BTEK DuraShield User manual

Instruction
Manual
DuraShield
Check Weigh and Counting
Bench Scale
3/15/23
V2023.1

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Table of Contents
1. Safety First……………………………………………………………………….…………. 3
2. Introduction………………………………………………………………………….………. 4
3. Specifications………………………………………………………………………..….…… 5
4. DuraShield Bench Scale Assembly…………………………….…………………….….6-8
5. Indicator Installation………………………………………………………………..…….…..9
6. Control Functions…….………………………………………….…………………….…...10
7. Display Layout/Operation…………………….…………………………………….….11-12
8. Counting Mode…………….…………………………………………………………….....13
9. Check Weigh Mode………………………………………………………………….…14-15
10. Load Cell Replacement……………………………………….………………………….16
11. Exploded View……………………………………………………………………………. 17
12. Replacement Part Numbers……………………………………………………………...18
13. B-TEK Contact Information……………………………………………….………….…..19

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Safety First
Please call a B-TEK-authorized service provider for service or repairs.
•Ensure that the area used for this equipment is safe for this equipment.
•Allow only qualified personnel to work on electric/electronic components.
•Do not use this equipment for anything other than its intended use.
•Ensure equipment is plugged into stable power sources.
•Keep equipment away from high voltage, vibration, and high draft areas.
•Keep equipment cords and cables secured and protected.
•Perform periodic inspections to keep equipment in good working order.
•Never apply a load over the capacity of your scale.
•Keep the area around your scale free of debris.
SAFETY WARNING
Always unplug or remove power source from equipment before cleaning with water
unless it has been installed by professionals that determine otherwise.
After cleaning is done always ensure equipment is completely dry before returning to
or plugging into power source unless it has been installed by professionals that determine
otherwise.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Introduction
The information provided in this manual is a guide to installing the B-TEK, LLC. DuraShield
series single-point bench scale. This document is intended as a guide only, and the actual
installation should be performed by qualified personnel only.
All sales of goods are subject to the standard warranty and the standard terms and conditions
published by B-TEK, LLC.
Should you have any questions regarding the DuraShield series single-point bench scale,
contact your local B-TEK, LLC. scale representative.
oIncludes T104P, column, and bench scale factory calibrated.
oAvailable in 12” X 12” and 18” X 18” sizes.
oAvailable in 100lb/50kg capacities.
oStructure powder-coated carbon steel.
oB-TEK ASP-1 single-point aluminum load cell.
B-TEK DuraShield Check Weigh and Counting Scale 12x12 and 18x18.
Indicator

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Specifications
MODEL
DuraShield 12”x12”
DuraShield 18”x18”
Capacities
100lb/50kg
100lb/50kg
Readability
.02lb/.01kg
.02lb/.01kg
Max. Divisions
5000e
Weighing Units
lb, kg
Platter sizes
12” x 12”, 18” x 18”
Construction
Powder Coated Carbon Steel
Load Cell Operating
Temperature
14°F - 104°F / -10°C - + 40°C
Weight Base
15.5lbs.
44.5lbs.
Weight Indicator
T104P Check Weigh and Counting App
T104P Check Weigh and Counting App
DIMENSIONS
A
12.0 inches
18.0 inches
B
12.0 inches
18.0 inches
C
3.75 -4.25
4.0 –4.5 in.
C
A
B

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Assembly
Unpacking
Carefully remove the bench scale from its box, ensure that it is not damaged, and that
all the parts are included. This scale has been factory calibrated and only needs minor
assembly.
•T104P Indicator with Check Weigh and Counting
•Bench scale with load cell and spider assembly.
•Column and hardware kit, “wrench included”.
•Platter
Installing the Column
Assemble the bench scale and the column by inserting bolts into the threaded holes as
shown in the image below. Put washers on the bolts then using the supplied wrench
tighten the bolts until all bolts are tight.
Spacers
Bolts

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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After fastening the column to the base install all the bench scale and column leveling
feet as shown in the image below.
Place the bench scale on an environmentally sound level surface and adjust the feet on
the bench base only. (Do not adjust the column feet at this point) until the bullseye
level shows that it is level as shown in the image below. Once the scale is positioned
and level adjust the column feet until they sit firm to the surface (It is important to
make sure that the column feet are taking the pressure off the column only).
Finally, tighten all lock nuts.
Leveling Foot
Leveling Foot Lock Nut

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Bullseye Level Adjusting
Overload Stop
The overload stop is a set crew placed on the underside of the base and is designed so
that the load cell bottoms out when more weight is applied than the scale’s capacity. To
adjust this screw simply apply the weight that matches the capacity of the scale plus 5%
and adjust the screw in until it hits the cell. The overload stop is now set to stop at
anything over 105% of the scale’s capacity. Use blue Loctite when setting the screw.
Unlevel
Level
Overload Screw

