BSL Strautmann Mega-Vitesse CFS 3001 Quick guide

Translation of
the original Operating Instructions
Forage Trailer
Mega-Vitesse CFS 3001, 3401, 3801
Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
70500902
0
4.13
Printed in Germany
Please read and observe these
operating instructions before
commissioning!
Keep them for further use!

EC Declaration of Conformity
2
Mega-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
EC Declaration of Conformity
according to the EC machinery directive 2006/42/EC, Annex II A
Manufacturer:
B. Strautmann & Söhne GmbH u. Co.
KG
Bielefelder Straße 53
D
-49196 Bad Laer
Legal person established within the EC and authorized to compile the technical documentation:
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Straße 53
D
-49196 Bad Laer
Description and identification of machine:
Designation:
Forage Trailer
Function:
Cutting, charging, transport and distribution of green and dried-out forage
Model:
Mega-Vitesse CFS, Mega-Vitesse CFS DO
Type:
Mega-Vitesse CFS 3001, 3401, 3801
Mega
-Vitesse CFS 3001 DO, 3401 DO, 3801 Do
Serial number:
W09703000_0S38001 – W09709000_0S38999
Trade name:
Mega-Vitesse CFS, Mega-Vitesse CFS DO
We hereby explicitly declare that the machine complies with all relevant provisions of the
following E
C directives:
2006/42/EC:2006-05-17
EC machinery directive 2006/42/EC
2004/108/EC:2004-12-15
(Electromagnetic compatibility) Directive 2004/108/EC of the European
Parliament and the Council dated 15 December 2004 for approximation of
laws of the member s
tates on the electromagnetic compatibility and for
repeal of directive 89/336/EEC
Sources of the applied harmonized standards according to article 7 paragraph 2:
EN ISO 12100:2010
Safety of machinery - Basic concepts, general principles of design - Risk
assessment and risk reduction
EN ISO 13857:2008
Safety of machinery - Safety distances to prevent hazard areas from
being reached by upper
and lower limbs
EN ISO 4413:2010
Fluid power - General rules and safety requirements for hydraulic systems
and t
heir components
EN 953:1997+A1:2009
Safety of machinery - Guards - General requirements for the design and
construction of fixed and movable guards
EN 12965:2003+A2:2009
Tractors and machinery for agriculture and forestry - Propeller shafts and
their gua
rds - Safety
EN 690:1994+A1:2009
Agricultural machinery - Manure spreaders - Safety
EN ISO 4254-1:2009
Agricultural machinery - Safety - Part 1: General requirements
EN ISO 4254-1:2009
Agricultural machinery - Safety - Part 11: Pick-up balers
Bad Laer, 14.05.2013
R. Kleine Niesse
Chief Designer
Vehicle Technology
Dr. J. Marquering
Head of Development
Dipl.-Kfm. W. Strautmann
Managing Director

Identification data
Mega
-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
3
Identification data
Please enter the machine’s identification data here. They are
registered on the type plate.
Manufacturer:
B. Strautmann & Söhne GmbH u. Co. KG
Machine ID number:
(17-digit)
Type:
Year of manufacture:
Manufacturer’s address
B. Strautmann & Söhne GmbH u. Co. KG
Landmaschinenfabrik
Bielefelder Straße 53
D-49196
Phone:
Fax:
E-mail:
Bad Laer
+ 49 (0) 5424 802-0
+ 49 (0) 5424 802-64
[e-mail]
Spare parts order service
B. Strautmann & Söhne GmbH u. Co. KG
Landmaschinenfabrik
Bielefelder Straße 53
D-49196
Phone:
Fax:
E-mail:
Bad Laer
+ 49 (0) 5424 802-31
+ 49 (0) 5424 802-64
[e-mail]
Spare parts catalogue online: www.strautmann-elise.de
Please always refer to the machine ID number (17-digit) of your
machine when ordering spare parts.
