Seifert 46122001 User manual

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Table of Content 46122001
1. User manual 2 ..................................................................................................................................
2. Legal regulations 3 .........................................................................................................................
3. Safety instructions 4 ......................................................................................................................
4. Settings 5 .........................................................................................................................................
5. Functional principle 6 .....................................................................................................................
6. Technical data 6 ..............................................................................................................................
7. Performance graph 7 ......................................................................................................................
8. Mounting 8 .......................................................................................................................................
9. Mounting Principle 9 .......................................................................................................................
10. Cut Out Dimension 10 ...................................................................................................................
11. Dimension (H x W x D) 11 ............................................................................................................
12. Electrical Connection 12 ...............................................................................................................
13. Controller Layout Description 14 ................................................................................................
14. Wiring Diagram 15 ........................................................................................................................
15. Taking into Operation 17 .............................................................................................................
16. Trouble Shooting 17 .....................................................................................................................
17. Maintenance & Cleaning 17 .........................................................................................................
18. Transport & Storage 18 ................................................................................................................
19. Parts supplied / Spare parts / Accessories 19 ..........................................................................

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1. User manual
This instruction manual contains information and instructions to enable the user to work safely, correctly and
economically on the unit. Understanding and adhering to the manual can help one:
Avoid any dangers.
Reduce repair costs and stoppages.
Extend and improve the reliability and working life of the unit.
PLEASE ENSURE TO USE THE RIGHT VERSION OF THE INSTRUCTION MANUAL SUITABLE FOR YOUR
UNIT.
Intended use
󰾬The unit is to be used exclusively for the dissipation of heat from control cabinets and enclosures (stationary,
not moving) in order to protect temperature sensitive components in an industrial environment. To meet the
conditions of use, all the information and instructions in the instruction manual must be adhered to.
General danger
Indicates compulsory safety regulations which are not covered by a specific
pictogram such as one of the following.
High electric voltage
Indicates electric shock danger.
Important safety instruction
Indicates instructions for safe maintenance and operation of the unit.
Attention
Indicates possible burns from hot components.
Attention
Indicates possible damage to the unit.
Instruction
Indicates possible danger to the environment.

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2. Legal regulations
Liability
The information, data and instructions contained in this instruction manual are current at the time of going to
press. We reserve the right to make technical changes to the unit in the course of its development. Therefore,
no claims can be accepted for previously delivered units based on the information, diagrams or descriptions
contained in this manual. No liability can be accepted for damage and production caused by:
Disregarding the instruction manual
Operating error
Inappropriate work on or with the unit
The use of non-specified spare parts and accessories
Unauthorised modifications or changes to the unit by the user or his personnel
The supplier is only liable for errors and omissions as outlined in the guarantee conditions contained in the main
contractual agreement. Claims for damages on any grounds are excluded.

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3. Safety instructions
Upon delivery the unit is already meeting current technical standards and can therefore be safely taken into
operation. Only authorised personnel is allowed to work on the unit. Unauthorised personnel must be prohibited
from working on the unit. Operating personnel must inform their superiors immediately of any malfunction of
the unit.
Please note that before starting to work on or with the unit, a procedure must be carried out inside the cabinet
on which the unit is to be mounted.
Before commencing work inside the cabinet, the control cabinet manufacturer's instruction must be read with
regards to:
Safety instructions.
Instructions on taking the cabinet out of operation.
Instructions on the prevention of unauthorised cabinet reconnection.
The electric equipment meets the valid safety regulations. One can find dangerous voltages (above 50 V AC or
above 100 V DC)
Behind the control cabinet doors.
On the power supply in the unit housing.
The unit has to be operated according to the type plate and the wiring diagram, and must be protected
externally from overloading and electrical faults via suitable protective devices.
Danger through incorrect work on the unit
The unit can only be installed and maintained by technical competent and qualified
personnel, using only supplied material according to the supplied instructions.
󰾬
Danger from electrical voltage
Only specialised personnel are allowed to maintain and clean the unit. The personnel must
ensure that for the duration of the maintenance and cleaning, the unit is disconnected from
the electrical supply.
Attention
Damage to the unit through the use of inappropriate cleaning materials. Please do not use
aggressive cleaning material.
Instruction
Damage to the environment through unauthorised disposal. All spare parts and associated
material must be disposed according to the environmental laws.