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Indicator Installation
Mount the indicator on the column mounting bracket. Tighten the wing nuts to secure
the indicator to the column.
Plug the load cell cable connector into the back side of the indicator load cell connector.
The load cell connector and load cell cable have been factory terminated. The diagrams
below show the termination points for reference.
NOTE: Your scale has been factory calibrated, however, the scale should be
tested to confirm its accuracy after shipment.
After calibrating the scale, test it at the low end, middle and high end to ensure it is
working properly. Once the scale is confirmed working, the scale is now ready for use.
B-TEK BT-ASP-1 Load
Cell
+ Input
RED
- Input
BLACK
+ Sense
BLUE
- Sense
BROWN
+ Output
GREEN
- Output
WHITE
Shield
CLEAR

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Control Functions
Figure 1-5 T104P Control Panel Figure 1-6 T104S Control Panel
Notes:
•Short Press: press less than 1 second.
•Long Press: Press for more than 3 seconds.
Button
Primary Function
(Short Press)
On/Zero
If the terminal is off,
pressto power on;
Print
Sends the current value
totheRS232 port if the
Print
Setup
Function Initiates an
application mode.
Tare
Performs atare operation.
If the terminal is on,
press to set the zero
point.
Assignment Demand
menuis enabled.
Secondary
Function (Long
Press)
Off
If the terminal is on,
pressto power off.
Units Changes
the weighing unit.
Mode
Changes the
application mode.
Menu
Enters the user menu.
Shows a tarevaluein
application modes.
Menu Function
(Short Press)
Yes
Accepts the current
settingon the display
or selects a sub-
menu or menu item.
No
Advances to the next
menuormenu item.
Rejectsthe current
setting on the display
and advances to the
next available one.
Back
Moves backtothe
previous menu item.
Exit
Exits the user menu.
Aborts a calibrationin
progress.
Exits whendisplaying
totalization result or under
and overvalue in check
mode.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Display Layout
Figure 1-7 Display
Item
Description
Item
Description
1
NET symbol
7
Pound, Ounce, Pound: Ounce symbols
2
Center of Zero symbol
8
Kilogram, Gram symbols
3
Stable weight symbol
9
Pieces symbol
4
Negative symbol
10
The percent symbol, Ton symbol
5
Preset tare symbol
11
Battery symbol
6
Totalization symbol
Operation
Turning the Scale On/Off
To turn the scale on, short press the On/Zero Off button. The scale performs a display
test, momentarily displays the software version, the GEO value and then enters the last
active weighing mode.
Note: If the hardware lock switch is enabled, LFT ON will also be displayed briefly.
To turn the scale off, press and hold the On/Zero Off button until OFF is displayed.
Weighing Mode
Use this application to determine the weight of items in the selected unit of measure.
This mode is the default factory setting.
Enter the Mode and Start Weighing
To enter the weighing mode:
1. Press and hold the Mode button until WEIGH is displayed.
If needed, place an empty container on the pan and press the Tare button to tare.
Note: To check the tare weight:
a) Long press the Tare button until t.Wt is displayed.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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b) Release the Tare button and the tare weight will be displayed.
2. Add the item to the pan or the container. The display shows the weight of the item.
Application Settings
The application can be customized for user preferences. To enter application settings:
1. Long press the Menu button until you see. Release the button and wait for the display
to show.
2. Short press the No button several times until you see. Press the Yes button to enter
the application mode settings.
3. Short press the No button several times to navigate until you see the selection you
want.
4. Press the Yes button to select.
5. Repeat step 3 and 4 several times until you finish all settings.
6. Press the Exit button to exit.
The Weighing configurations are defined below (defaults in Bold).
Item
Available Settings
Comments
Weighing
On, Off
To enable or disable Weighing
Note: You cannot disable Weighing if you are in the mode currently.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Counting Mode
Use this application to count the number of pieces on the pan based on an
Average Piece Weight (APW).
Enter the Mode
1. Press and hold the Mode button until COUNT is displayed.
2. Release the Mode button.
a) If the skip function is turned off, the display shows CLr.PW.
If you need to clear the stored Average Piece Weight (APW) of the last time, press the
Yes button, and then continue to the next step.
If you need to recall the stored APW of the last time and continue to use it, press the No
button to start counting.
Note: If the display shows, remove the weight on the pan or press the Tare button to
tare.
b) If the skip function is turned on, the display moves to step 3 directly.
Note: Refer to section 3.6 Skip, you can find the setting of the skip function.
3. The display shows the sample size. To change it, short press the No button several
times until you see the value you want.
Note:
Available sample size selections are 5, 10, 20, 50 and 100 (The default is 10). When
Legal for Trade is turned on, sample size selection 5 will not be available.
4. Place the specified quantity of pieces on the pan and press the Yes button to capture
the current stable weight.
Note:
Make sure all pieces in the sample are the same. Different pieces and weights will result
in an inaccurate piece count.
During the capture process, the display shows
If the APW is between 0.1d and 1d, the display will show for 1.5 seconds. After that
the scale will start counting.
If the APW is less than 0.1d, the display will show for 1.5 seconds. After that it will go
back to step 3, showing the sample size. Please replace a heavier batch of samples
and press the Yes button to re-establish an APW value or change to a scale with
readability suitable for your samples.
Start Counting
1. Place parts on the pan and read the number. The number of pieces and the Pcs
icon are displayed.
2. Short press the Function button to temporarily display the APW. is displayed
for 1 second, and then the APW value is displayed for 1 second with the weighing
unit.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Application Settings
The application can be customized for user preferences. Please refer to the T104
indicator instruction manual Application Settings section in Weighing Mode for
details about how to enter application settings. The Counting Configurations are
defined below (defaults in Bold).
Check
Use this application to compare the weight of items to a target
weight range. The display color will change according to the
comparing result:
Red indicates over the target weight range
Green indicates within the target weight range.
Yellow indicates under the target weight range.
Set Check Limits
1. Press and hold the Mode button until is displayed.
2. Release the Mode button.
a) If the skip function is turned off, the display shows .If you want to use the stored
under and overvalue of the last time, press the No button, and the scale enters check
mode directly. If you want to set new over and undervalues, press the Yes button, and
continue to the next step.
b) If the skip function is turned on, the display enters the check mode directly.
Note: Refer to section 3.6 Skip, you can find the setting of the skip function.
1. The display shows . Press the Yes button to edit the undervalue.
is flashing on the display with the unit you set.
2. To set a new under value:
a) Short press the No button several times until the desired number appears.
Note:
Pressing the Back button can decrease the digit.
If you need to set a negative value, press the Back button when the first digit
is zero or press the
No button when the first digit is nine.
b) Short press the Yes button to accept the number and move to the next digit.
c) Repeat the process until all the digits are correct.
d) Press the Yes button to accept the value. Then the display will show .
Note: Please refer to the Button Navigation section for details of setting digits.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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1. Repeat step 3 to 5 to set the over value.
2. If the values you set are invalid, the display will show –NO-- and go back to
reset the Under and Overvalue.
3. If the values you set are valid, the scale will enter check mode.
Note: Short press of the Function button can display the over and undervalue.
Positive Check
Positive check is used to determine when the material added to the scale is within
the target weight range. In this case, the under and over-values must be positive
values. (The overvalue must be greater than the undervalue.)
To start, add material to the scale pan until the display turns green.
Negative Check
Negative check is used to determine when the material removed from the scale
is within the target weight range. In this case, the under and over values are
both negative values. The undervalue must be greater than the overvalue. (For
example, the undervalue is -10; the overvalue is -15).
To start, place a package or bin of material on the scale and
press the Tare button. Remove a portion of the package or
material until the display turns green.
To continue weighing multiple portions off the scale's pan, tare
the scale between each portion.
Zero Check
Zero check is used when comparing subsequent samples to an initial reference
sample. In this case, the undervalue must be zero or a negative value and the
overvalue must be zero or a positive one.
Place the reference sample on the scale and press the
Tare button. Remove the material from the scale pan until
the display turns green.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Load Cell Replacement
Install the load cell using supplied B-TEK ASP-1 load cell and shims. Torque the B-TEK
ASP-1 load cells to 76 in. lbs.
Spider assembly to
load cell mounting
bolts.
Bullseye bubble level
glued in this position.
using only Loctite 401
Spider assembly to
Platter leveling Feet.
Lower base load cell
mounting bolts.