Formal information about the operating instructions
Document number:
70500902
Date of compilation:
04.13

Copyright B. Strautmann & Söhne GmbH u Co. KG, 2010
All rights reserved.
Reproduction, even in excerpts, only allowed with the permission of
B. Strautmann & Söhne GmbH u. Co. KG.

Foreword
4
Mega-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
Foreword
Dear customer,
You have decided in favour of a quality product from the large
B. Strautmann & Söhne GmbH u. Co. KG product range. We thank
you for the confidence you have shown in us.
Upon receipt of the machine, please check for transport damage or
missing parts! Check the delivered machine for its completeness,
including the ordered optional extras, by means of the delivery note.
Only immediate complaints will give reason to compensation!
Please read and observe these operating instructions, in particular the
safety instructions, before commissioning. After carefully reading the
instructions, you will be able to fully benefit from the advantages of
your recently acquired machine.
Please make sure that all operators of the machine have read these
operating instructions before starting the machine.
In case of any inquiries or problems, please refer to these operating
instructions or call us.
Regular service and maintenance and timely replacement of worn-
out
or damaged parts will result in a longer service life of your machine.
User evaluation
Dear reader,
Our operating instructions are regularly updated. Your suggestions for
improvements will be a great help for drawing up more and more
user-friendly operating instructions. Please send your suggestions by
fax or e-mail to:
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Straße 53
D-49196
Phone:
Fax:
E-mail:
Bad Laer
+ 49 (0) 5424 802-0
+ 49 (0) 5424 802-64
[e-mail]

Contents
Mega
-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
5
1User information ............................................................................................... 14
1.1 Purpose of document ........................................................................................................... 14
1.2 Location details in the operating instructions ....................................................................... 14
1.3 Applied modes of specification ............................................................................................ 14
1.4 Applied terms ....................................................................................................................... 15
2Product description .......................................................................................... 15
2.1 Overview - Assemblies ........................................................................................................ 16
2.2 Safety and protective devices .............................................................................................. 18
2.3 Overview - Supply lines between tractor and machine ........................................................ 20
2.3.1 Marking of hydraulic supply lines ............................................................................ 20
2.4 Traffic-related equipment ..................................................................................................... 22
2.5 Correct use .......................................................................................................................... 23
2.6 Hazardous areas and dangerous spots ............................................................................... 24
2.7 Type plate and CE symbol ................................................................................................... 25
2.8 License plate ........................................................................................................................ 25
2.9 Technical data ...................................................................................................................... 26
2.9.1 Tyre pressure........................................................................................................... 27
2.10 Required tractor equipment ................................................................................................. 28
2.11 Noise specifications ............................................................................................................. 29
3Safety instructions ........................................................................................... 30
3.1 Safety-conscious working .................................................................................................... 30
3.2 Organisational measures ..................................................................................................... 31
3.2.1 User’s obligation ...................................................................................................... 31
3.2.2 Operator’s obligation ............................................................................................... 31
3.2.3 Qualification of staff ................................................................................................. 32
3.3 Product safety ...................................................................................................................... 33
3.3.1 Safety-conscious operation of machine .................................................................. 33
3.3.2 Safety and protective devices.................................................................................. 33
3.3.3 Structural alterations ................................................................................................ 33
3.3.4 Spare and wearing parts, auxiliary materials .......................................................... 34
3.3.5 Warranty and liability ............................................................................................... 34
3.4 Basic safety instructions ...................................................................................................... 35
3.4.1 General safety and accident prevention instructions .............................................. 35
3.4.2 Hydraulic system ..................................................................................................... 39
3.4.3 Electrical system ...................................................................................................... 40
3.4.4 P.T.O. shaft operation ............................................................................................. 40
