Bully AS-600 User manual

Installation Instructions
AS-600 ▪AS-600S ▪AS-600SB ▪AS-600WK ▪AS-600SZ
BBS-1103SZ ▪BBS-1103 ▪34-2092-8 ▪34-2097-8
SIDE STEP
Instructions d'installation
ÉTAPE LATÉRALE
Instrucciones de instalación
ESCALÓN LATERAL
These instructions cover the following part numbers:
Ces instructions concernent les numéros de pièce ci-dessous:
Estas instrucciones aplican a los siguientes números de parte:
NOTE: For Dodge RAM 09-18 application only, please see page 10.
Remarque : Pour les modèles Dodge RAM 2009 à 2018 seulement,
veuillez consulter la page 20.
NOTA: Para aplicarse solamente en RAM 09-18, por favor
consulte la página 30.
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At Pilot, your satisfaction is why we’re in business.
If for any reason your experience with our product was
anything less than satisfactory, please reach out to us.
We’d love to have the opportunity to provide the product
experience and service you deserve.
Votre entière satisfaction constitue notre objectif principal.
Chez Pilot, nous sommes en affaires pour assurer votre
satisfaction. Si jamais, pour quelque raison que ce soit, votre
expérience avec un de nos produits ne s’avère pas entièrement
satisfaisante, n’hésitez pas à communiquer avec nous. Nous ne
demandons pas mieux que d’avoir l’occasion de vous procurer
l’expérience et le service auxquels vous avez droit.
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encantaría tener la oportunidad de brindarle
la experiencia y el servicio que usted se merece.
800. 237. 7560 • [email protected]

INDEX
1
FRANÇAIS
Illustrations des groupes de carrosserie ...............................................................12
Outils requis ..........................................................................................................13
Instructions pour les groupes A, B et C .................................................................14
Instructions et illustration pour le groupe D ...........................................................16
Instructions pour le groupe E ...............................................................................17
Illustrations pour les groupes A, B et C .................................................................15
Illustrations pour le groupe E ............................................................................18-19
ENGLISH
Vehicle body diagram .............................................................................................2
Tools Needed .........................................................................................................3
Instructions for group A, B, C .................................................................................4
Installation instructions & Diagram group D ...........................................................6
Instructions for group E .........................................................................................7
Diagram for group A, B, C ......................................................................................5
Diagram group E .................................................................................................8-9
Installation instructions for RAM 09-18 models only ......................................... ...10
For applications that require drilling .................................................................. ...11
Instructions d’installation pour modèles RAM 2009 à 2018 seulement ................20
Pour les modèles qui nécessitent un perçage ......................................................21
Instrucciones de instalación solamente para modelos RAM 09-18 ......................30
Para aplicaciones que requieran taladro ..............................................................31
ESPAÑOL
Diagrama del cuerpo del vehículo ..........................................................................22
Herramientas necesarias .......................................................................................23
Instrucciones para el grupo A, B, C ........................................................................24
Instrucciones de instalación y Diagrama del grupo D ............................................26
Instrucciones para el grupo E ...............................................................................27
Diagrama para el grupo A, B, C .............................................................................25
Diagrama del grupo E ......................................................................................28-29