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4. Settings
The cooling unit is intended to be used as a complementary accessory to larger industrial equipment. The unit
is used where heat needs to be dissipated from electrical control cabinets or similar enclosures in order to
protect heat sensitive components. It is not intended for household use. The unit has two completely separate
air circuits which ensure that the clean cabinet air does not come into contact with the ambient air which may
well be dirty or polluted. Control cabinet cooling units can dissipate large quantities of heat from sealed
enclosures such as electrical enclosures into the ambient air and at the same time reduce the cabinet internal
temperature to below that of the ambient air.
The unit can function without problems in extreme ambient conditions (e.g. dusty and oily air) with a standard
operating temperature ranging between +10°C and +55°C. Units can be ordered with an additional electrical
cabinet heater. For the cooling capacities and evironmental ratings please refer to the type plate data.
Controller
The unit is equipped with a temperature controller which regulates the function of the air-conditioning cycle. At
normal working conditions the display shows the temperature inside the enclosure. The cooling set point for the
interior of the enclosure (parameter St / St1) is pre-set at 35°C and can be adjusted between +20°C and
+50°C.
To change the cooling set point St/St1:
1. Press ‘Set’ till St/St1 appears on the display.
2. Press the Up/Down buttons to adjust the temperature setting.
3. Press ‘Set’ to save the new setting.
To change the heating set point St2 (Units with internal heater only):
1. Press ‘Set’ till St1 appears on the display and release the button.
2. Press again ‘Set’ till St2 appears on the display.
3. Press the Up/Down buttons to adjust the temperature.
4. Press set to save the new setting.
Important Note: when changing settings ensure that: (St2 + 5K) < St1
The unit also has a potential free high temperature alarm relay (normally closed configuration) that is pre-set to
switch when the enclosure temperature exceeds 55°C. If necessary the alarm relay configuration and the set
point can be changed via the controller’s parameters. Kindly contact your nearest service / sales partner for
further details on how to change these parameters.

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5. Functional principle
6. Technical data
Order Number 46122001
Cooling capacity L35L35 1.1 kW
Refrigerant / GWP R134a / 1430
Refrigerant charge 310 g / 10.9 oz
High / low Pressure 16 / 6 bar
232 / 88 psig
Operating Temperature Range 20°C - 55°C
Air flow volume (system / unimpeded) Ambient air circuit: - / 650 m³/h
Cabinet air circuit: - / 550 m³/h
Weight 31.7 kg
Voltage / Frequency 380-415 V 50 Hz 3~
400-460 V 60 Hz 3~
Current L35L35 1.7 A
Starting current 8.2 A
Nominal power L35L35 905 W
Fuse 3 x 3 A (T)
Short-circuit current rating 5 kA
Ingress Protection Umgebungskreislauf: IP 24
Schrankkreislauf: IP 54
Approvals CE, cURus

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7. Performance graph

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8. Mounting
The power supply rating on unit rating plate must comply with mains rating.
Always disconnect the power supply before opening the unit.
The heat load to be dissipated from enclosure should not exceed specific cooling output of the unit at any
condition. At cooling unit selection always cater for a safety margin of at least 15% extra cooling output in the
worst conditions.
Ensure that flows of air leaving and entering the cooling unit, internal and external, are not obstructed. It must
also be ensured in accordance with UL, that the air outlet is not blowing air directly at an equipment
operator. Should this be the case a barrier or duct shall be provided to redirect the airflow.
Cooling unit enclosure air suction hole must be installed in the highest possible point. When installing the unit
on a door ensure it can take the weight.
Before drilling the enclosure ensure the fixing elements and couplings will not interfere with the equipment
inside the enclosure itself. Disconnect power before starting any work inside the enclosure. Following this 1:1
Scale Drilling Template drill the holes and make the required cuts on the enclosure. This template may have
been affected by storage conditions, please check this template by verifying values of the largest dimensions
before drilling. Fit the sealing strip on the cooling unit on the side connected to the enclosure and follow the
installation diagram.
Note: In case of 19" rack mounted units please ignore the above mounting instructions.

