Bryant 558J Series User manual

558J
SINGLE PACKAGE ROOFTOP
COOLING ONLY
SIZES 04 -- 07 with PURONR(R--410A) REFRIGERANT
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION 5...............................
Jobsite Survey 5................................
Step 1 -- Plan for Unit Location 5..................
Roof Mount 5...............................
Step 2 -- Plan for Sequence of Unit Installation 5......
Curb--Mount Installation 5.....................
Pad--Mount Installation 6......................
Frame--Mount Installation 6....................
Step 3 -- Inspect Unit 6...........................
Step 4 -- Provide Unit Support 6...................
Roof Curb Mount 6..........................
Slab Mount (Horizontal Units Only) 6...........
Alternate Unit Support
(In Lieu of Curb or Slab Mount) 6..............
Step 5 -- Field Fabricate Ductwork 8................
For Units with Accessory Electric Heaters 8......
Step 6 -- Rig and Place Unit 8.....................
Positioning on Curb 9........................
Step 7 -- Convert to Horizontal and Connect
Ductwork 9............................
Step 8 -- Install Outside Air Hood 10...............
Economizer and Two Position Damper Hood
Package Removal and Setup — Factory Option 10..
Economizer Hood and Two--Position Hood 10.....
Step 9 -- Install External Condensate Trap and Line 11...
Step 10 -- Make Electrical Connections 11...........
Field Power Supply 11........................
Units with Factory--Installed Disconnect 12.......
Units without Factory--Installed Disconnect 12....
All Units 12................................
Convenience Outlets 13.......................
Factory--Option Thru--Base Connections 14......
Units without Thru--Base Connections 14.........
Field Control Wiring 15.......................
Thermostat 15...............................
Unit without Thru--Base Connection Kit 15.......
Heat Anticipator Settings 15...................
Electric Heaters 15............................
Single Point Boxes & Supplementary Fuses 16....
Single Point Boxes without Fuses 16............
Low--Voltage Control Connections 17............
Perfect HumiditytControl Connections 17........
Perfect Humidity -- Space RH Controller 17.......
RTU Open Control System 19.....................
Supply Air Temperature (SAT) Sensor 22.........
Outdoor Air Temperature (OAT) Sensor 22.......
EconoMi$er2 23.............................
Field Connections 23..........................
Space Temperature (SPT) Sensors 23............
Indoor Air Quality (CO2)Sensor 24.............
Outdoor Air Quality Sensor 24.................
Smoke Detector/Fire Shutdown (FSD) 25.........
Space Relative Humidity Sensor or Humidistat 25...
Connecting Discrete Inputs 26..................
Communication Wiring -- Protocols 27............
General 27.................................
Local Access 28.............................
RTU Open Troubleshooting 28.................
Outdoor Air Enthalpy Control 29.................
Differential Enthalpy Control 29................
Return Air Enthalpy Sensor 30.................
Smoke Detectors 30...........................
System 30..................................
Controller 30...............................
Sensor Module 30...........................
Smoke Detector Locations 31....................
Supply Air 31...............................
Return Air without Economizer 31..............
Return Air with Economizer 31.................
Step 13 -- Adjust Factory--Installed Options 42........
Step 14 -- Install Accessories 42...................

2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical
shock or other conditions which may cause personal
injury or property damage. Consult a qualified installer,
service agency, or your distributor or branch for
information or assistance. The qualified installer or
agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and
have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions attached to
the unit. Consult local building codes and appropriate
national electrical codes (in USA, ANSI/NFPA 70,
National Electrical Code (NEC); in Canada, CSA C22.1)
for special requirements.
It is important to recognize safety information. This is the
safety--alert symbol . When you see this symbol on the
unit and in instructions or manuals, be alert to the
potential for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or
death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify
unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced
installation, reliability, or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
Before performing service or maintenance operations
on unit, turn off main power switch to unit and install
lock(s) and lockout tag(s). Ensure electrical service to
rooftop unit agrees with voltage and amperage listed
on the unit rating plate. Unit may have more than one
power switch.
!WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal
injury, death and/or equipment damage.
Puronr(R--410A) refrigerant systems operate at
higher pressures than standard R--22 systems. Do not
use R--22 service equipment or components on Puron
refrigerant equipment.
!WARNING
PERSONAL INJURY AND ENVIRONMENTAL
HAZARD
Failure to follow this warning could cause personal
injury or death.
Relieve pressure and recover all refrigerant before
system repair or final unit disposal.
Ware safety glasses and gloves when handling
refrigerants. Keep torches and other ignition sources
away from refrigerants and oils.
!WARNING
CUT HAZARD
Failure to follow this caution may result in personal
injury.