BEFORE INSTALLATION: Check your vehicle's body metal (rocker panel)
underneath to determine which group your vehicle's body belongs to.
(Refer to the application chart on the following page).
Follow the group instructions for your vehicle only.
* For applications that require drilling, please see page 11.
VEHICLE BODY STYLE GROUP DIAGRAM
English
TOOLS NEEDED:
WARNING :
* Before you start installing, read these instructions completely and
make sure you understand them.
* Do not install this product on your vehicle if the vehicle's body metal
is rusted or otherwise damaged.
* Before drilling any holes, be sure the area is clear of any obstacles,
such as fuel lines, brake lines, wire harnesses, A/C lines, etc.
Be careful not to damage the painted body area.
* Do not modify step or installation hardware. Use step only on vehicles
listed on application chart. Install aluminum steps following these
instructions only.
* Use steps to enter and exit vehicle only.
IMPORTANT: Bully assumes no liability for any damage or injury caused
by customer's failure to adhere to the warnings and the directions in
these instructions.
English
NOTE: AS-600S, and AS-600SB contains piece count for one step.
two steps will include 2x the pieces.
( x8 )
5/16" x 1 1/8"
Bolt ( x4 )
5/16" x 2"
Bolt
( x8 )
5/16" x 18
Nut
( x16 )
5/16"
Washer
( x8 )
Sheet Metal
Screw ( x4 )
"C" Shaped
Bracket
( x4 )
"U" Shaped
Spacer ( x4 )
Plastic Wedge
Spacer
MOUNTING HARDWARE LIST for one step:
MOUNTING HARDWARE for ram 09-18 models only:
23
• Phillips screw driver #2 (both long and short)
• Power drill, drill bits (1/8", 1/4", 3/8")
• Center punch
• Open end wrench
• Ratchet with socket
• Small round file
• Black marker
GROUP A
Flat Wall Flat Wall with Bent Angle
GROUP B
GROUP C
Inclined Wall
GROUP D & E
Wall with a Channel
NOTE: Drilling required. Follow the drilling instructions on page 11.
( x2 )
2.75"
Screw
( x2 )
M8 x 1.25
Nut
( x2 )
Spacer

2" Bolt
Sheet Metal Screw
"U" Shaped
Spacer
Metal Body
Some models may
need flange to be
bent down as shown.
Figure B
Figure A
Some models may need
flange to be bent down
as shown.
1 1/8" Bolt
Mounting
Plate
Mounting
Plate
Sheet Metal Screw
Metal Body
English English
1. Find a proper position to mount the step. NOTE: For correct placement, the center
of the step should be in line with the front edge of the seat's frame, also the step's
mounting plate should be able to lay flat against the vehicle’s rocker panel.
2. With the step in place, mark a vertical line along the center of the step onto the
pinch weld flange of the rocker panel. Note: Some truck models may need this
flange to be bent into a vertical position ( see detail on Fig. A inserted diagram).
Measure 4 1/16" out on each side of the marked line and mark these points on
the pinch weld flange. The distance between the two outside lines
should be 8 1/8".
3. Drill a 3/8" hole on these points. Before drilling make sure you center the 3/8" drill
bit on the flange, use a center punch and 1/8" drill bit to drill a pilot hole for best
results. Important: Make sure the area where you will be drilling is free and clear
of all obstructions (wires, fuel lines, etc).
4. Place the step into its mounting position, push the step up as far as it will go so the
bottom of the mounting plate is even with the bottom of the pinch weld. Make sure
the step is level and mark a point on each of the step's two legs through the 3/8"
holes just drilled.
5. Remove the step and use a 3/8" drill bit to drill a hole on marked points on the step.
6. FOR GROUP A: (See Fig. A)
a. Mount the step onto the vehicle, using 5/16" x 1 1/8" bolts, nuts and washers,
and hand tighten for now (see Fig. A).
b. Using the 1/8" drill bit, drill a hole through the body metal using the top 1/4" hole
on the step as a guide. Install and tighten 1" sheet metal screw in the upper holes
Now tighten all the previously installed bolts to complete the installation.
7. FOR GROUP B: (See Fig. B)
a. Mount the step to the vehicle using the 5/16" x 2" bolts, nuts and washers,
insert the “U” shaped spacers as shown in (Fig. B) through the hole
on the pinch weld flange. Hand tighten for now.
b. Using the 1/8" drill bit, drill a hole through the body metal using the top 1/4" hole
on the step as a guide. Install and tighten 1" sheet metal screw in the upper hole.
Now tighten all the previously installed bolts to complete the installation.
8. FOR GROUP C: (See Fig. C)
a. Mount the step to the vehicle using the 5/16" x 1 1/8" bolts, nuts and washers,
leave hand loose for now. Place the two plastic wedges between the upper
portion of the step and body metal (see Fig. C).
b. Move the wedges up and down until the step is level through the 1/4" hole on
the step, make a mark on each wedge while holding the step in place. Remove
the wedges, drill a 1/4" hole the marked points.
c. Place the wedges back into place, drill a 1/8" hole through the step and the
wedge to the body metal, use the 1" sheet metal screws to tighten the step,
wedge and body metal together. Now tighten all the previously installed bolts
to complete the installation.
INSTALLATION INSTRUCTIONS FOR GROUP A, B, C :
4 5
1 1/8" Bolt
Sheet Metal Screw
Plastic wedge
Metal Body
Figure C
Mounting
Plate

