BST Solutions Flamonitec KLC 11 User manual

Operating Manual (US)
UV Flame Detector KLC 11

Content
1 General aspects 4
1.1 Introduction 4
1.2 Warning notes 4
1.3 Copyright protection 5
1.4 Disposal information 5
1.5 Warranty 5
1.6 Obligation of the operating company 6
1.7 Liability disclaimer 6
1.8 Declaration of conformity 8
1.9 Address of the manufacturer 8
2 Safety 9
2.1 Intended use 9
2.2 Requirements on persons 9
2.3 Safety instructions 10
2.4 Safety devices 10
2.4.1 Fundamental aspects 10
2.4.2 Safety devices on the UV flame detector 10
2.5 Safety instructions in case of maintenance
and troubleshooting 11
2.5.1 Fundamental aspects 11
2.5.2 Electrical / electronic devices 11
2.5.3 Inspection in accordance with the Ordinance on
Industrial Safety and Health 12
2.5.4 Safety test 12
3 Technical data 13
3.1 General characteristic features 13
3.2 Electrical system, optical system, mechanical system 13
3.3 Weight 14
3.4 Dimensions 14
3.5 Block diagram KLC 11 14
4 Transport, installation and connection 15
4.1 Scope of delivery 15
4.2 Packaging 15
4.3 Shipping instructions 16
4.4 Dimensions 16
4.5 Installation 16
4.5.1 Mounting flange KLC 17
4.5.2 Adapter ADP 17
4.6 Connection 18
4.6.1 Electrical connection 18
4.6.2 Connector diagram 18
4.7 Storage 18

5 Description 19
5.1 Functional description KLC 11 19
5.2 Optionally function blocks for KLC 11 19
5.2.1 Relay module for flame detectors RMF 1 19
6 Operation of the UV flame detector 20
6.1 Test of the UV flame detector 20
6.2 Operating indicator LED 20
6.3 Diagnostic with UVT-Com 20
7 Maintenance and servicing 21
7.1 Cleaning 21
7.2 Maintenance interval 21
7.3 Safety-related check 21
7.4 Behavior in case of error 21
8 Troubleshooting 22
9 Order data 22
10 Accessories 23

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1 | General aspects
1.1 Introduction
This operating manual is a helpful guide for ensuring the successful and safe operation of the
UV flame detector KLC 11. It contains important information on how to operate the system
safely, correctly and efficiently. Observing the operating manual will help to prevent hazards,
reduce costs of repair and downtimes and increase the reliability and life of the device.
All illustrations and drawings in this operating manual are shown for illustration purposes
and do not contain details for design. The operating manual always has to be accessible at
the device. They have to be read and applied by each person who is required to work with/
on the device.
This work may involve, for example:
• operation
• troubleshooting during operation
• servicing
• maintenance (upkeep, inspection, repair) and/or
• transport
This should be confirmed by the operating company in writing.
1.2 Warning notes
The following warning notes are used in these operating instructions:
DANGER
!
This warning level indicates an imminent hazardous situation. If the hazardous situation is
not prevented, this will result in death or severe injury. Follow the instructions that accom-
pany this warning to prevent the risk of death and severe personal injury.
WARNING
!
This warning level indicates a potentially hazardous situation. If the hazardous situation is
not prevented, this may result in death or severe injury. Follow the instructions that accom-
pany this warning to prevent the potential risk of death and severe personal injury.
CAUTION
!
This warning level indicates a potentially hazardous situation. If the hazardous situation is
not prevented, this may result in slight or moderate injuries. Follow the instructions that ac-
company this warning to prevent the injury of persons.
This warning level indicates potential damage to property. If this situation is not prevented,
it may result in damage to property. Follow the instructions that accompany this warning to
prevent damage to property.
NOTICE
A notice indicates additional information that will make the handling of the device easier.
GENERAL ASPECTS