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9. Mounting Principle
1 M6 bolts
2 M6 toothed washers
3 M6 Flat washers
4 Enclosure
5 Mounting gasket
6 Cooling unit

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10. Cut Out Dimension

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11. Dimension (H x W x D)

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12. Electrical Connection
High electric voltage present. Installation, maintenance, cleaning and
any other work must be carried out by qualified personnel only. The
personnel must ensure that for the duration of this work the unit and
the cabinet are disconnected from the electrical supply and protected
against unauthorised/accidental reconnection.
Note: As soon as preperations are finished, mounting procedures may proceed.
Connection to the main electrical supply
The mains connection is made via a connector / terminal block. To connect the unit to the mains proceed as
follows:
Take the control cabinet out of operation in the prescribed manner.
See the connection details on the circuit diagram.
Attention
Between contact T1 & T2 there is a 12V DC potential. These connections are to be connected to a door switch
only! If no door switch is used, these contacts are to be bridged and protected from unauthorized and/or
accidental external contact. Contacts P1, P2 & P3 are potential free and require an external power source if
wired to operate external components (indicator lamps, switches...). The load on these contacts is not to exceed
30V DC, 4 A or 120/250V AC, 4A. If wired to external components it must be ensured that the wiring and
connections are double insulated and safe against touch and protected from unauthorized and/or accidental
external contact.
Ensure that the correct polarity is maintained. The fans should have
clockwise rotation.
Fault warning connection
The fault warning is connected via terminals P1, P2 & P3 on the connection terminal block. The temp.
adjustment range is between 25°C (left-hand stop) and 55°C (right-hand stop). The alarm temp. is preset at
50°C.
To change the alarm setting:
Remove the outer cover.
Remove the fixing screws from the PCB cover and the earth wire from inside it.
Lift off the PCB cover
Using a screwdriver turn the alarm temp. potentiometer on the PC-board slightly to the right (higher) or
the left (lower)
please note that the setting for the alarm signal must be at least 5°C higher than the setting for the
cabinet's internal temperature
Close the unit as prescribed.
Check that the new setting meets requirments and if not repeat the above process.
Door contact switch connection
If required the unit can be switched on or off via a door contact switch (terminal T1&T2). When delivered the

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door contact terminals are bridged.
To connect the door contact switch:
Remove the bridge from terminals T1 & T2.
Connect the door contact switch to terminals T1 & T2.
The contact must be closed when the cabinet door is closed.

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13. Controller Layout Description
FDP_PP Full display port and programming port
TB Test button
AC Alarm control
TC Temp Control
ETS External temp sensor
AO Alarm output
PS Power supply input and power distribution to a/c
fans
FK Fans klixon
CC Compressor contactor
GC Ground connection
T Transformer
SDP Simple display port
DP Diagnose port

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14. Wiring Diagram
M1 Radial fan cold side
M2 Radial fan warm side
M3 Compressor motor
C1 Contactor block comp.
R1 Compressor current relay
TB Test button
B1 Ambient fan connector
ETS Ext. Temp Sensor
ALARM Alarm temperature potentiometer
TEMP. Control temperature potentiometer
X1 Surge protector
1 L1 Live
2 L2 Live
3 L3 Live
PE Earth
5 T1 Door contact (bridged with T2)
6 T2 Door contact (bridged with T1)
Normal (with power ON) Alarm (with power ON)
7 P1 Alarm contact
8 P2 Alarm contact
9 P3 Alarm contact
NSL See Serial Label for R1 current and mode settings
AS When no external sensor is attached the connection is to be bridged.
Temperature settings
Position Temp. °C Alarm °C
1 20 25
2 25 30
3 30 35
4 35 40
5 40 45
6 45 50
7 50 55

