Bully Dog 40505 User manual

For Free Technical Support
Call: 866-bullydog (866-285-5936)
®
See More at: bullydog.com
Doc.# BD40505 v1.0.0
For a full listing of Diagnostic Trouble Codes go to: www.bullydog.com/DTC.php
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Fuel Reformulator

INSTALLATION MANUAL
Triple Dog E3 for diesel Powered Applications
Part Number: 40505

1
Updating Online
UPDATING THE PRODUCT ONLINE
Always update your product before installing on a vehicle using the Update Agent internet update
software. Get a free copy of the Update Agent online at bullydog.com. See the system requirements
below for running the Update Agent on your PC. Sorry the Update Agent is not Mac compatible.
Hardware & Software requirements for the Update Agent include:
Windows™ XP, 2000, NT orVista
Microsoft .Net framework version 2.0 re distributable package (x86)
64 MB minimum of RAM
200 MB free space on hard drive recommended
56 K minimum internet connection, DSL or cable connection strongly recommended
It is very important to update the Power Pup us-
ing the Update Agent before downloading to the
vehicle.We often are forced to put updates on the
update agent to accommodate new OEM les,
so chances are if you have been into your OEM
dealership lately you will need an update for your
Triple Dog E3.
USB Cable included

2
Table of Contents
TABLE OF CONTENTS
INTRODUCTION...............................................................................................PG. 3
VEHICLE APPLICATIONS..............................................................................PGS. 45
BILL OF MATERIALS.........................................................................................PG. 6
INSTALLATION PRECAUTIONS...........................................................................PG. 7
FUSE INFORMATION ........................................................................................PG. 8
INSTALLATION INTRODUCTION.........................................................................PG. 9
GETTING STARTED STARTING THE DOWNLOADER/ NAVIGATION......................PG. 10
VEHICLE SELECTION SCREEN ..........................................................................PG. 11
MAIN MENU OPTIONS....................................................................................PG. 12
 CHANGE VEHICLE .....................................................................................PG. 13
 INSTALLING THE DOWNLOAD/ DOWNLOAD FEATURES .......................... PGS. 1418
Downloader Flow Chart ........................................................................................... pgs. 14-16
Engine Tune .......................................................................................................................... pg. 17
Speed Limiter....................................................................................................................... pg. 17
Calibrate OEM Speedometer...........................................................................................Pg. 18
Changing download / Returning to stock SETTINGS.............................................PG. 18
OTHER OPTIONS........................................................................................PG. 19
 SETTINGS MENU.......................................................................................PG. 20
UPDATE AGENT..............................................................................................PG. 21
TROUBLE SHOOTING / WARRANTY..................................................................PG. 22

3
Introduction
INTrOduCTION
Congratulations on purchasing the Triple Dog E3™, our low cost solution to rising fuel prices. The Triple
Dog E3 is designed to improve eciency on your diesel powered vehicle. We achieve this by loading
more ecient engine tuning software into the vehicles computer; we also include features that if used
right can help save fuel like the speed limiter function. The result is a usable increase in horsepower
and improved fuel economy. Triple Dog E3 also carries some special features like: Calibrating the OEM
speedometer for larger aftermarket tires and reading and erasing Diagnostic Trouble Codes. Our rigorous
development and testing processes ensures a quality product that produces positive results.
SEE Our vEhICLE AppLICATION ChArT ON ThE NExT pAgE TO IdENTIFy yOur vEhICLE AppLICATION.
This product is extremely easy to install. All installation takes place inside the cab of the vehicle through
the OBDII port. For installation questions or guidance contact your local dealer or distributor.You can also
contact the Bully Dog tech support group Monday-Friday, 8am-5pm Mountain StandardTime.
Bully Dog Technical Support: [phone].
Installation of this product can take up to 60 minutes.We strongly suggest that installation of the Triple
Dog E3™ be done when the vehicle is not in need of use.We highly recommend that this product be in-
stalled during normal business hours: 8am to 3pm Mountain StandardTime to avoid any inconveniences
associated with installation issues. Installation of the program into the vehicle ECM is an easy but delicate
process. The download process, if interrupted, can create issues which may add time to complete a suc-
cessful install.
prOduCT FEATurES
 one Tow/Economy tune.
• Adjust Speed limiter: This feature allows you to adjust the top speed that a vehicle is able to go, use
this feature to lower a vehicles top speed and achieve better fuel economy.
•Calibrate Speedometer (Tire Size): Calibrate OEM speedometer for aftermarket tires and or wheels.
This feature may not exist for all vehicles.


