Buderus Logano plus GB312 User manual

Operating instructions
Gas-fired condensing boiler
Logano plus GB312
7 747 009 296 - 01/2007 EN
For the user
Please read carefully before
use

Contents
Gas-fired condensing boiler Logano plus GB312 - Technical specifications are subject to change without prior notice.2
1 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Please observe these instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.1 If you smell gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.2 Instructions for the boiler room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Components on the Logano plus GB312 boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Controls on the BC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Operating the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Switching on the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.1 Starting the heating system via the control panel and programming unit . . . . . . . . . . . . 7
3.2 Switching off the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Emergency measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Checking the operating pressure, topping up with heating water and bleeding the system . . . 8
3.4.1 When do you need to check the operating pressure? . . . . . . . . . . . . . . . . . . . . . . 8
3.4.2 Checking the operating pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.3 Topping up heating water and bleeding the system . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Why is regular maintenance important? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Recognising and rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating pressure
Use this fuel only:
__________________________________
Design operating pressure
(optimum value): ______________ bar
Maximum heating system oper-
ating pressure:
(standard = 3 bar) ______________ bar
stamp/date/signature

For your safety 1
Gas-fired condensing boiler Logano plus SB735 - Technical specifications are subject to change without prior notice. 3
1 For your safety
1.1 About this manual
These instructions contain important information for the
safe and correct operation of the boiler.
In the following, the Logano plus GB312 will generally be
referred to as "the boiler".
1.2 Correct use
The boiler may only be used for heating water for the
purposes of central heating or domestic hot water
(DHW), in homes or apartment buildings.
1.3 Key to symbols
The following symbols are used in these instructions:
ÎCross-references
Cross-references to a specific point in the document or
to other documents are marked with an arrow Î.
1.4 Please observe these instructions
You will learn how to use your heating system by
–arranging for your local heating contractor to instruct
you after installing the system and
–carefully reading these operating instructions.
Carry out tasks on the boiler only as described in these
operating instructions.
1.4.1 If you smell gas
WARNING!
RISK TO LIFE
Indicates a possible danger which can lead
to serious injuries or even death if appropri-
ate care is not taken.
CAUTION!
RISK OF INJURY/
SYSTEM DAMAGE
Indicates a potentially dangerous situation
which could lead to minor or moderately
serious injuries or to damage to property.
USER NOTE
User tips for optimum utilisation and set-
ting of the equipment, plus other useful in-
formation.
WARNING!
RISK TO LIFE
if personnel are not qualified.
zMake sure that installation, initial start-
up and maintenance are carried out
only by professional heating techni-
cians. Appropriate qualifications are
particularly necessary for work on elec-
trical and fuel-carrying parts.
WARNING!
RISK TO LIFE
through the explosion of flammable gases.
If you can smell gas, there is a risk of ex-
plosion.
zNo open flames. No smoking. Do not
use lighters.
zPrevent sparks.
Do not activate any electrical switches,
including telephones, plugs or electrical
bells.
zClose the main gas shut-off valve.
zOpen windows and doors.
zWarn all occupants, but do not use
doorbells.
zLeave the building.
zCall your local gas supplier and heating
contractor from outside the building.
zIf necessary, notify police or fire servic-
es.
zIf you hear gas escaping, evacuate the
affected area immediately.

For your safety
1
Gas-fired condensing boiler Logano plus SB735 - Technical specifications are subject to change without prior notice.4
1.4.2 Instructions for the boiler room
WARNING!
RISK TO LIFE
from poisoning.
In open-flue operation, insufficient ventila-
tion can lead to dangerous flue gas leaks.
zNever close or obstruct air duct or vent
apertures, or reduce their size.
zKeep the doors of the boiler room
closed.
zPrevent small animals from entering the
boiler room and in particular the air sup-
ply apertures, e.g. by means of an air
grille.
zThe boiler must not be operated until
the problem has been remedied.
WARNING!
RISK OF FIRE
due to flammable materials or liquids.
zEnsure that there are no flammable ma-
terials or liquids in the immediate vicini-
ty of the boiler.

Product description 2
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice. 5
2 Product description
2.1 Components on the Logano plus GB312 boiler
The boiler is a gas-fired condensing boiler with an alu-
minium heat exchanger.
The boiler consists of the following:
–Control panel
–Frame and casing
–Boiler block with lagging
–Gas burner
The control panel monitors and controls all electrical
components of the boiler.
The boiler block transfers the heat generated by the
burner to the heating water. The lagging reduces energy
loss.
Fig. 1 Logano plus GB312 boiler
1Control panel
2Gas burner
3Boiler front panel
4Siphon
5Boiler block with lagging
6Burner control unit
7Gas train
8Boiler casing
3
2
4
1
5
6
7
8
The design and operation of this product
conforms to European Directives and the
supplementary national requirements. Its
conformity is confirmed by the CE marking.
You can view the Declaration of Conformity
on the internet at www.buderus.de/konfo or
request a copy from your local Buderus of-
fice.

