Burster ForceMaster 9110 User manual

OPERATING MANUAL
ForceMaster 9110
©2013 burster
präzisionsmesstechnik gmbh & co kg
All rights reserved
Manufacturer:
burster präzisionsmesstechnik gmbh & co kg
Talstraße 1 – 5
76593 Gernsbach
Germany
P.O.Box 1432
76587 Gernsbach
Germany
Valid from:
08.10.2013
Tel.:
(+49) 07224 / 6450
Fax.:
(+49) 07224 / 64588
E-Mail:
[e-mail]
www.burster.de
1378-BA9110EN-5170-101523

Warranty - exclusion of liability
All information in the present documentation was prepared and compiled with great care and reproduced
subject to effective control measures. No warranty is provided for freedom from errors. We reserve the
right to make technical changes. The present information as well as the corresponding technical data can
change without notice. Reproduction of any part of this documentation or its processing or revision using
electronic systems is prohibited without the manufacturer's prior written approval.
Components, devices and measured value sensors made by burster präzisionsmesstechnik (hereinafter
referred to as "product") are the results of targeted development and meticulous research. As of the date
of delivery, burster provides a warranty for the proper condition and functioning of these products covering
material and production defects for the period specified in the warranty document accompanying the
product. However, burster excludes guarantee or warranty obligations, as well as any liability beyond that,
for consequential damages caused by improper use of the product, in particular the implied warranty of
success in the market as well as the suitability of the product for a particular purpose. Furthermore,
burster assumes no liability for direct, indirect or incidental damages as well as consequential or other
damages arising from the provision and use of the present documentation.

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Contents
1. For your safety ...................................................................................................................................................9
2. Introduction ......................................................................................................................................................10
2.1 Intended use......................................................................................................................................10
2.2 Ambient conditions ............................................................................................................................10
2.2.1 Storage conditions ............................................................................................................10
2.2.2 Conditions of use ..............................................................................................................10
2.3 Personnel ..........................................................................................................................................11
2.4 Scope of supply.................................................................................................................................11
2.5 Conversions and modifications .........................................................................................................11
3. Device concept.................................................................................................................................................12
3.1 Range of functions ............................................................................................................................12
3.2 Simple operation................................................................................................................................12
3.3 Autoconfiguration ..............................................................................................................................12
3.4 Counter..............................................................................................................................................12
3.5 Documentation of measuring operations ..........................................................................................12
3.6 Languages.........................................................................................................................................13
3.7 Support for automation ......................................................................................................................13
3.8 Front view of the ForceMaster 9110 .................................................................................................14
3.9 Rear view of the ForceMaster 9110 ..................................................................................................15
3.10 Menu structure of the ForceMaster 9110 .......................................................................................16
3.10.1 Operating example (extract from the menu).....................................................................19
3.10.2 Aids to orientation for operation........................................................................................19
3.10.3 Display and operating concept .........................................................................................20
3.10.4 Entering text and numbers................................................................................................21
3.11 Autoconfiguration ..............................................................................................................................22
3.11.1 "Autoconfig" menu ............................................................................................................22
3.11.2 "Step 1: teach-in" ..............................................................................................................23
3.11.3 "Step 2: Set Modes"..........................................................................................................23
3.11.4 "Step 3: Set values" ..........................................................................................................25
3.11.5 Finish autoconfiguration....................................................................................................27
3.12 Card reader .......................................................................................................................................28
3.12.1 MasterCard .......................................................................................................................28
3.12.2 ToolCard ...........................................................................................................................28
3.12.3 PLCCard ...........................................................................................................................28
3.13 "PLC & IO" menu...............................................................................................................................29
3.13.1 List of possible conditions.................................................................................................32