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1.3 Copyright protection
These operating instructions have to be treated as confidential. They may only be used by
autorized staff. Access by third parties may only be granted upon written agreement of BST
Solutions.
All documents are protected in accordance with the German copyright law. The disclosure
and reproduction of documentation, in whole or in part, as well as the exploitation and com-
munication of its content shall not be permitted unless expressly stated otherwise. Offen-
ders are liable for prosecution and the payment of damages. We reserve all rights to exercise
industrial property rights.
1.4 Disposal information
The flame detector is equipped with electrical and electronic components and
must be disposed separate from household waste. Follow the local and actual
regulations for waste disposal.
1.5 Warranty
Read these operating manual carefully and in full before operating the UV flame detector
KLC 11!
The manufacturer is not liable for damage or operating malfunctions that result from the
operating instructions not being observed.
The operating company has to supplement the operating instructions with operating inst-
ructions on the basis of national regulations on accident prevention and environmental pro-
tection, including information on supervision and notification requirements with respect to
special operating circumstances, i.e. regarding organization of work, working processes and
staff deployed.
The recognized technical rules for safe and professional working also have to be observed in
addition to the operating instructions and the regulations on accident prevention applicable
to the country and place of use.
The warranty shall become void, for example, in the event of:
• inappropriate use
• use of impermissible equipment
• incorrect connection
• prior works that are not part of the supplied product or service
• non-use of original spares and accessories
• conversion, if this has not been approved by BST Solutions
• non-performance of specified maintenance work
It is recommended that the operator of the device concludes a service contract with
BST Solutions or by BST Solutions authorized companies. This guarantees that the de-
vice is regularly checked by our service staff and ensures that any required wearing and
spare parts are available without long delivery periods.
NOTICE
GENERAL ASPECTS

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GENERAL ASPECTS
1.6 Obligation of the operating company
The UV flame detector KLC 11 may cause hazards if it is operated inappropriately or in an
improper condition.
The operating company is under the obligation to operate the device properly. The operating
company must secure hazardous areas that exist between BST devices and the customer‘s
own equipment.
The operating company must appoint and instruct responsible staff:
• Only deploy trained or instructed staff.
• Clearly set out the responsibilities of the staff with regard to operation, set-up, maintenan-
ce and repair.
• Regularly check that staff are safety conscious, aware of hazards, and are observing the
operating instructions.
• Before starting work, staff who are assigned to work with/on the device must have read and
understood the operating instructions, in particular the chapter on 'Safety', as well as the
relevant regulations.
• The operating instructions and relevant regulations must be stored in such a way that they
are accessible to operating and maintenance staff.
• Appoint who will have responsibility for device operation and ensure that this person has
the authority to overrule any unsafe instructions of third parties.
1.7 Liability disclaimer
All technical information, data and guidance on device operation that are contained within
this operating manual are, to the best of our knowledge, correct at the time of printing, taking
into account our present understanding and experience.
We reserve the right to make technical changes with respect to the further development of
the UV flame detector outlined in these operating instructions. No claims can be made based
on the specifications, illustrations and descriptions of this operating manual.
The UV tube is a consumable item, the service life of which is dependent on various
factors outside the control of BST Solutions. Therefore BST Solutions provides no war-
ranty on the life of UV tubes.
Generally valid legal and other binding regulations on accident prevention and environ-
mental protection must be observed and instructed, in addition to the operating inst-
ructions.
Warranty of this device does not cover damage in transit, lens glass breakage (UV tube)
or other damage caused by unqualified handling, incorrect adjustment or inadequate
maintenance.
NOTICE
NOTICE
NOTICE

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BST Solutions shall not be liable for damage or operating malfunctions that result from
operating errors, inappropriate repairs, or non-observance of the operating instructions. We
expressly state that only original spare parts and accessories approved by us shall be used.
This also applies to the components of other manufacturers that have been used.
The installation or use of non-approved spare and accessory parts and any unauthorized
retrofits and modifications are not permitted for safety reasons and exclude any liability by
BST Solutions for consequential damages.
BST Solutions is liable for possible errors or omissions with the exclusion of additional claims
entered into in the framework of the warranty obligations conceded to in the contract. Claims
for damages, on whatever legal basis they may be, shall be excluded.
Translations into foreign languages are done in good faith. We cannot accept any liability for
translation errors; this also applies where the translation has been done or has been com-
missioned by us. The original text alone shall be binding.
Descriptions and illustrations do not necessarily depict the delivered product or a possible
spare parts order. Drawings and graphics are not to scale.
GENERAL ASPECTS