3.4.5 Hitched machines .................................................................................................... 42
3.4.6 Brake system ........................................................................................................... 42
3.4.7 Axles ........................................................................................................................ 43
3.4.8 Tyres ........................................................................................................................ 44
3.4.9 Service and maintenance of machine ..................................................................... 45
3.5 Activity-related safety instructions and important information ............................................. 46
3.5.1 Activity-related safety instructions ........................................................................... 46
3.5.2 Important information ............................................................................................... 47
3.6 Warning and instruction signs .............................................................................................. 48
3.6.1 Warning signs .......................................................................................................... 48
3.6.2 Instruction signs ....................................................................................................... 54
3.6.3 Placing of warning and instruction signs ................................................................. 55
3.7 Risks in case of non-observance of safety instructions and warning signs ......................... 56
4Loading and unloading .................................................................................... 57
4.1 Loading and unloading by means of tractor......................................................................... 57
4.2 Loading and unloading by means of lifting equipment ........................................................ 57

Contents
6
Mega-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
5Design and function ......................................................................................... 58
5.1 Pick-up ................................................................................................................................ 58
5.1.1 Pick-up drive ........................................................................................................... 59
5.1.1.1 Mega-Vitesse CFS ................................................................................. 59
5.1.1.2 Mega-Vitesse CFS DO ........................................................................... 59
5.1.2 Silage additive pump (optional extra) ..................................................................... 60
5.1.3 Holding-down device with pulley ............................................................................. 61
5.2 Feeder rotor ......................................................................................................................... 61
5.3 Cutting unit .......................................................................................................................... 62
5.4 Transport floor ..................................................................................................................... 63
5.5 Automatic charging system / Loading frame ....................................................................... 64
5.5.1 Switch automatic charging system on / off (easy-to-use control) ........................... 64
5.5.2 Switch automatic charging system on / off (ISOBUS control) ................................ 65
5.6 Tailgate ................................................................................................................................ 67
5.6.1 Forage trailer without metering drums .................................................................... 67
5.6.2 Forage trailer with metering drums ......................................................................... 67
5.6.2.1 Crossover conveyor................................................................................ 67
5.7 Metering drums ................................................................................................................... 69
5.8 Access door and ladder ...................................................................................................... 70
5.9 Hydraulic system of machine .............................................................................................. 71
5.9.1 Electro-hydraulic control block ................................................................................ 72
5.9.1.1 Load-sensing hydraulic system with load-sensing control line .............. 73
5.9.2 Emergency manual operation in case of failure of electrical system ...................... 74
5.9.2.1 Functional diagram for emergency manual operation ............................ 75
5.9.3 Hydraulic hose pipes............................................................................................... 77
5.9.3.1 Connect hydraulic hose pipes ................................................................ 77
5.9.3.2 Disconnect hydraulic hose pipes ............................................................ 78
5.10 Chassis ................................................................................................................................ 79
5.10.1 Bogie tandem chassis ............................................................................................. 79
5.10.2 Hydro-pneumatic tandem chassis with hydraulic levelling device (only with ISOBUS
control) 79
5.10.2.1 Check travelling height of hydraulic levelling device .............................. 80
5.10.2.2 Adjust travelling height of hydraulic levelling device .............................. 81
5.10.3 Steering axle for follow-up steering ........................................................................ 82
5.10.3.1 Unlock steering axle ............................................................................... 82
5.10.3.2 Lock steering axle................................................................................... 83
5.10.4 Steering axle for electro-hydraulic forced steering (only for bottom linkage and
ISOBUS control) ..................................................................................................... 83
5.10.4.1 Couple forced steering axle .................................................................... 83
5.10.4.2 Lock forced steering axle ....................................................................... 84