 Menu item that shows exactly how all of the features above are setup.

4
Vehicle Applications
If your vehicle is not on this chart do not attempt installation of the Triple Dog Diesel without checking
the Bully Dog web site at www.bullydog.com or calling our tech support line at [phone].
2500 5.9L ‘03-’08
2500 6.7L ‘07-’08
3500 5.9L ‘03-’08
3500 6.7L ‘07-’08
4500 6.7L ‘07-’08
5500 6.7L ‘07-’08
Ford
F-250
F-350
Excursion
7.3L Power Stroke‘99-’03
6.0L Power Stroke ‘03-’07
6.0L Power Stroke ‘03-’07
7.3L Power Stroke‘99-’03
F-450
F-550
6.0L Power Stroke‘03-’06
7.3L Power Stroke‘00-’03
E-250
E-Superduty
E-350 6.0L Power Stroke ‘03-’07
7.3L Power Stroke ‘99-’03
E-450 6.0L Power Stroke‘03-’07
7.3L Power Stroke‘99-’03
6.0L Power Stroke ‘03-’07
E-550 7.3L Power Stroke ‘99-’03
6.0L Power Stroke‘03-’07
7.3L Power Stroke‘99-’03
6.0L Power Stroke‘03-’07
7.3L Power Stroke‘99-’03
7.3L Power Stroke‘99-’03
Dodge Ram
4500 6.6L Duramax ‘06-’08
5500 6.6L Duramax ‘06-’08
Chevy
Kodiak
Express 2500 6.6L Duramax‘06-’08
3500 6.6L Duramax ‘06-’08
Silverado 2500 6.6L Duramax ‘01-’08
3500 6.6L Duramax ‘01-’08
GMC
Sierra
TopKick
2500 6.6L Duramax ‘01-’08
3500 6.6L Duramax ‘01-’08
4500 6.6L Duramax‘06-’08
5500 6.6L Duramax‘06-’08
Savana 2500 6.6L Duramax‘06-’08
3500 6.6L Duramax ‘06-’08
Triple Dog E3 Diesel
(part 40505) Applications
6.4L Power Stroke ‘08
6.4L Power Stroke ‘08
6.4L Power Stroke ‘08
6.4L Power Stroke ‘08

5
Vehicle Applications
BILL OF MATERIALS
The list and diagram shown below includes all of the hard parts required for installation of the product on
the vehicle, and updating the product online.
BILL OF MATERIALS
Triple Dog E3™ Downloader
OBDII Cable
USB Cable (Used for Internet Updates)
TOOLS REQUIRED
Fuse Puller or
Needle Nose Pliers (If applicable)

6
Installation Precautions
INSTALLATION PRECAUTIONS: VERY IMPORTANT
It is important to take some precautions before downloading, changing settings, or returning to
stock. These precautionary steps to installing the Triple Dog E3™ will help ensure that down-
loads are successful.
1. Before installation, always update theTriple Dog E3™ online using our Update Agent.TheTriple Dog E3™ is an
online program that loads the latest vehicle programs from our web site to theTriple Dog E3.
2. Only install during recommended install time. (Monday-Thursday 8am-3pm Mountain Standard Time)
3. Do not install while the vehicle is in a remote location or when the vehicle is immediately needed for transpor-
tation. In the unlikely event that installation fails, the installer may need resources such as computer access
and internet access to complete installation.
4. Allow up to one hour for installation.TheTriple Dog E3™ easily installs in under 30 minutes. However, allocate
at least an hour for installation in case any problems are encountered during installation.
5. Before installation, always make sure that the batteries have a full charge. It is even a good idea to have a bat-
tery charger nearby in case the batteries start draining. If the batteries loose their charge during a download,
the download will fail.
6. Before installation, turn o all electronics inside the vehicle including: headlights, heater, air conditioning,
stereo, any DVD players, etc. Failing to turn o all electronics may can prevent a successful download.
7. Before installation always pull all of the recommended fuses seen in the section labeled “Fuse information,”
in this instruction manual.
8. During installation it is very important that the Triple Dog E3™ is not disrupted. If the download is disrupted
the vehicle may not start and the download process must be restarted. In worst case scenarios theTriple Dog
E3™ will have to perform a recovery process which adds even more time to the installation process.
The information above is extremely important to successful use of the Triple Dog E3
IMPORTANT
It is not recommended that this product be used in conjunction with any other electronic module or downloader
that is intended to increase horsepower.
Performance products must always be removed before taking the vehicle in for any kind of service. The Bully Dog
software will be lost if an OEM scan tool is used to reflash the engine computer.