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15. Taking into Operation
Attention! The unit can be damaged by lack of lubricant. To ensure that the compressor is adequately
lubricated the oil, which has been displaced during transport, must be allowed to flow back into it. The unit must
therefore be allowed to stand for at least 30 min. before being connected to the mains and taken into
operation. The unit / system must be protected with a MCB Type D or K.
Upon connection the internal fan will start working. If the temperature inside the enclosure is higher than the
set value of the controller both the compressor and external air fan start working. Once the air inside the
enclosure reaches the set temperature the compressor and external fan will stop.
The hysteresis is 3K, the minimum ON-time is 4 minutes, the minimum OFF-time is 3 minutes, for units with a
cooling capacity of more than 1 kW is it usually 7 minutes.
The unit is pre-set at 35°C, which is suitable for most of the electronic devices.
16. Trouble Shooting
Failure Condition Cause Solution
Unit
doesn't
cool
Internal fan does not work Power not connected. Verify power supply
Internal fan works, external fan
and compressor don't work
Enclosure temperature is below
setting temperature (St1) Verify values of parameter "St1"
Door switch contact is open Verify door switch
Controller doesn't work Replace controller
Internal fan works, external fan
and compressor don't work.
Display shows alternating OFF
and temperature
The sequence of the phases
inside the power supply
connector is incorrect
Change phases inside power
supply connector
Unit
doesn't
cool
External and internal fan work,
compressor does not work
Compressor motor electrical
failure
Have compressor replaced
by qualified service technician
Capacitor for compressor failed Replace capacitor
Compressor works, external fan
doesn't work
External fan needs to be
replaced Replace external fan
Enclosure
temperature
too hot
Compressor and fans (external
and internal) work all the time Cooling unit undersized Enclosure needs a cooling unit with higher capacity
Compressor and external fan
work in alternating mode
(ON / OFF)
Thermal compressor protector
triggered Verify if ambient temperature is too high, clean condenser
Refrigerant leakage Contact dealer / service centre
Excessive
condensate
Enclosure door open Ambient air gets into the
enclosure
Ensure door is closed, add a door switch and connect
it to controller
Enclosure door closed
Enclosure IP protection class
is below IP54 Seal all openings of the enclosure
Damaged or misplaced sealing
strip
Repair sealing strip accordingly
17. Maintenance & Cleaning
Always switch power supply off before starting any maintenance on the unit.
The cooling unit is generally maintenance free and can be operated without filters in most environments. For
units with filters these should be checked, cleaned and if necessary replaced on a regular basis. In addition the
unit should have regular functional tests (approx. every 2,000 hours depending on the grade of ambient
pollution).
Disposal
The unit contains R134a refrigerant and small quantities of lubricating oil. Replacement, repairs and final
disposal must be done according to the regulations of each country for these substances.

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18. Transport & Storage
Malfunction due to transport damage
On delivery the carton box containing the unit must be examined for signs of transport damage. Any transport
damage to the carton box could indicate that the unit itself has been damaged in transit which in the worst case
could mean that the unit will not function.
The unit can only be stored in locations which meet the following conditions:
temperature range: - 40°C to + 70°C
Relative humidity (at 25°C): max. 95 %
Returning the unit
To avoid transport damage the unit should be returned in the original packing or in a packing case and must be
strapped to a pallet. If the unit cannot be returned in the original packing please ensure that:
A space of at least 30 mm. must be maintained at all points between the unit and the external packing.
The unit must be shipped in the same position as it was mounted.
󰾬The unit must be protected by shock resistant padding (hard foam corner pieces, strips or cardboard
corner pieces).

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19. Parts supplied / Spare parts / Accessories
1 KG-4612 Air Conditioner
1 Mounting Insulation
1 Electrical connection connector
1 Instruction manual
6 M6 Lock nut
6 A6.4 Washer
6 M6 Slotted set screw
1 m Drain pipe, Ø10mm internal
2 Lifting hooks M8
2 PVC Washers
Seifert Systems GmbH Seifert Systems Ltd. Seifert Systems AG Seifert Systems GmbH Seifert Systems Ltd. Seifert Systems Inc. Seifert Systems Pty Ltd.
Albert-Einstein-Str. 3 HF09/10 Wilerstrasse 16 Bärnthal 1 Rep. Office 75 Circuit Drive 105 Lewis Road
Hal-Far Industrial Estate North Kingstown Wantirna South
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