5.11 Drawbar ............................................................................................................................... 86
5.11.1 Hydraulic folding drawbar ....................................................................................... 86
5.11.2 Couple drawbar ....................................................................................................... 87
5.11.2.1 Bolt-type coupling ................................................................................... 87
5.11.2.2 Ball-type coupling and shell .................................................................... 88
5.11.3 Uncouple drawbar ................................................................................................... 89
5.11.3.1 Bolt-type coupling ................................................................................... 89
5.11.3.2 Ball-type coupling and shell .................................................................... 89
5.11.4 Dual-line compressed-air brake system ................................................................. 90
5.11.4.1 Dual-line compressed-air brake system with mechanical automatic load-
sensitive brake pressure regulator ......................................................... 91
5.11.4.2 Dual-line compressed-air brake system with hydraulic ALB regulator ... 92
5.11.4.3 Braking axles .......................................................................................... 93
5.11.4.4 Connect brake and feed line .................................................................. 93
5.11.4.5 Disconnect brake and feed line .............................................................. 94
5.12 Drawbar suspension for folding drawbar (optional extra) ................................................... 95
5.13 Supporting leg ..................................................................................................................... 95
5.13.1 Lift supporting leg to transport position ................................................................... 95
5.13.2 Lower supporting leg to support position ................................................................ 96

Contents
Mega
-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
7
5.14 Propeller shaft ...................................................................................................................... 97
5.14.1 Couple propeller shaft ............................................................................................. 99
5.14.2 Uncouple propeller shaft ........................................................................................ 100
5.15 Brake system ..................................................................................................................... 101
5.15.1 Dual-line compressed-air brake system ................................................................ 101
5.15.1.1 Dual-line compressed-air brake system with mechanical automatic load-
sensitive brake pressure regulator ........................................................ 102
5.15.1.2 Dual-line compressed-air brake system with hydraulic ALB regulator . 103
5.15.1.3 Braking axles ......................................................................................... 104
5.15.1.4 Connect brake and feed line ................................................................. 104
5.15.1.5 Disconnect brake and feed line ............................................................. 105
5.15.2 Hydraulic service brake system ............................................................................. 105
5.15.2.1 Emergency brake valve ......................................................................... 106
5.15.2.2 Connect hydraulic service brake system .............................................. 108
5.15.2.3 Disconnect hydraulic service brake system .......................................... 108
5.15.3 Parking brake......................................................................................................... 109
5.16 Easy-to-use control / Terminal ........................................................................................... 110
5.16.1 Easy-to-use control - Functions ............................................................................. 112
5.16.1.1 Switch road travel mode on................................................................... 114
5.16.1.2 Switch operating mode on..................................................................... 114
5.16.1.3 Switch machine off ................................................................................ 115
5.16.1.4 Switch work lights on / off ...................................................................... 115
5.16.1.5 Switch automatic charging system on / off ............................................ 116
5.16.1.6 Switch transport floor on (level I) .......................................................... 117
5.16.1.7 Double feed rate of transport floor for complete emptying (transport floor
- level II)................................................................................................. 117
5.16.1.8 Reverse feed direction of transport floor for a short time ...................... 118
5.16.1.9 Change feed rate of transport floor ....................................................... 118
5.16.1.10 Open tailgate ......................................................................................... 119
5.16.1.11 Close tailgate ........................................................................................ 119
5.16.1.12 Lift folding drawbar ................................................................................ 120
5.16.1.13 Lower folding drawbar ........................................................................... 120
5.16.1.14 Retract cutting unit ................................................................................ 120
5.16.1.15 Extend cutting unit ................................................................................. 121
5.16.1.16 Unlock steering axle .............................................................................. 121
5.16.1.17 Lock steering axle ................................................................................. 121
5.16.1.18 Lift pick-up ............................................................................................. 121
5.16.1.19 Lower pick-up ........................................................................................ 122
5.17 ISOBUS control / Terminal................................................................................................. 123