Product description
2
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice.6
2.2 Controls on the BC10
USER NOTE
zFor more information on operation, see
the Îdocumentation for the BC10
base controller.
Fig. 2 Controls on the BC10 base controller
Pos. 1: ON/OFF switch
Pos. 2: Rotary selector for DHW temperature
Pos. 3: "DHW heating" LED
Pos. 4: Status display screen
Pos. 5: Rotary selector for maximum boiler temperature
during heating mode
Pos. 6: "Heat demand" LED
Pos. 7: Base plate with a slot for a programming unit e.g.
RC30 (behind the cover)
Pos. 8: "Burner" LED (on/off)
Pos. 9: Diagnostic plug
Pos. 10: "Status display" button
Pos. 11: "Chimney sweep" button for flue gas test and
manual mode
Pos. 12: "Reset" button
4
7
2
1
5
8
12 1011
3 6
9

Operating the heating system 3
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice. 7
3 Operating the heating system
3.1 Switching on the heating system
Before switching on, ensure that:
–The operating pressure is high enough
–The fuel supply has been opened at the main shut-off
valve
–The heating system emergency stop switch is
switched on
3.1.1 Starting the heating system via the control
panel and programming unit
zSet both rotary selectors on the control panel to
"AUT" (automatic mode). The programming unit
takes control of the panel in this setting.
zSwitch on the ON/OFF switch (position "1"). The con-
trol panel checks the current status of the system,
and the burner may start up.
When the boiler detects heat demand, the start program
begins and the burner fires after about 30 seconds. Heat
demand arises when the central heating or DHW tem-
perature falls below the set value. The LED below the
corresponding rotary selector will light up.
zCheck the following settings on the programming unit
and adjust as required:
–Automatic operating mode
–Desired room temperature
–Desired DHW temperature
–Desired heating program
Fig. 3 Setting the control panel
Fig. 4 Switching on the heating system
Fig. 5 Programming unit (e.g. RC30, with flap open)
USER NOTE
zInformation on operation, e.g. setting
the temperatures, can be found in the
Îdocumentation for the programming
unit.

Operating the heating system
3
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice.8
3.2 Switching off the heating system
zSwitch off the ON/OFF switch on the control panel
(position "0"). This switches off the boiler and all its
components (such as the burner).
zClose the main fuel shut-off valve.
3.3 Emergency measures
In the event of an emergency, e.g. a fire, proceed as fol-
lows:
zClose the main fuel shut-off valve.
zIsolate the heating system from the power supply us-
ing the heating system emergency stop switch or the
relevant domestic fuse.
3.4 Checking the operating pressure, topping up with heating water and bleeding the
system
3.4.1 When do you need to check the operating
pressure?
Newly added heating water loses much of its volume in
the first few days because it releases gases. This caus-
es air pockets, and the heating system will start to rum-
ble.
zWith new heating systems, check the operating pres-
sure daily at first, topping up heating water and
bleeding the radiators if needed.
zLater, check the operating pressure monthly, topping
up heating water and bleeding the radiators if need-
ed.
CAUTION!
SYSTEM DAMAGE
from freezing.
When the heating system is switched off, it
can freeze up in cold weather.
zLeave the heating system permanently
switched on as much as possible.
zProtect your heating system from freez-
ing by draining the pipework for central
heating and DHW at the lowest possi-
ble point.