1. Review the diagrams of Group Eon the following page (see E-2 & E-4) for
proper application.
2. If the mounting plate does do not reach the rocker panel, the supplied “C” bracket
should be used to perform this procedure.
3. With the step in place, mark a vertical line along the center of the step onto the pinch
weld flange of the rocker panel. Measure 4 1/16" out on each side of the marked line
and mark these points on the pinch weld flange. The distance between the two
outside lines should be 8 1/8".
4. Along the outside lines, measure 1/2" (measure 1/4" for Suburban) inward from the
inside edge of the pinch weld and mark a point on each of the two lines. For best
results, use a center punch with 1/8" drill bit to drill pilot holes. Then drill a 3/8" hole
at these two points.
Important: Make sure the area where you will be drilling is free and clear of all
obstructions (i.e. Air Conditioning Lines & Wire harnesses) see Fig. E-3 & E-4 for review.
5. Place the "C" shaped bracket up inside the rocker panel (see Fig. E-1 & E-3), carefully
maneuver the brackets into the required position. Mark a point onto the “C” bracket
through the 3/8"hole just drilled on the pinch weld flange, remove the bracket and drill
a 3/8" hole at the marked point.
6. Attach the “C” brackets to the step, using 1" sheet metal screws through the top
holes on the step and the small holes on the “C” brackets. Make sure that the brackets
are lined up with the edges of the step. Note: If the bottom hole of the “C” bracket does
not line up, just bend the bracket inward until the bottom hole is centered about 3/8"up
onto the step. Mark a point onto the step through the lower hole on the brackets.
Remove the brackets from the step, check the distance between two marked points on
the step, the measuremen should be 8 1/8".
7. Drill a 3/8" hole through the marked points on the step.
8. Maneuver the “C” brackets back into their mounting position. Insert the 5/16" bolt with
washer through the 3/8" holes on the pinch weld (see #1 on Fig. E-2). Note: If the
holes do not line up flush, file the holes so that the bolt can pass the body metal and
the bracket freely. Do not tighten the bolts yet, hold the bracket firmly in place and
mark a point on the vehicle's body metal through the top hole on the “C” bracket.
Remove the “C” brackets from their mounting position.
9. Refer to Fig. E-5, remove the plastic door entry cover, move the wire harness out of
the way for drilling.
10.Drill a 1/8" hole through the points on the body of metal that were just marked in step
#8. Make sure all wires are out of the way.
INSTALLATION INSTRUCTIONS GROUP E:
English English
1. Find the proper position to mount the step. NOTE: For correct placement, the
center of the step should be in line with the front edge of the seat's frame, also the
step's mounting plate should be able to lay flat against the vehicle’s rocker panel.
2. With the step in place, mark a vertical line along the center of the step onto the
pinch weld flange of the rocker panel. Measure 4 1/16" out on each side of the
marked line and mark these points on the pinch weld flange. The distance between
the two outside lines should be 8 1/8".
3. Drill a 3/8" hole on these points. Before drilling the 3/8" hole on the flange,
use a center punch and 1/8" drill bit to drill a pilot hole for best results.
Important: Make sure the area where you will be drilling is free and clear
of all obstructions. (Wires, fuel lines, brake lines, etc.)
4. Align the mounting holes of the step with the holes (3/8") that were just drilled on
the flange. Using the 5/16" x 1 1/8" bolts, nuts and washers, mount the step
to the body and hand tighten for now (see Fig. D). If the 1 1/8" bolts do not go in
flush, you may need to use a small round file to file the opening.
5. Using the 1/8" drill bit, drill a hole through the body metal using the top 1/4" hole
on the step as a guide. Install and tighten 1" sheet metal screws in the upper holes.
Now tighten all other previously installed bolts to complete the installation.
INSTALLATION INSTRUCTIONS GROUP D:
Metal Body
1 1/8" bolt set
Figure D
Sheet Metal Screw
Drilled
Anchor
Mounting
hole
6 7