Buffalo CF732 User manual

Model:
CF732
Buffalo Gas
BBQ
Instruction manual
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EN
Safety Instructions
• Read all instructions before use and retain for future reference.
• Follow all warning notices on the appliance.
• Never allow children to operate this appliance.
• For outdoor use only.
• Position on a flat, stable surface.
• Warning: Accessible parts are very hot. Take great care,
especially when children, elderly people, and animals
are present.
• Always use oven gloves when cooking or carrying out any
adjustments to the barbecue.
• Use purpose designed barbecue tools with long, heat resistant
handles.
• Do not cover the appliance before it completely cools down.
• Do not move the appliance after lit, during use or immediately
after use before it completely cools down.
• Do not leave the appliance unattended during use.
• Turn off the gas supply at the gas cylinder or regulator after
each use, or before carrying out any adjustments.
• Do not modify the appliance in any way.
• Any modification of the appliance, misuse, or failure to follow
the instructions may be dangerous and will invalidate your
warranty.
• Never use accessories which are not recommended by the
manufacturer. Only use original parts and accessories.
• Do not use this appliance in enclosed areas, or near flammable
materials (Petroleum based products, thinners or any other
solid object that carries a flammable warning label).
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• The appliance must not have any overhead obstruction, e.g.
trees, shrubs, lean-to roofs. Ensure a clearance of at least 1m
around the appliance for ample ventilation.
• Do not store or use gasoline or Methylated Fuels or any other
flammable vapours and liquids in the vicinity of this or any
other appliance.
• Never light a gas appliance with gasoline or combustible fluids!
• Do not store any other gas cylinder in the vicinity of this or
any other appliance.
• Keep a fire extinguisher (powder type) handy.
• Keep any electrical cords and fuel supply hose away from the
heat surfaces.
• Do not use to heat any sealed glass/container with food.
Pressure may build up and cause the container to burst,
possibly resulting in personal injury or damage to the
appliance.
• Do not attempt any unauthorized interference of the main
controls on this gas appliance, i.e. gas taps, injectors, valves,
etc.
• During use, do not attempt to disconnect any gas fitting part
on the gas appliance or the gas regulator/cylinder.
• Clean the appliance after use. For cleaning surfaces in contact
with food, please refer to the "Cleaning and Maintenance"
section of this manual.
• Do not obstruct any ventilation openings in the appliance
body.
• Do not enlarge burner ports or orifice/nozzle openings when
cleaning the burner or valves.
• It is recommended this gas appliance be serviced (at least
annually) by a professional. Do not service it yourself.
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Gas, regulator and hose
• For use with LPG bottled gas only. A suitable regulator must
be used for butane, propane or mixes.
• LPG gas cylinders should rest on a stable, flat surface.
• Do not place the gas bottle directly underneath the barbecue.
• LPG gas cylinders should never be stored or laid on their side,
in the horizontal position. A leak would be very serious and
liquid could enter the gas line with serious result.
• Ensure to use gas hoses with heatproof temperature of higher
than 80°C.
• The hose should hang freely with no bends, twisting, tension,
folds, or kinks that could obstruct free flow of gas. Always
inspect the hose for cuts, cracks, perishing, or excessive wear
before use.
• Apart from the connection point, no part of the hose should
touch any hot barbecue parts. If the hose shows any sign of
damage, replace it immediately with one suitable for use with
LPG gas which meets the national standards for the country of
use.
• Before use, ensure to check for gas leak ( Gas leak testing).
This is the only safe and sure way to detect any gas leaking
from joints and connections of the barbecue after assembly.
• Perform leak test annually, and whenever the gas cylinder is
disconnected or reconnected.
• Do not use an open flame for gas leak test at any time.
• In case of gas leak or gas odour:
- Stop using the appliance and turn off gas supply to it.
- Extinguish any open flame.
- Check for damages, poor connections, etc.
- If odour continues, contact your local dealer.
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Introduction
• Please take a few minutes to carefully read through this manual. Correct maintenance and operation
of this appliance will provide the best possible performance from your BUFFALO product.
• BUFFALO prides itself on quality and service, ensuring that at the time of unpacking the contents are
supplied fully functional and free of damage.
• Should you find any damage as a result of transit, please contact your BUFFALO dealer immediately.
Installation
Selecting a location
• This appliance is for outdoor use only and should be placed in a well-ventilated area.
• The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface,
including trees and fences and make sure that there are no heat sources nearby (cigarettes, open
flames, spark etc.). Keep away from any flammable materials!