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GENERAL ASPECTS
1.8 Address of the manufacturer
BST Solutions GmbH
Ruegenstr. 7 . 42579 Heiligenhaus . Germany
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

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SAFETY
2 | Safety
2.1 Intended use
The UV flame detector KLC 11 has been developed to meet the requirements of UL 372-2, CSA
C22.2 and EN 298. The internal increase of the UV tube voltage immediately after apply supply
voltage ensures the safety requirements for the examination of the UV tube to through-ig-
nition. A simple change from ionisation flame control to the KLC 11 is permissible therefore
also with control boxes without own UV tube input.
For safety reasons and technical regulations, a restart controlled by the system of at least
once per 24 h operating hours must be guaranteed.
The manufacturer/supplier shall not be liable for damage resulting from use for non-intended
purposes. The user/operating company alone shall bear the risk.
2.2 Requirements on persons
Do not allow any persons who are being apprenticed, educated, instructed or on a general
training program to work on the device without the constant supervision of an experienced
person. Persons who are under the influence of drugs, alcohol or medication that affects re-
activity shall not be permitted to carry out work on the device.
Connection, set-up, maintenance and repair work may only be done by qualified specialist
staff. This device may cause hazards if it is operated inappropriately by untrained staff or if
it is not used for its intended purpose. Generally valid legal and other binding regulations on
accident prevention and environmental protection in addition to basic health and safety re-
quirements have to be observed. The operating company has to instruct its staff accordingly.
Danger when improperly used!
The device may cause hazards if it is not used as intended and / or for any other purposes.
The device has to be used only for the purposes for which it is intended.
The procedures described in the operating manual have to be observed.
DANGER
!
Work on/with the device may only be performed by persons authorized to do so based
on their training and qualification. Furthermore, such persons have to have been com-
missioned by the operating company.
NOTICE
The UV flame detector KLC 11 has to be switched off for more than 5 seconds before
burner operation can be started again.

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2.3 Safety instructions
Before working at the UV flame detector switch off the power supply. Before first commis-
sioning or replacement of the device check external wiring!
The following instructions on accident prevention have to be observed when operating the
flame detector:
2.4 Safety devices
2.4.1 Fundamental aspects
Check safety equipment and locking devices on the device for safe operational condition.
Only operate the device if all safety devices are present and enabled. The operating company or
operator of the UV flame detector is responsible for the proper operation of the device.
2.4.2 Safety devices on the UV flame detector
The UV flame detector KLC 11 has been fitted with the following safety devices:
• Housing (protection against accidental contact)
Only operate the device if it is in a proper state!
• Do not remove or disable safety devices.
• Check for externally noticeable damage and defects prior to using the device! Imme-
diately notify the appropriate authority/person of any changes that occur (including
changes in operating performance). If necessary, stop and secure the device imme-
diately.
• Allow only autorized specialist staff to carry out set-up and/or maintenance work.
• Replace worn or defective parts.
• Use suitable maintenance tools only.
• After repair work, refit all safety devices and carry out electrical and mechanical checks.
• Check the operating manual for details of displays as well as switch-on and switch-
off procedures.
• Prior to switching on the device, make sure that no-one can be endangered by the
device.
• The operating manual always has to be kept close to the device and be readily at hand.
• Any non-compliance with the safety instructions outlined in this operating manual
may lead to damage to property, personal injury or even death.
The device has been fitted with warning and danger signs for the protection of operating
staff. These signs must be observed. Damaged or illegible signs must be replaced im-
mediately.
NOTICE
NOTICE
SAFETY