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3.13.2 List of possible commands ...............................................................................................33
3.14 "Cam" menu ......................................................................................................................................33
3.15 Measuring and adjusting ...................................................................................................................35
3.16 Force alarms......................................................................................................................................35
3.16.1 Force alarm 1....................................................................................................................35
3.16.2 Force alarm 2....................................................................................................................35
3.17 Step chain controller (option) ............................................................................................................36
3.18 Cam switching mechanism................................................................................................................37
3.19 I/O interface .......................................................................................................................................38
3.19.1 Connector pin assignments ..............................................................................................38
3.19.2 I/O signal combinations ....................................................................................................39
3.20 Switching on procedure .....................................................................................................................40
4. Initial commissioning ......................................................................................................................................41
4.1 Fitting the load cell to the manual press............................................................................................41
4.2 Fitting the displacement measurement system (DMS) to the manual press ....................................42
4.3 Setting up the measurement chain on the ForceMaster 9110 ..........................................................44
5. Measurement ....................................................................................................................................................46
6. Configuring the ForceMaster 9110 settings..................................................................................................49
6.1 "Counter" menu .................................................................................................................................50
6.2 USB stick (option)..............................................................................................................................52
6.2.1 Operation with a USB stick ...............................................................................................52
6.2.2 "USB stick" menu..............................................................................................................53
6.2.3 Data storage example.......................................................................................................57
6.3 "PLC & IO" menu...............................................................................................................................58
6.3.1 List of possible conditions.................................................................................................61
6.3.2 List of possible commands ...............................................................................................62
6.4 "Cam" menu ......................................................................................................................................62
6.5 "CARD" menu....................................................................................................................................64
6.6 "Manual settings"" menu. ..................................................................................................................67
6.7 "Error signals" menu..........................................................................................................................69
6.8 "Order data" menu.............................................................................................................................72
6.9 "Statistics" menu................................................................................................................................74
6.10 "Manual and internal settings" menu.................................................................................................75
6.11 "Date & time" menu ...........................................................................................................................80
6.12 "Status" menu....................................................................................................................................81
6.13 "Languages" menu ............................................................................................................................81

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7. Force-displacement curves ............................................................................................................................82
8. Technical data ..................................................................................................................................................89
9. Configuration notes.........................................................................................................................................90
9.1 Choosing the right load cell ...............................................................................................................90
9.2 Choosing the right displacement sensor ...........................................................................................91
9.3 Advice................................................................................................................................................91
10. Available accessories......................................................................................................................................92
11. Ordering example ............................................................................................................................................93
12. Index..................................................................................................................................................................94

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For your safety
1. For your safety
The following symbols on the device and in this manual warn of hazards:
Symbols in the manual
Warning
Death or serious injury
can
occur if no appropriate precautions are taken.
Caution
Damage to property can occur if no appropriate precautions are taken.
Note
It is important to heed these safety notices in order to ensure correct handling of the
instrument.
Symbols on the device
Observe the text on the device
Observe the text next to/underneath the warning sign:
"Unplug the mains before opening! - Observe safety instruction - Servicing only by trained
technicians"

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Intended use
2. Introduction
2.1 Intended use
The ForceMaster 9110 is a device for monitoring repetitive production processes. Its particular
purpose is the recording and evaluation of process signals, where the curve of the force has a
defined relationship with displacement or time. The result of the analysis is classified as either
ACCEPTABLE (OK) or is NOT acceptable (NOK). Visual and acoustic signals are given, and
made available at various interfaces.
The device is not a replacement for safety equipment, such as for the emergency shutdown of a
press if the pressing force exceeds a limit value.
2.2 Ambient conditions
2.2.1 Storage conditions
•clean packaging
•dry
•no condensation
•temperature between 0 °C and +60 °C
2.2.2 Conditions of use
•indoors
•maximum altitude: 2000 m above sea level
•operating temperature: between +5 °C and +40 °C
•humidity: 80% up to 31 °C, decreasing linearly above that temperature to 50%
at Tmax, no condensation
•protection class:1
•transient excess voltage: according to Category 2
•potential to ground: ≤12 V DC between analog ground and ground
•supply voltage: 90 to 264 Veff, 47 to 63 Hz