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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1. Platter
5. B-TEK ASP-1 Load Cell
2. Spider Assembly
7. Base Leveling Foot Lock Nut
3. Spider Assy. Leveling Feet
6. Base Feet
4. Load Cell Spacer
8. Base Bare Bone
(No Hardware)

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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Replacement Parts
Parts List
No
B-TEK Part #
Parts Name
1
100-160857-1
12”x12” SS Replacement Platter
1
100-121246A-1
18”x18” SS Replacement Platter
2
100-160858-3
12”x12” SS Replacement Spider Assembly
2
100-121248B-1
18”x18” SS Replacement Spider Assembly
3
200-160264-1
Spider Assembly Leveling Feet
4
100-99246-1
B-TEK Load Cell Spacer Qty of 1
5
888-000005
B-TEK BT-ASP-1-30kg Replacement Load Cell
5
888-000006
B-TEK BT-ASP-1-50kg Replacement Load Cell
5
888-000007
B-TEK BT-ASP-1-75kg Replacement Load Cell
5
888-000008
B-TEK BT-ASP-1-100kg Replacement Load Cell
6
200-160264
Base Leveling Feet
7
200-160264-2
Base Leveling Feet Lock Nut
8
100-160856-1
12”x12” SS Base Assembly (Bare Bones)
8
100-160730C-1
18”x18” SS Base Assembly (Bare Bones)

B-TEK DuraShield Check Weigh and Counting Series Bench Scale Instruction Manual
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B-TEK Scales, LLC
1510 Metric Ave. S.W.
Canton, OH 44706
Tel: 330.471.8900
Fax: 330.471.8909
www.B-TEK.com
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