888-367-1871 714-367-1871 FAX: 714-523-3220 6911 Marlin Circle, La Palma, CA 90623
Page 2 of 2 Part# B09-009INS Rev. B
On carbureted models re-jetting of the carburetor is required for optimum
performance and to prevent damage to the motor. If you are unfamiliar
with how to do this, seek the advice or services of a trained professional
to accomplish this.
On fuel injected models recalibration of the ECM is required for optimum
performance and to prevent damage to the motor. To do this we
recommend a Fuel Management System such as the Vance & Hines
Fuelpak or equivalent programmer. If you are unfamiliar with how to do
this, seek the advice or services of a trained professional to accomplish
this.
Read and follow all instructions to properly install this kit!
WARNINGS & ALERTS
Read all the instructions carefully before installing this kit on your
motorcycle. Use your Harley-Davidson manual as a reference while
installing this kit.
Turn off your motorcycle and place it securely on a lift or motorcycle
jack and remove the existing air cleaner and support brackets per
your authorized Harley Davidson service manual.
Use medium strength thread locking compound on all fasteners.
Note: On 1993-1999 HD Evolution applications, breather bolt
threaded adapters are required (4). To install, thread a 3/8-16 hex
bolt through the insert and install it into the breather hole. Once
the insert is completely installed, remove the 3/8-16 bolt and
begin the air cleaner installation.
Install the gasket (5) and mounting bracket (7) using the supplied
breather bolts (6) as shown in FIG A. Torque breather bolt fittings to
15 ft-lbs.
INSTALLATION INSTRUCTIONS
BURLY HEX AIR CLEANER
Figure A
Install welded backing plate (12) using the 3 ¼-20 socket cap screws (2)
into corresponding throttle body threaded holes as shown in FIG B.
Torque ¼-20 socket cap screws to 8 ft-lbs.
Figure B
Install breather tubes (11) as shown in FIG B. Cut tubes to desired
length depending on your application. Ensure Tubes are not pinched.
Install filter element (8), outer cover (9), spacers (1) and face plate
(10,13 or 14) using the 3 ¼-20 button head cap screws (3). Make sure
that the filter element (8) is seated correctly into the outer cover before
tightening the ¼-20 screws. Torque the ¼-20 screws to 8 ft-lbs as
shown in FIG C.
Figure C
We continually inspect and try to improve our products.All parts have been inspected prior to packaging, and our guarantee is limited to replacement of defective parts.
This guarantee is in lieu of all guarantees or warranties implied or expressed. Because we cannot control the application of our products, buyer assumes risks for any
and all damage caused by himself or third party, by virtue of failure of these parts. We make no warranty as to products distributed by us, expressed or implied, including
without limitation any warranties or merchant ability and fitness for a particular purpose. We will however, pass on all warranties made by the manufacturer, who has
sole responsibility for performing such warranties. The manufacturer shall solely be responsible for any damage to person or property arising from design,
manufacturing and testing of all products, and we accept no liability for such damages. We shall not be liable for indirect or consequential damages.
LIMITED GUARANTEE
Visually inspect the Air Cleaner and go for a test ride!
Alternate Faceplate styles in Black and Chrome finishes can be
purchased separately.