5.17.1 Field-Operator 120 - Key symbols and their meaning ........................................... 126
5.17.1.1 Switch Field-Operator 120 on / off ........................................................ 126
5.17.1.2 Switch road travel mode on................................................................... 126
5.17.1.3 Switch road travel mode off................................................................... 127
5.17.1.4 Switch discharge mode "A I" on ............................................................ 128
5.17.1.5 Switch discharge mode "A II" on (forage trailer without metering drums)128
5.17.1.6 Switch discharge mode "A II" on (forage trailer with metering drums).. 129
5.17.1.7 Switch automatic charging system on and off....................................... 130
5.17.1.8 Reverse feed direction of transport floor for a short time ...................... 131
5.17.1.9 Double feed rate of transport floor for complete emptying (transport floor
level II) ................................................................................................... 131
5.17.1.10 Switch transport floor on ....................................................................... 132
5.17.1.11 Change feed rate of transport floor during discharge ........................... 133
5.17.1.12 Crossover conveyor ccw rotation/cw rotation on .................................. 133
5.17.1.13 Stop crossover conveyor ....................................................................... 133
5.17.1.14 Switch lighting in cargo space on / off ................................................... 135
5.17.1.15 Close tailgate ........................................................................................ 135
5.17.1.16 Open tailgate ......................................................................................... 136
5.17.1.17 Lift folding drawbar ................................................................................ 136
5.17.1.18 Lower folding drawbar ........................................................................... 137
5.17.1.19 Retract cutting unit ................................................................................ 137
5.17.1.20 Extend cutting unit ................................................................................. 138

Contents
8
Mega-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
5.17.1.21 Lock steering axle................................................................................. 138
5.17.1.22 Unlock steering axle ............................................................................. 139
5.17.1.23 Lift pick-up ............................................................................................ 140
5.17.1.24 Lower pick-up ....................................................................................... 140
5.17.2 Set machine parameters ....................................................................................... 141
5.17.2.1 Switch to "SET" menu .......................................................................... 141
5.17.2.2 Select forage trailer model ................................................................... 142
5.17.2.3 Pre-select filling degree of loaded material in cargo space.................. 143
5.17.2.4 Pre-select axle model for steering axle ................................................ 144
5.17.3 Calibration of automatic charging system ............................................................. 144
5.17.4 Service hours and transported loads counter ....................................................... 146
5.17.4.1 Reset daily service hours counter and daily transported loads counter147
5.17.5 Sensor and state overview ................................................................................... 147
5.17.5.1 Sensor connections .............................................................................. 148
5.18 SES system ....................................................................................................................... 149
5.18.1Displays on the steering computer ....................................................................... 150
5.18.2 Error diagnosis ...................................................................................................... 151
6Commissioning .............................................................................................. 152
6.1 Road traffic regulations ..................................................................................................... 153
6.2 Check tractor's compatibility.............................................................................................. 154
6.2.1 Calculate actual values ......................................................................................... 154
6.2.2 Preconditions for the operation of tractors with rigid drawbar trailers .................. 155
6.2.2.1 Combination options of coupling devices and drawgears .................... 155
6.2.2.2 Calculate actual DC value for combination to be coupled .................... 156
6.2.2.3 Calculate tractor's admissible towing capacity ..................................... 157
6.3 Secure tractor and machine against accidental starting and rolling ................................. 158
6.4 Enter cargo space ............................................................................................................. 159
6.5 Mount attachment sections, ropes and body tarpaulin ..................................................... 160
6.6 Mount terminal on the tractor ............................................................................................ 164
6.6.1 Mount easy-to-use terminal on the tractor ............................................................ 164
6.6.2 Mount ISOBUS terminal on the tractor ................................................................. 164
6.7 Adjust mounting height of folding drawbar (shop work) .................................................... 166
6.8 Mount shell to folding drawbar (shop work) ...................................................................... 167
6.9 Mount crossover conveyor ................................................................................................ 168
6.10 Remove crossover conveyor ............................................................................................. 170
6.11 Adjust length of propeller shaft to the tractor (shop work) ................................................ 173