Sheet metal parts may have sharp edges or burrs. Use
care and wear appropriate protective clothing, safety
glasses and gloves when handling parts and servicing
air conditioning equipment.
CAUTION
!
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Horizontal Connections / Economizer
Vertical Connections / Economizer
C11351
Fig. 1 -- Dimensional Drawing
558J

4
C11352
Fig. 1 -- Unit Dimensional Drawing (cont.)
558J

5
INSTALLATION
Jobsite Survey
Complete the following checks before installation.
1. Consult local building codes and the NEC (National
Electrical Code) (ANSI/NFPA 70) for special installa-
tion requirements.
2. Determine unit location (from project plans) or select
unit location.
3. Check for possible overhead obstructions which may
interfere with unit lifting or rigging.
Step 1 — Plan for Unit Location
Select a location for the unit and its support system (curb
or other) that provides for minimum clearances required
for safety (including clearance to combustible surfaces),
unit performance and service access below, around and
above unit as specified in unit drawings. See Fig. 2.
18” (457)
42" (1067)
18" (457)
42" (1067)
1
Required bottom condensate drain connection.
Otherwise, 36” (914mm) for condensate connection.
1
C07459
Fig. 2 -- Service Clearance Dimensional Drawing
NOTE: Consider also the effect of adjacent units.
Unit may be installed directly on wood flooring or on
Class A, B, or C roof--covering material when roof curb is
used.
Do not install unit in an indoor location. Do not locate air
inlets near exhaust vents or other sources of contaminated
air.
Although unit is weatherproof, avoid locations that permit
water from higher level runoff and overhangs to fall onto
unit.
Select a unit mounting system that provides adequate
height to allow installation of condensate trap per
requirements.RefertoStep9—InstallExternal
Condensate Trap and Line – for required trap dimensions.
Roof Mount —
Check building codes for weight distribution
requirements. Unit operating weight is shown in Table 1.
Step 2 — Plan for Sequence of Unit Installation
The support method used for this unit will dictate different
sequences for the steps of unit installation. For example,
on curb--mounted units, some accessories must be
installed on the unit before the unit is placed on the curb.
Review the following for recommended sequences for
installation steps.
Curb--mounted Installation —
Install curb
Install field--fabricated ductwork inside curb
Install accessory thru--base service connection package
(affects curb and unit) (refer to accessory installation
instructions for details)
Prepare bottom condensate drain connection to suit
planned condensate line routing (refer to Step 9 for
details)
Rig and place unit
Install outdoor air hood
Install condensate line trap and piping
Make electrical connections
Install other accessories
Table 1 – Operating Weights
558J* UNITS LB (KG)
04 05 06 07
Base Unit 438 (199) 494 (224) 524 (238) 607 (275)
Economizer
Vertical 50 (23) 50 (23) 50 (23) 50 (23)
Horizontal 80 (36) 80 (36) 80 (36) 80 (36)
Perfect Humidity™ System 27 (10) 34 (13) 34 (13) 41 (15)
Cu Fins 25 (11) 43 (20) 56 (25) 73 (33)
Powered Outlet 32 (15) 32 (15) 32 (15) 32 (15)
Curb
14---in/356 mm 110 (50) 110 (50) 110 (50) 110 (50)
24---in/610 mm 145 (66) 145 (66) 145 (66) 145 (66)
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6
Pad--mounted Installation —
Prepare pad and unit supports
Check and tighten the bottom condensate drain
connection plug
Rig and place unit
Convert unit to side duct connection arrangement
Install field--fabricated ductwork at unit duct openings
Install outdoor air hood
Install condensate line trap and piping
Make electrical connections
Install other accessories
Frame--mounted installation —
Frame--mounted applications generally follow the
sequence for a curb installation. Adapt as required to
suit specific installation plan.
Step 3 — Inspect unit
Inspect unit for transportation damage. File any claim
with transportation agency.
Confirm before installation of unit that voltage, amperage
and circuit protection requirements listed on unit data
plate agree with power supply provided.
Step 4 — Provide Unit Support
Roof Curb Mount —
Accessory roof curb details and dimensions are shown in
Fig. 3. Assemble and install accessory roof curb in
accordance with instructions shipped with the curb.
Curb should be level. This is necessary for unit drain to
function properly. Unit leveling tolerances are shown in
Fig. 4. Refer to Accessory Roof Curb Installation
Instructions for additional information as required.
Install insulation, cant strips, roofing felt, and counter
flashing as shown. Ductwork must be attached to curb and
not to the unit. The accessory thru--the--base power and
gas connection package must be installed before the unit
is set on the roof curb.
If electric and control wiring is to be routed through the
basepan, attach the accessory thru--the--base service
connections to the basepan in accordance with the
accessory installation instructions.