Choosing the suitable gas cylinder and regulator
This barbecue can use either propane or butane or propane/butane mixed LPG (liquid petroleum gas)
bottled gas. Propane bottles, will supply gas all year round, even on cold winter days. Butane bottles will
supply sufficient gas in summer, but it may affect the performance of the barbecue and restrict the heat
output available from the burners, particularly once the gas temperature starts to fall below +10°C.
• You will need LPG gas bottle and proper regulators under the gas pressure to operate this gas
appliance.
• Choose the proper regulator according to the appliance category and gas pressure, for example, use
37mbar regulator with appliance category I3+ for propane gas.
Country of Destination Appliance Category Gas and Supply
Pressure
Injector Size Ø
Main burner Side burner
BE, CH, CY, CZ, ES,
FR, GB, GR, IE, IT, LT,
LU, LV, PT, SK, SI
I3+(28-30/37) X
Butane(G30)
28-30 mbar 0.86mm 0.76mm
Propane(G31)
37 mbar 0.86mm 0.76mm
Note: Marking on injector, for example, 0.86
indicates that the size of the injector is 0.86mm. 0359 0063
Warning! Ensure to have the proper regulator and cylinder in order for the
barbecue to operate safely and efficiently. Use of an incorrect or faulty regulator
is dangerous and will invalidate any warranty. Consult your local gas dealer for
the most suitable gas cylinders and regulators.
Connecting the gas hose to the appliance and the regulator
Caution!
• Before connection, ensure all the control switches of the appliance are at the
OFF position.
• Ensure the hose to be used is of 8-10mm diameter and no more than 1.5m long.
• Change the hose at least every 2 years or whenever it looks worn or
damaged.
• We suggest wearing gloves when assembling the hose.
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1. Plug the hose head to the connector (if you have
trouble to connect the hose, soak the hose head
into water for 5 minutes). Tighten the metal clip
on the hose with a screwdriver (Fig. 1).
1
Metal clip
Hose
Connector
Hose
2. Connect the hose from the appliance to the
regulator. Secure the connection with the metal
clip on the hose.
Note:
• The date on the gas hose (if supplied)
is the manufacturing date, not the
expiration date.
• When replacing with a new hose,
turn off the gas cylinder first. Then
disconnect the hose from the gas bottle
and gas hose inlet on the appliance.
• The height of the gas cylinder is below
80cm, and the width is within 35cm.
Net weight of gas cylinder should not
be more than 15kg.
• The regulator needs to meet the
standard of EN16129 with current
version and national regulation.
• The regulator hose needs to meet the
standard of EN16436-1, and the length is
less than 1.5 meters.
Connecting the regulator to the gas
cylinder
1. Position the gas cylinder at the left side of your
appliance, away from heat and obstructions.
2. Turn the orange cap on the gas cylinder so that
the arrow is pointing to the gap in the shroud.
3. Remove the orange safety cap by pulling the
lanyard out. Do not use any tools. Leave the
cap hanging.
4. Ensure the black sealing washer is fitted inside
the cylinder valve.
5. Mount the regulator on the gas cylinder valve
and tighten firmly (Fig. 2).
2
6. Now the appliance is done with all connections
and ready for use.
Gas leak testing
Always perform a leak test in a well-ventilated area.
1. Confirm all control knobs are at the OFF
position (Fig. 3).
3
2. Turn on the gas supply at the gas cylinder or
regulator. Turn on the appliance as instructed
( Operation).
3. Check for leaks by brushing a solution of ½
water and ½ soap over all the gas system
joints, including all valve connections, hose
connections, and regulator connections.
4. If bubbles form over any of the joints, there is
a leak.
- Turn off the gas supply at the gas cylinder
- Re-tighten all joints
- Repeat test
- If bubbles form again, stop using the
appliance and contact your local distributor for
assistance.
5. Wipe the mixed solution from all joints and
connections after leak test.
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Disconnecting a gas cylinder
• Except for twin-cylinder installations with a
changeover valve, turn off the gas tap if fitted
to the appliance. Wait until the burner and pilot
light have gone out. For installations with a
changeover valve, it is only necessary to switch
off the empty cylinder.
• Replace the orange safety cap onto the empty
cylinder.
Operation
Seasoning the cooking surfaces
before first use
• Make sure the cooking surfaces are clean.
• Apply some oil to the cooking grids.
• Turn on all the knobs to the high position .
• Wait 5 minutes, switch off and carefully wipe
any excess oil from the grids.
Preparation before cooking
• Wipe clean the cooking grids. Let dry
thoroughly.
