) (76) (122) (51) (76) (8) (8) (109) (71) (102) (76) (122) (51) (76) (3) (8) (77)
120 48 28 40 30 48 20 30 3 3 43 28 40 30 48 20 30 1 3 30
(122) (71) (102) (76) (122) (76) (91) (8) (8) (109) (71) (102) (76) (122) (76) (91) (3) (8) (77)
135 48 28 40 30 66 30 36 3 3 43 28 40 30 66 30 36 1 3 30
(122) (71) (102) (76) (168) (76) (91) (8) (8) (109) (71) (102) (76) (168) (76) (91) (3) (8) (77)
150 48 28 40 30 66 30 36 3 3 43 28 40 30 66 30 36 1 3 30
(122) (71) (102) (76) (168) (76) (91) (8) (8) (109) (71) (102) (76) (168) (76) (91) (3) (8) (77)
165 48 28 40 30 66 30 36 3 3 43 28 40 30 66 30 36 1 3 30
(122) (71) (102) (76) (168) (76) (91) (8) (8) (109) (71) (102) (76) (168) (76) (91) (3) (8) (77)
180 48 28 40 30 66 30 36 3 3 43 28 40 30 66 30 36 1 3 30
(122) (71) (102) (76) (168) (76) (91) (8) (8) (109) (71) (102) (76) (168) (76) (91) (3) (8) (77)
195 48 28 40 30 66 30 48 3 3 43 28 40 30 66 30 48 1 3 30
(122) (71) (102) (76) (168) (76) (122) (8) (8) (109) (71) (102) (76) (168) (76) (122) (3) (8) (77)
210 76 28 40 N/A N/A 30 48 3 3 76 28 40 N/A N/A 30 48 1 3 55
(193) (71) (102) (76) (122) (8) (8) (193) (71) (102) (76) (122) (3) (8) (140)
240 76 28 40 N/A N/A 30 48 3 3 76 28 40 N/A N/A 30 48 1 3 55
(193) (71) (102) (76) (122) (8) (8) (193) (71) (102) (76) (122) (3) (8) (140)
270 76 28 40 N/A N/A 30 66 3 3 76 28 40 N/A N/A 30 66 1 3 55
(193) (71) (102) (76) (168) (8) (8) (193) (71) (102) (76) (168) (3) (8) (140)
300 76 28 40 N/A N/A 30 66 3 3 76 28 40 N/A N/A 30 66 1 3 55
(193) (71) (102) (76) (168) (8) (8) (193) (71) (102) (76) (168) (3) (8) (140)
330 76 28 40 N/A N/A 30 66 3 3 76 28 40 N/A N/A 30 66 1 3 55
(193) (71) (102) (76) (168) (8) (8) (193) (71) (102) (76) (168) (3) (8) (140)
360 76 28 40 N/A N/A 30 66 3 3 76 28 40 N/A N/A 30 66 1 3 55
(193) (71) (102) (76) (168) (8) (8) (193) (71) (102) (76) (168) (3) (8) (140)
390 76 28 40 N/A N/A 30 66 3 3 76 28 40 N/A N/A 30 66 1 3 55
(193) (71) (102) (76) (168) (8) (8) (193) (71) (102) (76) (168) (3) (8) (140)
PLAN VIEW
LEFT END VIEW FRONT VIEW RIGHT END VIEW
Element
Removal
Clearance