6.12 Check machine for proper functioning .............................................................................. 174
6.13 Start-up after longer downtime .......................................................................................... 174
6.13.1 Bleed friction clutch of pick-up .............................................................................. 174
7Hitch and unhitch machine ........................................................................... 175
7.1 Hitch machine .................................................................................................................... 175
7.2 Unhitch machine................................................................................................................ 177
8Settings ........................................................................................................... 178
8.1 Pick-up .............................................................................................................................. 179
8.1.1 Operating height ................................................................................................... 179
8.1.1.1 Set additional roller feelers ................................................................... 180
8.1.2 Holding-down device with pulley ........................................................................... 181
8.2 Cutting length .................................................................................................................... 182
9Use of machine............................................................................................... 182
9.1 Charging ............................................................................................................................ 185
9.1.1 Charging with easy-to-use control ........................................................................ 187
9.1.2 Charging with ISOBUS control ............................................................................. 187
9.1.3 Eliminate clogging / blockages at the pick-up and the feeder rotor ...................... 188

Contents
Mega
-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
9
9.1.4 Clogging / Blockages at the pick-up and the feeder rotor cannot be eliminated from
the tractor seat ....................................................................................................... 188
9.1.5 Determine admissible loading capacity ................................................................. 189
9.2 Discharging ........................................................................................................................ 189
9.2.1 Discharging with easy-to-use control .................................................................... 190
9.2.1.1 Machine without metering drums .......................................................... 190
9.2.1.2 Machine with metering drums ............................................................... 191
9.2.2 Discharging with ISOBUS control .......................................................................... 192
9.2.2.1 Machine without metering drums .......................................................... 192
9.2.2.2 Machine with metering drums ............................................................... 193
10 Transport journeys ......................................................................................... 196
11 Service and maintenance of machine ........................................................... 198
11.1 Service and maintenance plan – Overview ....................................................................... 200
11.2 Cleaning of machine .......................................................................................................... 202
11.3 Lubrication of machine ....................................................................................................... 203
11.3.1 Lubrication plan ..................................................................................................... 203
11.3.2 Lubrication plan Mega-Vitesse CFS ...................................................................... 204
11.3.3 Lubrication plan Mega-Vitesse CFS DO ............................................................... 205
11.4 Preservation / Longer downtimes ...................................................................................... 206
11.5 Check / top up / change gear lubricant oil ......................................................................... 206
11.5.1 Quantities when filled and change intervals .......................................................... 207
11.5.2 Main gearbox ......................................................................................................... 207
11.5.3 Rotor gear .............................................................................................................. 207
11.5.4 Feed gearing.......................................................................................................... 208
11.5.5 Angular switchgear ................................................................................................ 208
11.5.6 Angular gear CFS .................................................................................................. 209
11.5.7 Metering unit, rear angular gear Mega-Vitesse CFS DO ...................................... 209
11.5.8 Check / top up oil level .......................................................................................... 210
11.5.9 Gear lubricant oil change ....................................................................................... 210
11.6 Pick-up ............................................................................................................................... 211
11.6.1 Check / Retighten tension of roller chain for pick-up drive .................................... 211
11.6.2Bleed friction clutch of pick-up ............................................................................... 212
11.7 CFS drum ........................................................................................................................... 214
11.7.1 Bleed friction and compensating clutch of CFS drum ........................................... 214
11.7.2 Remove / Mount friction and compensating clutch................................................ 215
11.7.3 Align the switch rods with respect to the switch levers of the angular switchgear
(only Mega-Vitesse CFS DO) ................................................................................ 215