• To prevent foods from sticking to the cooking
surface, apply a light coat of cooking/vegetable
oil before each barbecuing session.
• Do not face directly over the appliance when
lighting.
Note: When cooking for the first
time, cooking surfaces colour
may change slightly. This is
normal and does no indicate any
defect.
Lighting the appliance
Open the lid of the barbecue
before attempting to light the
burners.
1. Ensure all control switches of the appliance are
at OFF position.
2. Turn on gas supply at the regulator or at the
gas cylinder valve.
3. Do not light side burner when the lid is closed.
4. To ignite a burner, push down and hold while
turning the burner switch to high position
(middle position) (Fig. 4). A click sound will be
heard and ignition will take place.
4
5. Follow same steps to light the other burners.
Warning: If ignition does not
occur in 5 seconds, turn the
burner switch off and wait
5 minutes. Then repeat the
lighting procedures.
Manual ignition
Should automatic ignition fails,
1. Remove the cooking grids and flame tamers.
2. Turn the burner switch anticlockwise to high
position (middle position) (Fig. 4).
3. Light with BBQ lighter at the distance of 5mm
to the burner fire hole.
4. Replace the cooking grids and flame tamers,
ensuring to wear heat-resistant gloves.
• If the lighting still fails
after 2 attempts, turn the
burner switch to OFF. Wait 5
minutes for the unburnt gas
to evaporate. Afterwards,
re-light.
• For any difficulty with
lighting, please consult your
dealer.
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Start cooking
1. After ignition, pre-heat the appliance for 10-15 minutes with the high setting. This should be done
before each cooking session.
2. After pre-heating, turn the control switch to suit requirements.
3. Place your food on the cooking grids. (The burners heat up the flame tamers underneath the grids,
which in turn pass heat to the food. The natural food juices produced during cooking fall onto the
hot flame tamer and vapourize. The subsequent rising smoke bastes the food, as it travels upwards,
imparting that unique barbecued flavour.)
4. End of cooking session: Turn the control switches to high position and burn for 5 minutes. This
procedure will burn off cooking residue, thus making cleaning easier.
5. Turning off the gas appliance: After use, turn all the control switches to OFF position. Then
switch off the gas supply at the gas cylinder or regulator.
Energy saving tips:
• Turn the appliance off as soon as cooking is completed.
• Do not preheat longer than recommended.
• Do not use a higher setting than required.
Warning! Danger of scalding! Always protect your hands when handling parts
near the cooking surface.
Always open the lid slowly and carefully as heat and steam trapped inside may
cause severe burning.
Flare-up control
• Flare-ups occur when meat is barbecued, and its fat and juices fall upon the hot flame tamer. Smoke
of course helps give food its barbecued flavour, but it is best to avoid excessive flare-up to prevent
food from being burned.
• To control flare-ups, it is ABSOLUTELY ESSENTIAL to trim away excess fat from meat and poultry
before grilling. Use cooking sauces and marinades sparingly and try to avoid very cheap cuts of meat
or meat products as these tend to have a high fat and water content. The burners should always be
set to low settings during cooking.
• When flare-ups do occur, they can usually be extinguished by applying baking soda or salt directly
onto the flame tamer. Always protect your hands when handling parts near the cooking surfaces.
Danger of scalding!
Fat fires
• After each cooking session, empty and clean the oil cup of food debris. If the barbecue is to be used
for large gatherings, it will be necessary to turn off and cool the barbecue every 2 hours to remove
food debris from the oil cup and clean it out.
• Cleaning frequency may need to be increased if very fatty foods or cheap meat products are being
cooked. Failure to do this may result in a fat fire, and thus cause injury and seriously damage the
barbecue.
• In the event of a fat fire:
- Turn all control knobs to OFF position.
- Turn off the gas supply at the gas cylinder or regulator.
- Keep at a safe distance from the barbecue and wait until the fire has burnt out.
- Never douse a barbecue with water. If an extinguisher is used, it should be a powder type.
- Do not remove the oil cup.
- If the fire does not abate or even seems to worsen, contact your local Fire Brigade for assistance.
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Cleaning, care & maintenance
Warning!
• Regularly clean your barbecue between uses, especially after extended
periods of storage.
• Ensure the barbecue and its components are sufficiently cool before cleaning
and storage. Never douse the barbecue surfaces with water while still hot.
• To extend the life and maintain the condition of your barbecue, we strongly recommend that the unit
be covered when left outside for any length of time, especially during the winter months. Heavy-duty
barbecue covers and other accessories are available from your local stockist.