NOTE: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasket supplied with
the roof curb as shown in Fig. 3. Improperly applied
gasket can also result in air leaks and poor unit
performance.
Slab Mount (Horizontal Units Only) —
Provide a level concrete slab that extends a minimum of 6
in. (150 mm) beyond unit cabinet. Install a gravel apron in
front of condenser coil air inlet to prevent grass and
foliage from obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb
if required.
Alternate Unit Support (In Lieu of Curb or Slab
Mount) —
A non--combustible sleeper rail can be used in the unit
curb support area. If sleeper rails cannot be used, support
the long sides of the unit with a minimum of 3 equally
spaced 4--in. x 4--in. (102 mm x 102 mm) pads on each
side.
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CONNECTOR
PKG. ACCY. BC
D ALT
DRAIN
HOLE
POWER CONTROL ACCESSORY
POWER
CRBTMPWR001A01 1’-9
11
/
16
”
[551]
1
3
/
4
”
[44.5]
1’-4”
[406]
CRBTMPWR003A01
3
/
4
” [19] NPT
1
1
/
4
” [31.7]
1
/
2
” [12.7]
NPT
1
/
2
” [12.7]
NPT
ROOFCURB
ACCESSORY A UNIT SIZE
CRRFCURB001A01 1’-2”
[356]
CRRFCURB002A01 2’-0”
[610]
558J*04-07
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges fo duct rest on curb).
6. Service clearance: 4 ft on each side.
7. Direction of airflow.
C11353
Fig. 3 -- Roof Curb Details
558J

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A-B
0.5” (13)
B-C
1.0” (25)
A-C
1.0” (25)
MAXIMUM ALLOWABLE
DIFFERENCE IN. (MM)
C06110
Fig. 4 -- Unit Leveling Tolerances
Step 5 — Field Fabricate Ductwork
Cabinet return-air static pressure (a negative condition)
shall not exceed 0.35 in. wg (87 Pa) with economizer or
0.45 in. wg (112 Pa) without economizer.
For vertical ducted applications, secure all ducts to roof curb
and building structure. Do not connect ductwork to unit.
Fabricate supply ductwork so that the cross sectional
dimensions are equal to or greater than the unit supply
duct opening dimensions for the first 18 in. (458 mm) of
duct length from the unit basepan.
Insulate and weatherproof all external ductwork, joints,
and roof openings with counter flashing and mastic in
accordance with applicable codes.
Ducts passing through unconditioned spaces must be
insulated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with
applicable fire codes.
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in damage
to roofing materials.
Membrane roofs can be cut by sharp sheet metal
edges. Be careful when placing any sheet metal parts
on such roof.
CAUTION
!
For Units with Accessory Electric Heaters —
All installations require a minimum clearance to
combustible surfaces of 1--in (25 mm) from duct for first
12--in (305 mm) away from unit.
Outlet grilles must not lie directly below unit discharge.
NOTE: A 90--degree elbow must be provided in the
ductwork to comply with UL (Underwriters Laboratories)
code for use with electric heat.
PERSONAL INJURY HAZARD
Failure to follow this warning could cause personal
injury.
For vertical supply and return units, tools or parts
could drop into ductwork and cause an injury. Install
a 90--degree turn in the return ductwork between the
unit and the conditioned space. If a 90--degree elbow
cannot be installed, then a grille of sufficient strength
and density should be installed to prevent objects
from falling into the conditioned space. Due to
electric heater, supply duct will require 90--degree
elbow.
!WARNING
Step 6 — Rig and Place Unit
Keep unit upright and do not drop. Spreader bars are not
required if top crating is left on unit. Rollers may be used
to move unit across a roof. Level by using unit frame as a
reference. See Table 1 and Fig. 5 for additional
information.
Lifting holes are provided in base rails as shown in Fig. 5.
Refer to rigging instructions on unit.
Before setting the unit onto the curb, recheck gasketing on
curb.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in
equipment damage.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck.
If using top crate as spreader bar, once unit is set,
carefully lower wooden crate off building roof top to
ground. Ensure that no people or obstructions are
below prior to lowering the crate.
CAUTION
!
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9
DETAIL "A"
PLACE ALL SEAL STRIP IN PLACE
BEFORE PLACING UNIT ON ROOF CURB.
