Buell 57720-01Y User manual

General
This kit is designed to fit 2000 and later Buell Blast Model
Motorcycles.
Kit 57720-01Y consists of windshield with lower silver mask.
Kit 57775-01Y consists of windshield with lower black mask.
See Service Parts Illustration for kit contents.
NOTE
A Service Manual is available at your Harley-Davidson, Buell
Dealer.
Installation
1. See Figure 1. Remove four screws and plastic washers
securing (OE) original equipment headlamp visor.
Retain two screws and two washers for installation.
2. See Figure 2. Remove the two upper well nuts from
each of the mounting brackets but leave lower well nuts
in place.
3. See Figure 3. On right side of vehicle, remove the two
socket head cap screws securing the headlamp
mounting bracket to the fork tube. Discard screws.
4. See Figure 4 and Service Parts Illustration. Obtain the
right windshield support and two 1/4-20x1.25 inch
socket head cap screws (item 7) from kit. Use screws
and install the right side windshield support to the
headlamp mount. At this point, just snug screws.
Screws will be tightened after windshield alignment is
made.
5. Repeat Steps 3 and 4 for the left side of vehicle.
BUELL BLAST WINDSHIELD KIT
Kit Number 57720-01Y and 57775-01Y
-J02118 REV. 3-12-2001
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Figure 1.Headlamp Visor Hardware
Screws
and
Washers
Screws
and
Washers
Figure 2. Remove Upper Wellnuts
Socket Head
Cap Screws
Visor
I03433.tif
i03435.tif
i03434.tif
Upper Wellnuts Removed
Lower Wellnuts
Mounting
Bracket
Figure 3. Remove and Discard Socket Head Screws
Figure 4. Install Right Windshield Support
i03436.tif
Right
Windshield
Support
Socket
Head Cap
Screws
From Kit

6. See Figure 5. Using two screws and two washers saved
in Step 1, insert screws through plastic washers,
windshield and rubber washers (Item 8d) and into lower
wellnuts. At this point, just snug screws.
NOTE
Rubber washer (Item 8d) will be between the windshield and
the lower mounting bracket.
7. See Figure 6. Align the snap mounts on the windshield
with the ball-end portions of the windshield supports and
snap ball-ends to mounts.
8. Stand in front of the vehicle and check windshield for
proper alignment. Note space around headlamp. Adjust
the headlamp mounting brackets to the left or right to
improve alignment.
9. When properly aligned, tighten the left and right side
mounting bracket screws to 7-9 ft-lbs (10-12 Nm).
10. Tighten the lower windshield mounting screws (installed
in Step 6) securely.
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-J02118
Figure 5. Install Windshield Lower Mount Screws
Screws With Plastic Washers
Figure 6. Align and Install Windshield Supports to Snap
Mounts
Snap Mounts
i03437.tif
i03438.tif
Figure 7. Align Windshield
Windshield Evenly Spaced
i03437.tif

3 of 3
-J02118
57220-01Y and 57775-01Y
Item Description/Qty Part Number
1 Assembly, windshield Not sold
2 Replacement, windshield (silver) (Kit 57720-01Y) 57104-01Y
3 Replacement, windshield (black) (Kit 57775-01Y) 57103-01Y
4 Assembly, snap mount (2) 57033-01Y
5 Support , left windshield mounting 57059-01Y
6 Support, right windshield mounting 57058-01Y
7 Screw, mounting 1/4-20x1.25 inch (4) 3601
8 Kit, upper mount hardware 57056-01Y
Hardware Kit consists of:
a Screws (2)
b Washers, black (2)
c Washers, rubber (4)
d Washers, rubber (2)
Buell Blast Windshield Kit
Date 3/01
Part Nos. 57720-01Y, 57775-01Y Service Parts
i03438.tif i03440.tif
4
2, 3
56
7
8
b
a
c
1
i03439a d