• Inspect the barbecue on a regular basis as damp or condensation can form which may result in
damage to the appliance. It may be necessary to dry the barbecue internally. It is possible for mould
to grow on any fat-gathering parts. This should be cleaned off with hot soapy water.
• A chrome cleaner may be used on chrome parts if required. To prevent rusting, wipe chrome
parts with cooking oil after rinsing and drying.
• Any rust that does not come into contact with the food should be treated with a rust inhibitor and
painted with barbecue paint or a heat resistant paint. Any rust on cooking surface should burn off or
be rubbed off.
Body
• Regularly remove excess grease or fat using a cloth dampened with hot soapy water. Dry thoroughly.
• Excess fat and food debris can be removed from inside the body using a soft plastic or wooden
scraper.
• Do not immerse the body or hose in water.
Burners
• Burning off any residue after cooking will keep the burners clean.
• Periodically check the burner to ensure it is free from insects and spiders which may clog the gas
system, deflecting gas flow.
• Ensure to clean pipes on burner very carefully and make sure that there are no obstructions. We
recommend the use of a pipe cleaner to clean the pipe area.
Cooking surfaces, oil cup, and oil tray
• After cooling down, remove any fat or food particles with a plastic or wooden scraper. Do not use a
steel scraper or wire brush.
• Clean with hot soapy water. Rinse well and dry thoroughly.
• Do not use scouring pads or powders as they can permanently damage the finish. Due to the weight
of the parts, we do not recommend cleaning in a dishwasher.
• Failure to keep clean, and excessive buildup can result in a fat fire. This can be hazardous and
severely damage the barbecue. This is not a fault in the barbecue and is therefore not covered by the
warranty.
Storage
• Store in a cool dry place with the lid closed in position. If storing the gas appliance outdoors, ensure
to check that all areas under the front panel are free from any obstructions (insects, for example).
This area must be kept free as this may affect the flow of combustion or ventilation air.
• If storing the gas appliance indoors, the gas cylinder must be disconnected and left outside. The gas
cylinder should always be stored outside, in a dry, well-ventilated area, away from any sources of
heat or ignition. Do not let children tamper with the cylinder.
• When using the barbecue after extended periods of storage, ensure to check for gas leaks and any
obstructions in the burner. Also follow the cleaning procedures to ensure the gas appliance is safe.
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Troubleshooting
Fault Probable Cause Solution
Gas leaking from
cracked/cut/burned
hose
Damaged hose Turn off gas at LPG bottle. If hose is cut or
cracked, replace hose. See LPG bottle lead test
and connection regulator to the LPG bottle
Gas leaking from
LPG bottle
Mechanical failure due to
resting or mishandling
Turn off LPG bottle valve
Gas leaking from
LPG bottle valve
Failure of bottle valve from
mishandling or mechanical
failure
Turn off LPG bottle valve. Return LPG bottle to gas
supplier
Gas leaking
between LPG bottle
and regulator
connection
Improper installation,
connection not tight, failure
of rubber seal
Turn off LPG bottle valve, remove regulator
from cylinder and visually inspect rubber seal
for damage. See LPG bottle test and connection
regulator to the LPG bottle
Fire coming through
control panel
Fire in burner tube section
of burner due to partial
blockage
Turn off control knobs and LPG bottle valve. After
fire is out and appliance is cold, remove burner
and inspect for spider nests or rust. See natural
hazard and cleaning the burner assembly pages.
Grease fire
or continuous
excessive flames
above cooking
surface
Too much grease buildup in
burner area
Turn off LPG Bottle. Allow flames to die down.
After cooling, clean food particles and excess
grease from inside firebox area, grease cup/pan/
tray, and other surfaces
Burner will not light
using igniter
Gas issues
Trying to light wrong burner Lighting the appliance
Burner not engaged with
control valve
Make sure valve are positioned inside of burner
tubes
Obstruction in burner Ensure burner tubes are not obstructed with
spider webs or other objects ( Cleaning, care
& maintenance)
No gas flow Make sure LPG bottle is not empty. If not empty,
see “Sudden drop in gas flow”
Vapour lock at coupling nut
to LPG bottle
Turn off knobs and disconnect coupling nut from
LPG bottle. Reconnect and retry
Coupling nut and LPG bottle
valve not fully connected.
