BUSKRO BK7IB-2 User manual

BK7IB-2 Inline Base
Part No. 9105171 User’s Guide V1.0

BK7IB-2 Inline Base User’s Guide
Published by:
Buskro Ltd.
1738 Orangebrook Court, Unit #1
Pickering, ON, L1W 3G8
Canada
Tel.: [phone]
Fax: [phone]
All Rights Reserved. No part of this book may be used or reproduced in any form or by
any means, electronic or mechanical, or stored in a database or retrieval system,
without prior written permission of Buskro Ltd. except in case of brief quotations
embodied in critical articles or reviews. Making copies of any part of this book for any
purpose other than your own personal use is a violation of copyright laws.
Copyright © 2009, Buskro Ltd.
First Edition, 2009
Printed in Canada
This manual is sold as is, without warranty of any kind, either express or implied,
respecting the contents of this manual, including but not limited to implied warranties for
the manual’s quality, performance, merchantability, or fitness for any particular purpose.
Neither Buskro Ltd. nor its dealers or distributors shall be liable to the purchaser nor any
other person or entity with respect to any liability, loss, or damage caused or alleged to
be caused directly or indirectly by this manual.
Manual History
Version Date Description ECO No.
1.0 27-Feb-09 Manual Released. N/A
Buskro Ltd. BK7IB Inline Base

BK7IB-2 Inline Base
Buskro Ltd. BK7IB Inline Base
Table Of
Contents
1.0 General Information.............................................................................1-0
1.1 Description ............................................................................................................ 1-1
1.2 Features ................................................................................................................. 1-2
1.2.1 Vacuum Table Belts......................................................................................... 1-2
1.2.2 Complete Instrument Panel.............................................................................. 1-2
1.2.3 BK1600 Series Conveyor Compatibility......................................................... 1-3
1.2.4 Tabber Compatibility....................................................................................... 1-3
1.2.5 Auxiliary Feeder Compatibility....................................................................... 1-3
1.2.6 Maintenance Considerations............................................................................ 1-4
1.2.7 Print Quality Considerations............................................................................ 1-4
1.3 Specifications......................................................................................................... 1-5
1.4 System Drawings................................................................................................... 1-6
2.0 Operator Instructions...........................................................................2-0
2.1 Instrument Panel Functions ................................................................................ 2-1
2.1.1 Rocker Switches .............................................................................................. 2-1
2.1.2 Production Dial................................................................................................ 2-2
2.1.3 Machine and Conveyor Function Pushbuttons................................................ 2-2
2.1.3 Resettable Piece Counter................................................................................. 2-4
2.2 Material Side Guide Adjustments....................................................................... 2-4
2.3 Upstream Compatibility ...................................................................................... 2-6
2.3.1 BK720 Friction Feeder .................................................................................... 2-6
2.4 Downstream Compatibility.................................................................................. 2-7
2.5 Maintenance Schedule.......................................................................................... 2-8
3.0 BK7IB Integration.................................................................................3-0
3.1 Introduction .......................................................................................................... 3-1
3.2 Physical Location.................................................................................................. 3-1
3.3 Cable Connections................................................................................................ 3-2
4.0 Electrical System...................................................................................4-0
4.1 Introduction .......................................................................................................... 4-1
4.2 The Base Control Board....................................................................................... 4-1
4.2.1 Troubleshooting the Base Control Board and Peripheral Circuitry................. 4-6
4.3 Start/Stop Control ................................................................................................ 4-9
4.4 Transport Speed ................................................................................................... 4-9
4.5 Conveyor Speed .................................................................................................. 4-10
4.6 “Universal Speed Control” (Optional) ............................................................. 4-10
4.7 Electrical Troubleshooting and Installation Problems................................... 4-11

Appendix A – Assembly Drawings
Appendix B – Electrical Drawings
Appendix C – AC Motor Driver Settings
Buskro Ltd. BK7IB Inline Base

General Information
Buskro Ltd. BK7IB Inline Base
Chapter 1
1.0 General Information