Fuse Information
REMOVING FUSES FOR ’01’02 GM DURAMAX VEHICLES
IMPORTANT: Skip the steps on this page if your vehicle is not an ’01-’02 GM 6.6L Duramax .
WARNING: Failure to remove the fuses while downloading the programs into the computer may result in computer
hardware failure. After download is complete replace all fuese.
•’01-’02 Duramax:RefertoFigure1toseethe
fuses that must be removed prior to downloader
installation.
• SEO ING
• RD01
• RAP2
Note: Use your fuse puller included with your vehicle or a pair of needle nose pliers to pull the fuses.
‘01-’02 Fuse Box
IMPORTANT: This fuse box is located
inside the cab on the driver’s side

8
Fuse Information
REMOVING FUSES FOR ’03’05 GM DURAMAX VEHICLES
IMPORTANT: Skip the steps on this page if your vehicle is not an ’03-’05 GM 6.6L Duramax .
WARNING: Failure to remove the fuses while downloading the programs into the computer may result in computer
hardware failure.After download is complete replace all fuese.
•’03-’05 Duramax: Refer to Figure 2 to see
thefusesthatmustberemovedpriortodownloader
installation.
• TBC BATT
• TBC IGN1
• Radio
• INFO
‘03-’05 Fuse Box
IMPORTANT: This fuse box is located
inside the engine bay the driver’s side
Note: Use your fuse puller included with your vehicle or a pair of needle nose pliers to pull the fuses.

9
Installation Introduction
OBDll Port Location
All OBDll ports are located under the
dash on the drivers side of the vehicle.
INSTALLATION INTRODUCTION/OBDII PORT
This is a very simple product to install and operate; all operations take place inside the cab of the vehicle
with the Triple Dog E3™ hooked up to the OBDII port. Operating the Triple Dog E3™ does not require any
mechanical background. This product does not limit
the amount of times that a download can be entered
and removed from a vehicle, but it will only work on
one vehicle at a time.
The diagram below illustrates the general location
of the OBDII port on any of the vehicles listed in the
vehicle application chart.

10
Getting Started
Scroll Left Scroll Right
No/Exit
Scroll Down
Yes/EnterScroll Up
GETTING STARTED STARTING THE DOWNLOADER/NAVIGATION
To get started, with any of the Triple Dog E3 functions, follow the steps below:
1. Make sure that your key is in the ignition and in the o position before
you plug the downloader into the vehicle’s OBDII port. The downloader
will later prompt you to turn the key to the on/run position.
2. Connect the OBDII cable that comes with the downloader into the top
of the downloader and then into the OBDII port.
3. The downloader will light up to display the opening screen, and
then it will go to a vehicle selection screen.
While in the vehicle selection screen select
your vehicle make.See the main menu on
the next page.
4. After you select your vehicle the down-
loader will then display the Main Menu.
This Diagram illustrates how to use the buttons on the front of the downloader to navigate through the
menu systems and screen prompts given on the downloader.

11
Vehicle Selection
VEHICLE SELECTION SCREEN
The Triple Dog E3 will display the vehicle selection screen the very rst time you plug
it into an OBD ll port. When the vehicle selection screen appears simply select the ve-
hicle make that ts your vehicle application. Once the correct vehicle is selected the
Triple Dog will display the Main Menu. The Main Menu is shown and described on the
next page.
• If the wrong vehicle is selected follow these steps:
1. After initially selecting the wrong vehicle wait for the downloader to display the Main Menu.
2. Once in the Main Menu select“Change Vehicle.”
3.The downloader will display the vehicle selection menu. Simply highlight the correct vehicle and press
the“Y”button.Then wait for the downloader to load the correct vehicle and it will then display the Main
Menu.