Turn the coupling nut approximately one-half to
three-quarters
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Fault Probable Cause Solution
Burner will not light
using igniter
Electrical issues
Electrode cracked or broken;
“sparks at crack”
Replace electrode
Electrode tip not in proper
position
Tip of electrode should be pointing toward port
hole in burner. The distance should be 1/8” to
3/16”. Adjust if necessary
Wire and/or electrode
covered with cooking residue
Clean wire and or electrode with rubbing alcohol
and clean swab
Wires are loose or
disconnected
Reconnect wires or replace electrode/wire
assembly
Wires are short-circuited
(sparking) between igniter
and electrode
Replace igniter wire or igniter
Push button sticks at bottom
sparking between igniter and
electrode
Inspect wire insulation and proper connection.
Replace wires if insulation is broken
Sudden drop in gas
flow or low flame
Grease buildup Clean burners and inside of appliance / firebox
Excessive fat in meat Trim fat from meat before grilling
Excessive cooking
temperature
Set the control knob to a lower setting
Flames blow out High or gusting winds Move the appliance to prevent it from facing wind
directly or increase flame height
Low on LPG gas Refill LPG bottle
Excess flow valve tripped Sudden drop in gas flow
Persistent grease
fire
Grease trapped by food
buildup around burner system
Turn all knobs to OFF. Turn gas off at LPG bottle.
Let fire burn out. After appliance cools, remove
and clean all parts
Flashback… (fire in
burner tube(s)
Burner and burner tubes are
blocked
Turn all knobs to OFF. Clean burner and/or burner
tubes ( Cleaning, care & maintenance)
Flare-up Grease buildup Clean burners and inside of appliance/ firebox
Excessive fat in meat Trim fat from meat before grilling
Excessive cooking
temperature
Set the control knob to a lower setting
One burner does
not light from other
burner(s)
Grease buildup or food
particles at end of carryover
tube
Clean carry-over tube with wire brush
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EN
Technical specifications
Country of
Destination
Appliance
Category
Gas and
Supply
Pressure
Injector Size Ø Total Nominal
Heat Inputs
(Hs)
Main
burner
Side
burner
BE, CH, CY, CZ, ES,
FR, GB, GR, IE, IT, LT,
LU, LV, PT, SK, SI
I3+(28-30/37)
Butane(G30)
28-30 mbar 0.86mm 0.76mm 14.5 kW
1055 g/h
Propane(G31)
37 mbar 0.86mm 0.76mm 14.5 kW
1036 g/h
Specifications subject to change without prior notice.
Compliance
BUFFALO parts have undergone strict product testing
in order to comply with regulatory standards and
specifications set by international, independent, and
federal authorities.
BUFFALO products have been approved to carry the
following symbol:
0359 0063
All rights reserved. No part of these instructions may be produced or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written permission of BUFFALO.
Every effort is made to ensure all details are correct at the time of going to press, however, BUFFALO reserve the right to
change specifications without notice.
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Assembly instructions
Exploded view
1. Castor with brake (x 2)
2. Right front leg (x 1)
3. Right back leg (x 1)
4. Bottom panel (x 1)
5. Left front leg (x 1)
6. Left back leg (x 1)
7. Wheel Axle (x 1)
8. Wheel (x 2)
9. Left side panel (x 1)
10. Right side panel (x 1)
11. Back panel (x 1)
12. Beam (x 1)
13. Firebox fixed plate, left
(x 1)
14. Firebox fixed plate,
right (x 1)
15. Door handle (x 2)
16. Door (x 2)
17. Main unit (x 1)
18. Side table (x 1)
19. Side burner (x 1)
20. Handle (x 1)
21.
Side burner
components
22.
23.
24. Oil tray (x 1)
25. Oil cup support (x 1)
26. Oil cup (x 1)
27. Flame tamer (x 4)
28. Cooking grid (x 3)
29. Warming rack (x 1)
30. Thermometer (x 1)
Note: Assembling tools
needed (Not supplied)
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Parts list
Hardware List
A B C D E
FG I J K
A Bolt M5*55 (x 20)
B Bolt M5*10 (x 33)
C Bolt M4*8 (x 6)
D Pin (x 2)
E Magnet (x 1)
F Ring nut Ø25*21 (x 2)
G Frame door bushing (x2)
I Flat Washer Ø28*2 (x 1)
J Plug M5*16 (x 3)
K Bolt M6*15 (x 2)
Note: Specifications subject to change without prior notice.
Whilst every care is taken in the manufacture of this product, care must be
taken during assembly in case sharp edges are present.
Ensure to set the brakes on the castors to keep the appliance in position.
Note: Assembling tools needed (Not supplied)
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15
Assembly steps
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