DUCT END
SEE DETAIL "A"
"A"
(914-1371)
36"- 54"
"C"
"B"
SPREADER
BARS
REQUIRED
C11292
UNIT MAX WEIGHT DIMENSION
A B C
LB KG IN MM IN MM IN MM
558J*04 740 336 74.5 1890 38 965 33.5 850
558J*05 795 361 74.5 1890 38 965 33.5 850
558J*06 865 393 74.5 1890 38 965 33.5 850
558J*07 1040 473 74.5 1890 38 965 41.5 1055
NOTES:
1. SPREADER BARS REQUIRED — Top damage will occur if spreader bars are not used.
2. Dimensions in ( ) are in millimeters.
3. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around
the unit center of gravity. Use wooden top to prevent rigging straps from damaging unit.
Fig. 5 -- Rigging Details
PositioningonCurb—
Position unit on roof curb so that the following clearances
are maintained: 1/4 in. (6.4 mm) clearance between the
roof curb and the base rail inside the front and rear, 0.0 in.
clearance between the roof curb and the base rail inside on
the duct end of the unit. This will result in the distance
between the roof curb and the base rail inside on the
condenser end of the unit being approximately equal to
Fig. 3, section C--C.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in
equipment damage.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck.
CAUTION
!
After unit is in position, remove rigging skids and
shipping materials.
Step 7 — Convert to Horizontal and Connect
Ductwork (when required)
Unit is shipped in the vertical duct configuration. Unit
without factory--installed economizer or return air smoke
detector option may be field--converted to horizontal ducted
configuration. To convert to horizontal configuration,
remove screws from side duct opening covers and remove
covers. Using the same screws, install covers on vertical
duct openings with the insulation--side down. Seals around
duct openings must be tight. See Fig. 6.
C06108
Fig. 6 -- Horizontal Conversion Panels
Field--supplied flanges should be attached to horizontal
duct openings and all ductwork should be secured to the
flanges. Insulate and weatherproof all external ductwork,
joints, and roof or building openings with counter flashing
and mastic in accordance with applicable codes.
Do not cover or obscure visibility to the unit’s informative
data plate when insulating horizontal ductwork.
558J

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Step 8 — Install Outside Air Hood
Economizer and Two Position Damper Hood
Package Removal and Setup -- Factory Option
NOTE: Economizer and two position damper are not
available as factory installed options for single phase (--J
voltage code) models.
1. The hood is shipped in knock--down form and must be
field assembled. The indoor coil access panel is used as
the hood top while the hood sides, divider and filter are
packaged together, attached to a metal support tray us-
ing plastic stretch wrap, and shipped in the return air
compartment behind the indoor coil access panel. The
hood assembly’s metal tray is attached to the basepan
and also attached to the damper using two plastic tie--
wraps.
2. To gain access to the hood, remove the filter access
panel. (See Fig. 7.)
FILTER ACCESS PANEL
OUTDOOR-AIR OPENING AND
INDOOR COIL ACCESS PANEL
COMPRESSOR
ACCESS PANEL
C06023
Fig. 7 -- Typical Access Panel Locations
3. Locate the (2) screws holding the metal tray to the
basepan and remove. Locate and cut the (2) plastic
tie--wraps securing the assembly to the damper. (See
Fig. 8) Be careful to not damage any wiring or cut
tie--wraps securing any wiring.
Hood Parts
Plastic Tie Wrap
Qty (2)
Screws for Metal Tray
Qty (2)
C08639
Fig. 8 -- Economizer and Two--Position Damper
Hood Parts Location
4. Carefully lift the hood assembly (with metal tray)
through the filter access opening and assemble per the
steps outlined in Economizer Hood and Two–Position
Hood, below.
Economizer Hood and Two--Position Hood —
NOTE: If the power exhaust accessory is to be installed
on the unit, the hood shipped with the unit will not be
used and must be discarded. Save the aluminum filter for
use in the power exhaust hood assembly.
1. The indoor coil access panel will be used as the top of
the hood. Remove the screws along the sides and bot-
tom of the indoor coil access panel. See Fig. 9.
TOP
PANEL
INDOOR
COIL
ACCESS
PANEL
INDOOR
COIL
ACCESS
PANEL
CAULK
HERE
TOP
PANEL
C06025
Fig. 9 -- Indoor Coil Access Panel Relocation
2. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Use the screws
provided to attach the hood sides to the hood top. Use
screws provided to attach the hood sides to the unit. See
Fig. 10.
B
TOP
PANEL
INDOOR COIL
ACCESS PANEL
19 1/16”
SCREW
HOOD DIVIDER
LEFT
HOOD
SIDE
33 3/8”
(848mm)
(483mm)
C06026
Fig. 10 -- Economizer Hood Construction
3. Remove the shipping tape holding the economizer
barometric relief damper in place (economizer only).
4. Insert the hood divider between the hood sides. See
Fig. 10 and 11. Secure hood divider with 2 screws on
each hood side. The hood divider is also used as the
bottom filter rack for the aluminum filter.
558J