12
Main Menu
MAIN MENU OPTIONS
The Triple Dog E3 will display the main menu as seen below after going through the
vehicle selection process. The Main Menu will display all of the following options, see
the following pages for a full description of each menu item.
 Select this option to navigate to the Vehicle Selection screen and choose a new vehicle type.
Note: the ChangeVehicle option only appears in the main menu if the download is not installed on the vehicle.
ONTHEFLY SELECT: Navigate to the ON-THE-FLY menu to switch between Stock and Tow power level settings.
Note: the ON-THE-FLY option only appears in the main menu after a download is entered into the vehicle.
INSTALL DOWNLOAD: Select this option to begin the download process. Once the download process has begun
it will take 15-20 minutes to complete, the process will include selecting desired power level and selecting dierent
parameters in the vehicle specic features.
OTHER OPTIONS: Select this option to enter a submenu with these options:
• Check DTCs: display all of the diagnostic trouble codes on the vehicle, if any are present.
• Clear DTCs: Erase all DTCs on the vehicle without viewing what DTCs are present.
• DPF Burn-o: Activate a regeneration of the Diesel Particulate Filter on Dodge and GM diesels with a
diesel particulate lter.
SETTINGS: Choose this option to view the current downloader conguration.

13
Change Vehicle
CHANGE VEHICLE
Once Selected the Change Vehicle Option will display the Vehicle Selection Screen. This feature should
be used if:
1.The wrong vehicle has been selected.
2. If theTriple Dog E3 is being transferred to a
new vehicle.

Main Menu if the Triple Dog E3 is not installed on
a vehicle.
ONTHEFLYSELECT
This menu Item only appears after a download is completed on a vehicle. It is also the rst screen to
be displayed after a download is completed. Further, after a download is completed, the ON-THE-FLY
select menu will be displayed every time the Triple Dog E3 is plugged into the OBD ll port.
Whilein theON-THE-FLYselect screen use the up
and down arrow buttons to navigate between
the menu items, press Y to select the power
level desired. The Triple Dog E3 contains two

second is the Stock Power (same power level as
stock) and the third menu item if selected will
return to the main menu.
Note: Selecting the Stock Power tune, will not re-
turn the vehicle to stock, there is still a download
entered into the vehicle. To return the vehicle to
stock, navigate back to the main menu and select
the Install Download option.

14
Install Download
INSTALL DOWNLOAD
To begin the downloading process select the “Install Download” option from the main menu and follow
the screen prompts. The ow chart below shows an example of the download process as an illustration
of each screen during the download process. Always follow the installation precautions before down-
loading, changing settings, or returning a vehicle to stock. Here are the items covered in this section:
• Download Sequence ow chart
• Engine Tuning
• Adjusting Speed Limiter
• Calibrating Speedometer
• Changing Download Settings
• Returning to Stock
DOWNLOAD SEQUENCE FLOW CHART:
This diagram illustrates the entire download sequence screen by screen, if these screen shots do not match ex-
actly what is on your screen it is because there are slight variations between vehicles. Simply follow the on screen
instructions on the Triple Dog E3 and continue the download process.
50%
Main Menu
Change Vehicle
Install Download
DTC Menu
Settings
Disclaimer:
Are you the owner of this vehicle,
have you read the disclaimer and
do you agree t all of its terms &
conditions?
Press Yto agree
If this is not a Ford vehicle
please unplug now
Press Y to continue
with Ford
Install Download
Turn ignition key to RUN position.
do not start engine.
Key On
From the Main menu select Install Download to
initiate the download process.
Press“Y”to agree to the disclaimer and proceed
with the download.
Turn the key to the run position and wait for the
downloader to establish communication.
Press“Y”to continue. Do not under any circum-
stances proceed if the vehicle is not a displayed
on this screen.
Turn key to the“ON”position
when the Downloader
calls for it.
Do not start
the engine unless
the instructions or the
downloader specically
call for it.
The Download Sequence is continued on the next page.

15
dTC MENu
Install Download
Building File
41%
Please wait
DO NOT UNPLUG!
Do not disturb the Triple Dog E3
Tire Size
Press Y to modify Tire size
press N to use Stock tire size
Processing Calibration
9%
Please wait
DO NOT UNPLUG!
Tire Size
36.00
Select size
Press Y to
Accept
Reading Engine
50%
Please wait
DO NOT UNPLUG!
Verifying File
17%
Please wait
DO NOT UNPLUG!
The Download Sequence is continued on the next page.
Speed Limiter
Press Y to modify
Speed Limiter
Press N to use
Stock Speed Limiter
Speed Limiter
70
Select speed
Press Y to
Accept
Do not disturb the Triple Dog E3. Do not disturb the Triple Dog E3.
Do not disturb the Triple Dog E3.
Press “Y” to opt into adjusting speed limiter.
Press“N”to continue with factory settings.
This screen only appears if opted into adjusting
speed limiter. Choose value by pressing“Y”.
This screen only appears if opted into adjusting
tire size. Choose value by pressing“Y”.
Press “Y” to opt into adjusting tire size. Press
“N”to continue with factory settings.