11.8 Cutting unit ......................................................................................................................... 217
11.8.1 Clean cutting unit ................................................................................................... 217
11.8.1.1 Clean knife security system .................................................................. 218
11.8.2 Remove and install cutting knives ......................................................................... 220
11.8.2.1 Remove cutting knives .......................................................................... 220
11.8.2.2 Install cutting knives .............................................................................. 222
11.8.3 Grind cutting knives ............................................................................................... 223
11.8.4 Set distance between cutting knives and rotor ...................................................... 224
11.8.5 Check distance between strippers and rotor ......................................................... 226
11.8.6 Set sensor "Cutting unit retracted" ........................................................................ 227
11.9 Transport floor .................................................................................................................... 228
11.9.1 Shorten transport floor chain ................................................................................. 228
11.9.2 Lubricate chain tensioners and deflection points of transport floor chain ............. 229
11.9.2.1 Lubricate centralized lubrication points ................................................. 229
11.9.2.2 Lubricate decentralized lubrication points ............................................. 230
11.9.2.2.1 Lubricate chain tensioners and front deflection points of transport floor chain ..... 230
11.9.2.2.2 Lubricate rear deflection points of transport floor chain ........................................ 230
11.10 Metering drums .................................................................................................................. 231
11.10.1Lubricate roller chains of metering drums ............................................................. 231
11.10.2Check / Retighten tension of roller chains of metering drums ............................... 231
11.11 Hydraulic system ................................................................................................................ 233

Contents
10
Mega-Vitesse CFS 3001, 3401, 3801, Mega-Vitesse CFS 3001 DO, 3401 DO, 3801 DO
11.11.1Depressurize hydraulic system ............................................................................. 234
11.11.1.1 Depressurize folding drawbar with drawbar suspension ...................... 234
11.11.1.2 Depressurize forced steering axle ........................................................ 234
11.11.2Hydraulic hose pipes............................................................................................. 235
11.11.2.1 Marking and period of use of hydraulic hose pipes .............................. 235
11.11.2.2 Maintenance intervals .......................................................................... 235
11.11.2.3 Inspection criteria for hydraulic hose pipes .......................................... 236
11.11.2.4 Installation and removal of hydraulic hose pipes (shop work) ............. 237
11.11.3Replace hydraulic filter (shop work) ...................................................................... 238
11.12 Hydraulic levelling device .................................................................................................. 239
11.12.1Oil storage tank at the hydraulic cylinder of the hydraulic levelling device........... 239
11.12.1.1 Drain condensate and check / top up oil level ...................................... 239
11.13 Tyres ................................................................................................................................. 241
11.13.1Check tyres ........................................................................................................... 241
11.13.2Change tyres ......................................................................................................... 241
11.14 Brake system ..................................................................................................................... 243
11.14.1Check / Clean in-line filters of compressed-air brake system............................... 243
11.14.2Set compressed-air brake system ........................................................................ 244
11.14.3Set hydraulic brake system ................................................................................... 244
11.15 Maintenance instructions for standard chassis ................................................................. 245
11.16 Maintenance instructions for BPW hydraulic tandem chassis .......................................... 246
11.17 Tightening torques for metric screws ................................................................................ 248
12 Malfunctions ................................................................................................... 250
12.1 Malfunctions and remedy – Work...................................................................................... 250
12.2 Malfunctions and remedy – Hydraulic system .................................................................. 251
12.3 Malfunctions and remedy – Electrical system ................................................................... 252
13 Circuit diagrams ............................................................................................. 254
13.1 Hydraulic circuit diagram – Easy-to-use control / ISOBUS control ................................... 254
13.2 Electrical circuit diagrams Mega-Vitesse CFS /DO ........................................................... 256
13.2.1 Electrical circuit diagram - Easy-to-use control / ISOBUS control - Sensors ....... 256
13.2.2 Electrical circuit diagram – Easy-to-use control / ISOBUS control – Valves ........ 258
13.2.3 Electrical circuit diagram – Easy-to-use control / ISOBUS control – Control unit 260
13.2.4 Easy-to-use control / ISOBUS control – Overview, cable harness, valves .......... 262
13.3 Connection, lighting system .............................................................................................. 264
13.4 Connection, additional electrical loads .............................................................................. 264