Operating the heating system 3
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice. 9
3.4.2 Checking the operating pressure
Your heating contractor has set the red needle of the
pressure gauge to the required operating pressure (at
least 1 bar).
You can check the design operating pressure for this
heating system on Îpage 2.
zCheck whether the pressure gauge needle is within
the green field.
zIf the pressure gauge needle falls below the green
field, top up the heating water.
3.4.3 Topping up heating water and bleeding the
system
Ask your heating contractor to show you where the boil-
er fill & drain valve for topping up the heating water is lo-
cated on your heating system
zFill the heating system slowly via the filling valve (pre-
existing or fitted by customer). Watch the display
(pressure gauge) as you do so.
zOnce the desired operating pressure is reached, stop
the procedure.
zBleed the heating system via the bleed valves on the
radiators.
zTop up with water if the pressure drops as a result of
bleeding the system.
Fig. 6 Pressure gauge for sealed systems
1Red needle
2Pressure gauge needle
3Green field
3
1
2
CAUTION!
RISK TO HEALTH
from contamination of drinking water.
zAsk your heating contractor to show
you how to fill your heating system with
water.
zAlways observe the regulations and
standards applicable in your country
for the prevention of contamination of
drinking water (e.g. by water from
heating systems). In Europe, observe
standard EN1717.
CAUTION!
SYSTEM DAMAGE
through temperature stresses.
Temperature stresses can cause cracks if
you fill your heating system when it is hot.
The boiler will leak.
zOnly fill the heating system when it is
cold (the flow temperature should be
no more than 40 °C).

Operating the heating system
3
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice.10
The right fuel
This heating system requires fuel of the correct type and
grade to ensure its proper operation.
Consult your heating contractor if you want to switch
over your heating system to a different fuel or operate it
with a fuel with different technical specifications.
Boiler room
CAUTION!
SYSTEM DAMAGE
from frequent top-ups.
If you need to top up the heating water fre-
quently, the heating system might be dam-
aged by corrosion or scaling, depending
on the water quality.
zAsk your heating contractor if you can
add your local water without treating it,
or whether it may need to be treated
first.
zNotify your heating contractor if you of-
ten need to top up with additional water.
CAUTION!
SYSTEM DAMAGE
from the wrong fuel.
zUse only the fuel specified Îpage 2.
CAUTION!
BOILER DAMAGE
from contaminated combustion air.
zNever use chlorinated cleaning agents
or halogenated hydrocarbons (such as
those contained in spray cans, solvents
or cleaning agents, paints and adhe-
sives).
zPrevent heavy accumulations of dust.
CAUTION!
SYSTEM DAMAGE
from water.
zIn case of an acute risk of flooding, dis-
connect the boiler from its power sup-
ply and shut off the fuel supply before
water enters the boiler room
(Îsection 3.2, page 8).
zIf water has entered your heating sys-
tem, have it checked by a professional
technician before starting it up again.
zAny valves, controllers and regulating
equipment that have come into contact
with water must be replaced by a pro-
fessional technician.

Operating the heating system 3
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice. 11
3.5 Why is regular maintenance important?
Heating systems require regular maintenance for the fol-
lowing reasons:
–To achieve a high level of efficiency and to operate
the system economically (low fuel consumption)
–To achieve a high level of operational reliability
–To maintain the cleanest possible combustion
CAUTION!
SYSTEM DAMAGE
from lack of cleaning and maintenance or
incorrect cleaning and maintenance.
zHave your heating system inspected,
cleaned and serviced once a year by
professional technicians.
zWe recommend you sign a contract
covering annual inspections with main-
tenance on an as-required basis.

Troubleshooting
4
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice.12
4 Troubleshooting
4.1 Recognising and rectifying faults
In case of a fault, the fault code will flash on the control
panel display. The programming unit shows faults as
plain text messages.
A fault exists if the display flashes and indicates some-
thing other than the current boiler water temperature or
an operating message.
Example: "6A" = the burner will not start
zPress and hold down the "Reset" button for about
5 seconds to clear the fault.
The display shows "rE" while the reset is implemented.
A reset is only possible when a fault message is flashing
on the display.
The fault is cleared when the display shows a normal op-
erating message again. Should the fault recur, repeat
the reset two or three times.
If the fault cannot be reset:
zNote down the fault message and notify your heating
technician.
For more information on possible faults, see the
Îdocumentation for the control panels.
Fig. 7 Clear the fault with the "Reset" button
CAUTION!
SYSTEM DAMAGE
from freezing.
When the heating system has been shut
down due to a fault, it can freeze up in cold
weather.
zImmediately rectify the fault and restart
the heating system.
zIf this is not possible, protect your heat-
ing system from freezing by draining
the pipework for central heating and
DHW at the lowest possible point.

Notes
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice. 13

Notes
Logano plus GB312 gas-fired condensing boiler – Technical specifications are subject to change without prior notice.
14

Notes
Logano plus GB312 gas-fired condensing boiler - Technical specifications are subject to change without prior notice. 15

Buderus
Cotswold Way, Warndon, Worcester WR4 9SW
Tel.: [phone]
Fax: [phone]
www.buderus-commercial.co.uk
BBT Thermotechnik GmbH
D-35573 Wetzlar
www.heiztechnik.buderus.de
[email protected]