16
Downloading ...
0%
Please wait
DO NOT UNPLUG!
Finishing Download
Turn Key to OFF position
Press Y to continue
Finishing Download
6
Please wait
DO NOT UNPLUG!
Do not disturb the Triple Dog E3 Follow on screen instructions, do not unplug
until the Triple Dog E3 indicates that it is OK.
Do not disturb the Triple Dog E3. Download is now complete
Download Finished
Press Y to return to
main menu
or unplug from vehicle
Install Download
Once the download is complete. The downloader will imediately display the ON-THE-FLY screen. See the ON-THE FLY
screen section for details..


Install Download
ENGINE TUNING ONTHEFLY SCREEN:

after the download is entered into the vehicle in the ON-THE-FLY menu.
Use the Up and Down arrows to highlight an option, press “Y” to select.
Tow/Economy – Select this option for a boost in fuel economy and
medium performance gains (about 50 hp, 100+ lbs. ft.).
Stock – Select stock to utilize other Triple Dog E3 features without
aecting horsepower.
To see more on this go to the ON-THE-FLY section of this manual.

The OEM speed limiter will limit the vehicle to a top speed that is determined by the OEM. This features enables
changing the OEM speed limiter to a higher point or lower point. By selecting “Yes,” to modify the speed limiter
you agree that your vehicle has tires, suspension, and any other necessary modifications rated for speeds in ac-
cordance with the adjustment made.

the speed limiter can be adjusted. See the table below for gen-
eral limitations by make:
* feature not available on every vehicle application.
Select Power Level
Tow/Economy
Stock Power Level
Main Menu
Speed Limiter
Press Y to modify
Speed Limiter
Press N to use
Stock Speed Limiter
Speed Limiter
70
Select speed
Press Y to
Accept
To activate and utilize the speed limiter down-
load feature, the feature must be activated
during the download.
Speed Limiter adjustment by make
Make Minimum Maximum
Dodge 5.9L 50 mph 200 mph
Dodge 6.7L 50 mph 200 mph
Ford 7.3L NA NA
Ford 6.0L 40 mph 126 mph
Ford 6.4L NA NA
GM 6.6L‘02-’08 50 mph 135 mph

18
Install Download
*CALIBRATE OEM SPEEDOMETER FOR TIRE SIZE:
           
cause the speedometer to read incorrect speeds. The Triple Dog
E3 Downloader can calibrate the OEM speedometer to read cor-
rectly depending on the vehicle and depending on how drastic
the modified tire size is; each vehicle has limitations.
Note: Each vehicle application has different limitations to which
the speedometer can be calibrated for tire size. See the table below
for general limitations by make:
* feature not available on every vehicle application.

To return the vehicle to stock or to change any of the download
settings: Engine Tune, Speed Limiter, or Tire Size follow the
steps below.
1. Select Install Download from the main menu
2. Follow the screen prompts on the downloader screen.
3.When the following Screen prompt appears you will need to
select “Y”to Change settings or“N”to return to stock.
After you have taken your original vehicle back to stock, you can install the Triple Dog E3™ in a dierent vehicle. Before
installing however, update the product online using the Update Agent. Before installing the Triple Dog E3 on a dierent
vehicle, be certain that the new vehicle ts within the range of vehicle applications that are compatible with the part
number and software version number associated with the Triple Dog E3.
Tire Size
36.00
Select size
Press Y to
Accept
PressY to calibrate the speedometer, PressY to
run the factory settings.
This Vehicle Has a Download
Already Installed
Yto Change Download Settings
Nto Return to Factory Stock
Already Downloaded
Tire Size
Press Y to modify
Tire Size
Press N to use
Stock Tire Size
Tire Size Adjustment by make
Make Minimum Maximum
Dodge 5.9L 23” 44
Dodge 6.7L 23” 44”
Ford 7.3L NA NA
Ford 6.0L‘05-’07 31” 37”
Ford 6.4L NA NA
GM 6.6L‘02-’08 25” 45”